Effect of interfacial friction during forging of solid powder discs of large slenderness ratio

The paper reports an investigation into the effect of interfacial friction law during the forging of a powder circular disc with large slenderness ratio(L/D), between two flat dies. The deformation pattern during the operation is influenced by many factors, which interact with each other in a complex manner. The relative velocity between the work piece material and the die surface, together with high interfacial pressure and/or deformation modes, creates the conditions essential for adhesion in addition to sliding. The decisive factors are the interfacial conditions, initial relative density of the preform and geometry of the preform. An attempt has been made to determine the most realistic interfacial friction law and die pressures developed during such forging using an upper bound approach. The results so obtained are presented graphically and discussed critically to illustrate the interaction of various interfacial friction laws involved.     

Extraction of aluminium as aluminium sulphate from thermal power plant fly ashes

Valuable metal extraction technology from thermal power plant fly ash is limited. In the present study, aluminium is extracted from fly ash as highly pure aluminium sulphate (>99.0%) by leaching with sulphuric acid, followed by pre-concentration and successive crystallization. Two types of fly ashes from different sources, i.e., Talcher Thermal Power Station (TTPS) and Vedanta Aluminium Company Limited (VAL) were chosen for comparative study on the extraction of aluminium as aluminium sulphate. The product is characterized by powder X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA). Purity of aluminium sulphate was also investigated by inductively coupled plasma–optical emission spectrometry (ICP–OES). The extraction efficiency of aluminium depends on the varied solid-to-liquid ratio (fly ash : 18 mol/L H₂SO₄, g/mL) and particle size of fly ashes. Physico-chemical analysis indicates that the obtained product is Al₂(SO₄)₃·18H₂O, having low iron content (0.08%).     

Separation of acid–water mixtures by pervaporation using nanoparticle filled mixed matrix copolymer membranes

BACKGROUND: Low energy and less expensive membrane based separation of acetic acid‐water mixtures would be a better alternative to conventional separation processes. However, suitable acid resistant membranes are still lacking. Thus, the objective of the present study was to develop mixed matrix membrane (MMM) which would allow high flux and water selectivity over a wide range of feed concentrations of acid in water. RESULTS: Three MMMs, namely PANBA0.5, PANBA1.5 and PANBA3 were made by emulsion copolymerization of acrylonitrile (AN) and butyl acrylate (BA) with 5.5:1 comonomer ratio and in situ incorporation of 0.5, 1.5 and 3 wt%, sodium montmorilonite (Na‐MMT) nanofillers, respectively. For a feed concentration of 99.5 wt% of acid in water the membranes show good permeation flux (2.61, 3.19, 3.97 kg m^?2 h^?1 µm^?1, for PANBA0.5, PANBA1.5 and PANBA3 membrane, respectively) and very high separation factors for water (1473, 1370, 1292 for PANBA0.5, PANBA1.5 and PANBA3 membrane, respectively) at 30 °C. Similarly for a dilute acid–water solution, i.e. for 71.6 wt% acid the membrane showed a very high thickness normalize flux (8.67, 9.44, 11.56 kg m^?2 h^?1 µm^?1, for PANBA0.5, PANBA1.5 and PANBA3 membrane, respectively) and good water selectivity (101.7, 95.3, 79 for PANBA0.5, PANBA1.5 and PANBA3 membrane, respectively) at the same feed temperature. The permeation ratio, permeability, diffusion coefficient and activation energy for permeation of the membranes were also estimated. CONCLUSION: Unlike most of the reported membranes, the present MMMs allowed high flux and selectivity over a wide range of feed concentrations. These membranes may also be effective for separating other similar organic‐water mixtures. Copyright © 2012 Society of Chemical Industry     

Electrical conductivity of a novel cast 6351 Al–Al4SiC4 in situ composite

In this research work, electrical conductivity of a novel cast 6351 Al–Al₄SiC₄ composite has been studied for varying Al₄SiC₄ particle content (2–7 vol%). Analytical models were developed on the basis of free electron theory and local resistance approach in order to predict electrical conductivity of metal matrix composites. The electrical conductivity of cast 6351 Al–Al₄SiC₄ composite was found to decrease with increasing Al₄SiC₄ content. Overprediction of results and more % deviation of the predicted electrical conductivity from experimental value were observed for local-resistance-approach-based model. However, the model developed on the basis of electron theory considering scattering of electrons at particle–matrix interface accurately predicted the experimental electrical conductivity data.     

Biobutanol: science,engineering, and economics

Among several liquid alternative fuels, biobutanol has shown great promise because of its very similar properties to gasoline. This review provides an overview of research activities in acetone–butanol–ethanol (ABE) fermentation over the past two and a half decades. We have addressed seven important facets of ABE fermentation, viz. biochemistry, microbial cultures, alternative substrates, solvent recovery, fermentation mode and reactor designs, mathematical modeling, and economics. Development of mutant strains having higher yield, selectivity and tolerance to inhibition, and search for cheap alternative substrates for fermentation are most important thrust areas in biobutanol production. New and efficient processes have been developed for in situ removal and recovery of the ABE solvents. Several rigorous kinetic and physiological models for fermentation have been formulated, which form useful tool for optimization of the process. These research activities have been reviewed in this paper. Finally, we have summarized studies on the economic viability of large‐scale ABE fermentation processes employing various process designs, substrates, and microbial cultures. With the use of new strains, inexpensive substrates, and superior reactor designs, economic potential of ABE fermentation has been found to be highly attractive. Research efforts in science, engineering, and economics of ABE fermentation have brought biobutanol close to commercialization as liquid alternate fuel. Copyright © 2011 John Wiley & Sons, Ltd.     

Effect of unit-cells of the frequency selective surface as superstrate on the directivity of rectangular microstrip antenna

In this paper, the relationship between the number of unit-cells used in the design of a frequency selective surface (FSS) and its expected directivity is established. The relationship between the number of FSS unit-cells and the directivity is based on the planer microstrip patch array antenna design concept where the unit-cell is treated as the superstrate illuminated by the source. To validate the proposed technique, the analytical value of the directivity has been compared with that of ray-tracing method. The directivity of antenna is calculated for two different planar array configurations at 600 GHz. The results of numerical analysis are compared to that of the full-wave electromagnetic simulator CST Microwave Studio and results are comparable. Further, the directivity computed by this proposed technique has also been compared with that of the reported in literatures.     

Experimental study of paddy drying in a vortex chamber

The intensification of interfacial mass, heat, and momentum transfer makes vortex chambers potentially interesting for the efficient drying of paddy, allowing shorter drying times and/or more compact equipment. The presence of a shell introduces particular challenges. Intraparticle diffusion limitations are strong and may reduce the advantage from intensified interfacial mass and heat transfer and the efficiency of air usage. Furthermore, high shear and normal stresses in the fast rotating particle bed may cause damage to the paddy shell, posing problems for transport and storage. With these specific aspects in mind, the use of vortex chambers for paddy drying is experimentally evaluated.