Preparation and properties of cast aluminium alloy-granite particle composites

With a view to develop light weight, low cost and abrasion resistant material cast aluminium alloy composites dispersed with granite particles were prepared and their properties were evaluated. Natural mineral granite was crushed and treated prior to its incorporation in the aluminium alloy. Liquid metallurgy techniques was used to prepare composites involving the following steps: melting of aluminium alloy in graphite crucible, stirring of the melt, addition of granite particles and reactive metal in the melt and pouring the composite melt into permanent moulds. Physical, mechanical, tribological and metallographic properties of composites were studied. It was observed that there was reasonably uniform dispersion of granite particles in the matrix. Hardness and tribological (abrasive wear) properties of the base alloy improved considerably due to addition of the granite particles into it. This clearly indicates that these cast aluminium alloy based composites can be used as wear resistant materials.     

Coupled boundary element and finite element model for fluid-filled membrane in gravity waves

This paper describes a three-dimensional, coupled boundary element and finite element model for dynamic analysis of a fluid-filled membrane in gravity waves. The model consists of three components, describing respectively, the membrane deflection and the motions of fluids inside and outside the membrane. Small amplitude assumptions of the surface waves and membrane deflection lead to linearization of the mathematical problem and an efficient solution in the frequency domain. A finite element model, based on the membrane theory of shells, relates the membrane deflection to the internal and external fluid pressure. Two boundary element models, which describe the potential flows inside and outside the membrane, are coupled to the finite element model through the kinematic and dynamic boundary conditions on the membrane. As a demonstration, the resulting model is applied to evaluate the dynamic response of a bottom-mounted fluid-filled membrane in a wave flume. Previous two-dimensional numerical model results and three-dimensional laboratory data verify and validate the present three-dimensional model. Analysis of the computed membrane response and surface wave pattern reveals intricate resonance characteristics that explain the discrepancies between the numerical model results and the laboratory data.     

Effect of epoxidized natural rubber–organoclay nanocomposites on NR/high styrene rubber blends with fillers

Epoxidized natural rubber (ENR) and organoclay nanocomposites (Cloisite 20A) were prepared by solution mixing in this study. The obtained nanocomposites were incorporated in natural rubber (NR) and high styrene rubber (HSR) blends in presence of ISAF and SRF types of carbon black as reinforcing fillers. Morphology, curing characteristics, mechanical and thermal properties and wear characteristics of the nanocomposites against standard abrader and different mining rock surfaces were analyzed. The morphology of the ENR/nanoclay showed a highly intercalated structure. The nanocomposites containing SRF N774 type of carbon black has showed increase in cross-link density, maximum torque and cure rate index compared to ISAF N231 type of carbon black. The overall mechanical properties and thermal stability was higher for the nanocomposites containing SRF type of carbon blacks. The compounds containing EC in NR–HSR have higher barrier properties compared to without EC. EC with SRF N774 carbon black has showed minimum compression set value due to the increased formation of effective network chains due to higher reinforcing efficiency of the nanoclay in the rubber matrix. EC with SRF N774 type of carbon black showed high abrasion resistance property against Du-Pont abrader, DIN abrader and rock–rubber experimental study and also it has been found to be the toughest rubber compound against all types of rock under the present study. Concrete has been identified as the major abrader against the blends than other rock types.     

Pyrolysis conditions and ozone oxidation effects on ammonia adsorption in biomass generated chars

Ammonia adsorbents were generated via pyrolysis of biomass (peanut hulls and palm oil shells) over a range of temperatures and compared to a commercially available activated carbon (AC) and solid biomass residuals (wood and poultry litter fly ash). Dynamic ammonia adsorption studies (i.e., breakthrough curves) were performed using these adsorbents at 23 degrees C from 6 to 17 ppmv NH(3). Of the biomass chars, palm oil char generated at 500 degrees C had the highest NH(3) adsorption capacity (0.70 mg/g, 6 ppmv, 10% relative humidity (RH)), was similar to the AC, and contrasted to the other adsorbents (including the AC), the NH(3) adsorption capacity significantly increased if the relative humidity was increased (4 mg/g, 7 ppmv, 73% RH). Room temperature ozone treatment of the chars and activated carbon significantly increased the NH(3) adsorption capacity (10% RH); resultant adsorption capacity, q (mg/g) increased by approximately 2, 6, and 10 times for palm oil char, peanut hull char (pyrolysis only), and activated carbon, respectively. However, water vapor (73% RH at 23 degrees C) significantly reduced NH(3) adsorption capacity in the steam and ozone treated biomass, yet had no effect on the palm shell char generated at 500 degrees C. These results indicate the feasibility of using a low temperature (and thus low energy input) pyrolysis and activation process for the generation of NH(3) adsorbents from biomass residuals.     

Removal of Cr(VI) by thermally activated weed Salvinia cucullata in a fixed-bed column

The present study evaluates the feasibility of using a thermally activated fresh water weed in removing Cr(VI) from wastewater through column studies. The effect of flow rate, bed height and Cr(VI) concentration of the feed solution on the adsorption capacity of the activated weed was investigated. The adsorption capacity increased with decrease in both flow rate and bed height but increased with an increase in initial adsorbate concentration. Four different kinetic models, such as. Adams-Bohart, Bed Depth Service Time (BDST), Thomas and Yoon-Nelson models were first applied to the experimental data to predict the breakthrough curve and to determine the characteristic parameters of the column useful for designing large-scale column studies. Different statistical methods such as Sum of the Square of the Error (SSE), Sum of the Absolute Error (SAE), Average Relative Error (ARE), Average Relative Standard Error (ARS) and regression coefficient, were applied to evaluate the prominent and unique characteristic features of the experimental and predicted parameters under the respective models to find out the best fit. The performance stability of the adsorbent was tested by continuous adsorption-desorption studies.     

Effect of austempering treatment on microstructure and mechanical properties of high-Si steel

In the present investigation, the influence of austempering treatment on the microstructure and mechanical properties of silicon alloyed cast steel has been evaluated. The experimental results show that an ausferrite structure consisting of bainitic ferrite and retained austenite can be obtained by austempering the silicon alloyed cast steel at different austempering temperature. TEM observation and X-ray analysis confirmed the presence of retained austenite in the microstructure after austempering at 400 °C. The austempered steel has higher strength and ductility compared to as-cast steel. With increasing austempering temperature, the hardness and strength decreased but the percentage of elongation increased. A good combination of strength and ductility has been obtained at an austempering temperature of 400 °C.     

Growth, Optical, Mechanical, Dielectric and Theoretical Studies on Potassium Pentaborate Tetrahydrate (KB_5O_8·4H_2O) Single Crystal by Modified Sankaranarayanan-Ramasamy Method

A nonlinear optical single crystal of potassium pentaborate tetrahydrate (KB5O8·4H2O) has been grown from aqueous solution by using unidirectional crystal growth method of Sankaranarayanan-Ramasamy (SR) with a due modification in the growth assembly. Potassium pentaborate crystal of 60 mm length and 10 mm diameter has been grown along (100) plane with a growth rate of 3 mm per day within a period of 20 days. The grown crystal was subjected to single crystal X-ray diffraction analysis to confirm that the cry...     

Failure analysis of railroad wheels

Failure of three railroad wheels, each belonged to a different train but to the same heat, was analyzed. It was found that the wheels were failed due to improper heat treatment.     

Cenosphere filled aluminum syntactic foam made through stir-casting technique

Cenospheres in the range of 30–50 vol.% were used as space holders for making syntactic aluminum foam having density 1.5–1.9 gm/cc using stir-casting technique. The synthesized syntactic foam (SF) was characterized in terms of microstructures, hardness and compressive deformation behaviour. It was noted that the SF behaves like a high strength aluminium foam under compressive deformation exhibiting flat plateau region in the stress–strain curves. The plateau stress of SF decreases with cenosphere volume fraction vis-à-vis porosity following a power law relationship. But, the densification strain increases linearly with cenosphere volume fraction.     

Experimental determination of thermal conductivity of three nanofluids and development of new correlations

Experimental investigations have been carried out for determining the thermal conductivity of three nanofluids containing aluminum oxide, copper oxide and zinc oxide nanoparticles dispersed in a base fluid of 60:40 (by mass) ethylene glycol and water mixture. Particle volumetric concentration tested was up to 10% and the temperature range of the experiments was from 298 to 363 K. The results show an increase in the thermal conductivity of nanofluids compared to the base fluids with an increasing volumetric concentration of nanoparticles. The thermal conductivity also increases substantially with an increase in temperature. Several existing models for thermal conductivity were compared with the experimental data obtained from these nanofluids, and they do not exhibit good agreement. Therefore, a model was developed, which is a refinement of an existing model, which incorporates the classical Maxwell model and the Brownian motion effect to account for the thermal conductivity of nanofluids as a function of temperature, particle volumetric concentration, the properties of nanoparticles, and the base fluid, which agrees well with the experimental data.