基于数值模拟的爪极热锻模具优化分析

本文通过有限元软件对汽车发电机爪极成形过程进行仿真模拟,并对锻造成形载荷等进行分析,根据所得到的数据对锻造模具结构进行优化,以提高模具寿命。     

水阀通断开关电磁线圈的优化设计

在满足水阀通断功能的前提下,优化设计水阀通断开关的电磁线圈,尽量使铜线匝数最少,且电磁线圈的电磁吸力能够满足要求。建立了水阀通断开关电磁线圈的吸力模型和线圈温升模型,根据分析结果对电磁阀结构及线圈匝数进行了优化设计,确定了优化后的线圈匝数,为了能够形象地看出改进后电磁线圈电磁场的变化规律,利用电磁场分析软件ANSOFT Maxwell对通断电磁开关电磁场进行了仿真分析,结果表明:改进后的电磁阀不仅能够节省铜线,而且水阀通断开关电磁阀的电磁吸力、温升等参数仍能满足工作要求。     

轨姿控液路分离接头流道仿真计算与分析

轨姿控系统液管路分离接头因工作过程中存在流阻和液动力大的问题而影响其自身和下面级发动机工作,因此对液管路分离接头进行优化改进具有重要应用价值。根据液管路分离接头在某型轨姿控系统中所处的位置及工作原理,从减小流阻和稳态液动力的角度出发,设计了两型液路分离接头,采用3种不同装配方式,运用CFD软件FLUENT对液管路分离接头管道内部流场进行了分析计算。结果表明:所设计的第二型、采用第一种装配方式能使液管路分离接头管道内部流场压力分布较均匀,流阻和稳态液动力较小,表明优化后的管道内部结构合理,满足设计要求。     

基于能耗和表面粗糙度的车削参数优化研究

为了合理地优化车削参数,提出了低能耗、低粗糙度的车削参数优化方法。在CAK3665ni车床上对45钢进行了干车削试验,采集了不同工况下的功耗和工件表面粗糙度值。在建立功耗和粗糙度模型的基础上,以切削比能低、平均粗糙度小为目标,使用多目标遗传算法,优化了车削参数。试验表明,使用优化后的车削参数进行加工,可以有效减小切削能耗和表面粗糙度。     

基于Matlab磁流变阻尼器Bouc-Wen模型的参数识别

为解决磁流变阻尼器Bouc-Wen模型参数识别方法复杂、不易实现的难题,采用Matlab中的Simulink Design Optimization工具,在Simulink中搭建Bouc-Wen模型,利用磁流变阻尼器力学特性试验得到的试验数据,对Bouc-Wen模型进行参数识别。结合各参数的物理意义对得到的识别结果进行分析,确定出阻尼力调控参数,并在Matlab中进行线性拟合,得到其与电流的函数关系。最后搭建考虑阻尼力调控参数的Bouc-Wen仿真模型,用不同幅值和频率的正弦激励进行仿真,并将仿真结果和试验数据进行对比。结果表明:仿真结果和试验数据能够很好的吻合,得到的参数满足要求。     

注射压缩工艺参数对厚壁塑件成形质量的影响

为探究注射压缩工艺参数对厚壁塑件成形质量影响,以表面缩痕指数为指标,选择注射压缩工艺中的熔体温度、模具温度、压力机打开距离、等待时间、压缩时间、压缩力和压机速度7个工艺参数作为分析因素,运用Moldflow软件进行正交实验,得到各工艺参数对指标的影响程度;然后对前5个主要参数作单因素实验研究,获得各参数对塑件表面缩痕指数、翘曲变形及体积收缩率等指标的影响趋势,并结合实际对该厚壁模型的成形工艺参数进行了合理的优化,使各指标值大大降低。     

Optimization of Ozonation Process for a Composting Leachate-Contaminated Soils Treatment Using Response Surface Method

The ozonation process has become one of the most favorable processes among soil remediation technologies nowadays. Ozone, which has an oxidation potential of 2.07 V and acts as a powerful oxidizer, is capable of degrading organic pollutants of soil in a short period of time without producing any toxic residuals. In this study the capability of ozone, as an ex-situ method of soil treatment, in remediating the leachate-contaminated soil has been investigated. To maximize the removal efficiency of organic content of soil, design of experiments using the response surface method (RSM) and central composite design (CCD) have been employed. To select the range of effective parameters several experiments were performed at laboratory scale. Results showed a range of effective parameters on the ozonation process, including pH, humidity, and initial soil pollution. Present research shows that acid-washed ozone greatly enhanced the removal efficiency. According to the developed model, the maximum removal efficiency using acid-washed ozone was obtained by setting the parameters as pH = 10.8, humidity of 5% and initial organic content of soil to be 7720 mg/kg. Confirmation experiments showed that RSM could be effectively utilized for the optimization of the ozonation process. Analysis of variance also showed that pH was the most significant factor affecting removal efficiency.     

Validation of a Methodology for Cure Process Optimization of Thick Composite Laminates

The cure degree must be as uniform as possible during the manufacture cycle of polymer–matrix composite laminate to obtain parts without defects. Thermal cycle recommended by technical sheet is usually suitable for thin components, so its redesign is necessary to solve unconformities for thick laminate parts, which usually show these problems. In this study, a methodology to optimize the cure cycle of a thick composite laminate, presented in previous studies, has been validated by a more reliable direct method based on dielectrical analysis through the use of an interdigital sensor capable to measure the local cure degree trend.     

基于可靠性分析的主轴优化设计

基于Workbench软件对加工中心主轴静刚度进行研究。在静力学分析基础上,以主轴质量为约束条件,对主轴进行了静刚度优化设计;在考虑主轴尺寸、载荷、材料性能以及轴承刚度等参数随机分布的情况下,利用概率统计的思想对优化后的主轴进行了six sigma可靠性分析。结果表明,优化后主轴刚度提升17.5%,满足使用要求;可靠性灵敏度分析表明外载荷、轴承刚度以及主轴外径的随机变化对主轴刚度影响较大;优化后的主轴可靠度达到100%,安全可靠。     

龙门五轴加工中心薄弱环节的改进设计

以某型龙门五轴加工中心为研究对象,采用有限元分析的基本理论对整机进行动静态特性分析。建立了有限元模型,并对其进行了3个方向静刚度的对比分析,结合前4阶模态振型找出了影响整机动静态特性的薄弱环节——横梁,在不改变原有横梁结构基础上提出了3种优化方案。结果表明:改进结构3最为合理,并通过静变形量实验验证了改进后结构的正确性,从而提高了整机的动静态特性。