Simulation of the deflected cutting tool trajectory in complex surface milling

Since industry is rapidly developing, either locally or globally, manufacturers witness harder challenges due to the growing competitivity. This urges them to better consider the four factors linked to production and output: quality, quantity, cost and price, quality being of course the most important factor which constitutes their main concern. Efforts will be concentrated??in this research??on improving the quality and securing more accuracy for a machined surface in ball-end milling. Quality and precision are two essential criteria in industrial milling. However, milling errors and imperfections, due mainly to the cutting tool deflection, hinder the full achieving of these targets. Our task, all along this paper, consists in studying and realizing the simulation of the deflected cutting tool trajectory, by using the methods which are available. In a future stage, and in the frame of a deeper research, the simulation process will help to carry out the correction and the compensation of the errors resulting from the tool deflection. The corrected trajectory which is obtained by the method mirror will be sent to the machine. To achieve this goal, the next process consists??as a first step??in selecting a model of cutting forces for a ball-end mill. This allows to define??later on??the behavior of this tool, and the emergence of three methods namely the analytical model, the finite elements method, and the experimental method. It is possible to tackle the cutting forces simulation, all along the tool trajectory, while this latter is carrying out the sweeping of the part to be machined in milling and taking into consideration the cutting conditions, as well as the geography of the workpiece. A simulation of the deflected cutting tool trajectory dependent on the cutting forces has been realized.     

The stability of hydrogen evolution activity and corrosion behavior of NiCu coatings with long-term electrolysis in alkaline solution

In this study, NiCu composite coating was electrochemically deposited on a copper electrode (Cu/NiCu) and tested for hydrogen evolution reaction (HER) in 1 M KOH solution for long-term electrolysis with the help of cathodic current–potential curves and electrochemical impedance spectroscopy (EIS) techniques. The bulk and surface composition of the coating was determined using atomic absorption spectroscopy (AAS) and energy dispersive X-ray (EDX) analysis. The surface morphology was investigated by scanning electron microscopy (SEM). The effect of electrolysis on the corrosion behavior of the Cu/NiCu electrode was also reported. It was found that the NiCu coating had a compact and porous structure with good time stability. The HER activity of the coating was stable over 120 h electrolysis and the HER mechanism was not modified during the operation. The corrosion tests showed that the corrosion resistance of the Cu/NiCu electrode changed when a cathodic current was applied to the electrolysis system.     

A comprehensive simulation model for immunity prediction in integrated circuits with respect to substrate injection

This paper presents a comprehensive modelling methodology for the electromagnetic immunity of integrated circuits (ICs) to direct power injection (DPI). The aim of this study is to predict the susceptibility of ICs by the means of simulations performed on an appropriate electrical model of different integrated logic cores located in the same die. These cores are identical from a functional point of view, but differ by their design strategies. The simulation model includes the whole measurement setup as well as the integrated circuit under test, its environment (PCB, power supply) and the substrate model of each logic core. Simulation results and comparisons with measurement results demonstrate the validity of the suggested model. Moreover, they highlight the interest of the aforementioned protection strategies against electromagnetic disturbances.     

Statistical optimization for oxidation of ethyl benzene over Co-Mn/SBA-15 catalyst by Box-Behnken design

A series of cobalt and manganese catalysts supported on SBA-15 with different loading of Mn⁺² and Co⁺² were synthesized. These samples were characterized by SEM and XRD techniques. The catalytic activity of these samples was evaluated in the oxidation of ethylbenzene (EB) to produce acetophenone (AP) and benzoic acid (BA) in the liquid phase using tert-butylhydroperoxide (TBHP) as an oxidant. The effects of Co-Mn loading, TBHP: EB molar ratio and temperature on acetophenone and benzoic acid yields were studied by Box-Behnken experimental design to optimize the production of acetophenone and benzoic acid in liquid system.     

Application of pulse detonation technology for boiler slag removal

Pulse detonation technology for removing slag and fouling deposits in coal-fired utility power plant boilers offers great potential. This technology offers a potentially convenient, inexpensive, yet efficient way for on-line slag removal. This paper presents a feasibility study that includes both Computational Fluid Dynamics (CFD) simulations and laboratory experiments. CFD simulations provided visual and quantitative data to study the potential mechanisms for removal of slag. Mechanisms included direct impact, flow scrubbing, wave reflection and negative velocity impact on the back side of the tubes. Several experiments were carried out to verify the potential of the pulse detonation technology. Experiments were done using a pulse detonation engine and heat exchanger tubes with different types of slag placed in different orientations on the tubes. Tubes were placed at various distances from the detonation tube and in different configurations. The results present a strong case for the application of this technology for online slag removal. It is especially effective for removal of slag on the back sides of the tubes where other traditional methods are not very successful. A preliminary cost analysis indicated that the technology can be paid for within the first year itself and provide substantial savings in the subsequent years.     

Edge-based Segmentation Using Robust Evolutionary Algorithm Applied to Medical Images

Although medical image segmentation is a hard task in image processing, it is possible to reduce its complexity by considering it as an optimization problem. This paper presents a robust evolutionary algorithm based on a cost minimization function to segment and to extract image edges. Since, the goal is to outperform a high edge detection quasi independent from the input problem characteristics, an adaptive detector is considered. As a first step, the main evolutionary algorithm parameters are highlighted based on an adaptive parameterization to overcome convergence problem. In a second stage, the reached optimal setting is applied on medical images to exhibit the quality of the proposed algorithm.     

A proposed approach for setup time reduction through integrating conventional SMED method with multiple criteria decision-making techniques

Short setup time is an essential element for the effective implementation of many lean pillars, i.e., JIT, and Kanban. Most of the current setup reduction methodologies are based on Shingo’s Single Minute Exchange of Dies (SMED) that suggests the conversion of internal setup operations to external operations. However, the conventional SMED approach – as proposed by Shingo – does not possess a systematic approach to accomplish this conversion. Thus, a new approach is proposed in order to aid the process engineers in implementing SMED. The proposed approach is based on the conventional SMED, but also it incorporates Multiple Criteria Decision-Making Techniques (MCDM) to the third implementation phase. The MCDM techniques used in this work are Analytical Hierarchal Process (AHP), Preference Selection Index (PSI) and Technique for Order Preference by Similarity to Ideal Solution (TOPSIS). The proposed approach provides a systematic procedure for selecting the best setup technique among the available alternatives, and takes also into consideration other factors that affect the decision-making process; including: cost, energy, facility layout, safety, life, quality and maintenance. A real example of PVC industry is used to exemplify the approach. The results demonstrate the capability of the proposed approach in setup time reduction, which in turn will improve machines’ utilization, and increase the productivity and flexibility of the whole facility.     

Effect of Silane Coupling Agents on Rice Straw Fiber/Polymer Composites

The effect of coupling agents and electron beam (EB) irradiation dose on the mechanical properties of composites made from rice straw fibers and polymers have been studied. Samples were made by hot pressing of mix composition at 130°C. The pressed samples were subjected to electron beam irradiation dose ranged from 10 to 50?kGy. Increasing the electron beam irradiation dose increased the value of flexural strength, modulus of elasticity and impact strength. It was also observed that, the properties of composites containing γ-aminopropyltrimethoxy silane (A-1100) are lower than those of composites containing N-(2aminoethyl)-3-amino propyltrimethoxy silane (A-700) coupling agents. These are attributed to a hydrogen bonding formation between the amine or protonated amine and the hydroxyl groups of rice straw fibers. The presence of coupling agents in the composites during the EB irradiation process produce a more free radicals which are enough to form a chemical bonding between the rice straw fiber and polymer. The thickness swelling and water absorption values decrease with increasing the EB irradiation dose with presence of coupling agents in the composite.