Upper critical solution temperature lubricants for CPVC

Chlorinated polyvinyl chloride (CPVC) is often used in injection molding for products that demand high heat resistance. However, proper control of its flow properties is difficult. To improve flow behavior some internal lubricants are usually used, but they reduce heat resistance of the products. Upper critical solution temperature (UCST) lubricants were found to enhance its flow properties, and also high heat resistance was retained. They act as internal lubricants during processing, improving flow and phase separation during cooling. Therefore they are present essentially as inert filler and thus have little effect on heat distortion temperature.     

Graft copolymerization of styrene onto cellulose acetate p-nitrobenzoate by chain transfer reaction

Styrene was grafted onto cellulose acetate p-nitrobenzoate (CANB) by chain transfer reaction of growing polymer radicals to the pendant nitro groups of CANB. A copolymer with a branch for every 17.2 nitro groups was obtained. This result indicates that the pendant aromatic nitro group is more effective in obtaining a graft copolymer by radical mechanism than pendant double bond on the trunk polymer previously reported, where graft copolymers with a branch for several hundred of double bonds are produced.     

Radiation-induced graft copolymerization of mixtures of styrene and n-butyl acrylate onto cellulose and cellulose triacetate

Mixtures of styrene and n-butyl acrylate of various compositions were grafted onto cellulose and cellulose triacetate fibers preirradiated with γ-rays at 0°C in air. Monomer reactivity ratios of the grafted copolymers were found to be different from those of the nongrafted copolymers or those of AIBN-initiated copolymers. The active species initiating the graft copolymerization were trapped radicals for cellulose and peroxides for cellulose triacetate. Kinetic investigations of the graft copolymerization of styrene onto preirradiated cellulose triacetate fibers were also carried out, and it was found that the kinetic scheme for radical polymerization is also applicable to graft copolymerization in a heterogeneous system.     

Mechanical properties of DLC films prepared inside of micro-holes by pulse plasma CVD

Diamond-like carbon (DLC) films are metastable amorphous carbon materials with superior tribological characteristics. In order to improve wear resistance of micro-extrusion dies with numerous imperceptible holes, DLC films were deposited on the inner wall surface of model dies with holes of 2 and 0.9 mm in diameter, and 20 mm in depth by using pulse plasma CVD method. This paper will discuss how argon gas, deposition pressure and time affect the characteristics of films deposited on the inner wall surface of dies. This micro-coating method can be applied widely for inner wall surface treatment of components with thin holes.     

Development of a high‐resolution RGBW flexible display using a white organic light‐emitting diode with microcavity structure and that of a side‐roll touch panel

In this study, white organic electroluminescent devices with microcavity structures were developed. A flexible high‐resolution active‐matrix organic light‐emitting diode display with low power consumption using red, green, blue, and white sub‐pixels formed by a color‐filter method was fabricated. In addition, a side‐roll touch display was developed in combination with a capacitive flexible touch screen.     

One-step formation of ethyl methyl ketone from 1-butene and water on ultrastable Y-type zeolite catalyst

Proton exchanged ultrastable Y-type zeolite with silica/alumina = 40 showed a pronounced catalytic activity for the formation of ethyl methyl ketone directly from 1-butene and water. The formation rate of ethyl methyl ketone was much higher than those on MoO₃-based catalysts in the oxidation of 1-butene by oxygen. It was suggested that the basic site necessary for the formation of ethyl ketone directly from 1-butene and water would be the pentacoordinated Al.     

Electro-rheological effect and dynamic rheological properties of a blend composed of two liquid crystalline materials with different molecular weight

Electro-rheological (ER) effect of a blend composed of two liquid crystalline materials with different molecular weights is described in this article. The results indicated that ER effect of the blend was observed at the temperature range where each neat sample did not show ER effect. Furthermore, both storage modulus (G′) and loss modulus (G″) decreased drastically at the temperature range for the blend in dynamic viscoelastic measurements. We show that steady ER effect could be obtained by using a blend made up of two liquid crystalline components, whereas remarkable increment in shear stress was not observed for each component under applied electric field.     

Numerical analysis of particle mixing in a rotating fluidized bed

This paper describes the numerical analysis of particle mixing in a rotating fluidized bed (RFB). A two-dimensional discrete element method (DEM) and computational fluid dynamics (CFD) coupling model were proposed to analyze the radial particle mixing in the RFB. Spherical polyethylene particles (Geldart group B particles) were used as model particles under the assumptions that they were cohesionless and mono-disperse with their diameter of 0.5 mm.The validity of the proposed model was confirmed by the comparison between the calculated degree of particle mixing and the experimental one, which was obtained by measuring the lightness of the recorded image taken by a high-speed video camera. Effects of the operating parameters (gas velocity, centrifugal acceleration, particle bed height, and vessel radius) on the radial particle mixing rate were numerically analyzed. The radial particle mixing rate was found to be strongly affected by the bubble characteristics, especially by the bubble size. The mathematical model for the rate coefficient of particle mixing as functions of operating parameters was empirically proposed. The radial particle mixing rate in a RFB could be well correlated by the three dimensionless numbers: dimensionless acceleration (Ac), bubble Froude number (Fr_b), and dimensionless radius on the surface of particle bed (β_s).     

Study on ketalization reaction of poly(vinyl alcohol) by ketones. IV. Reaction between poly(vinyl alcohol) and aliphatic ketones and behavior of polyvinylketal in water

Ketalization reaction of poly(vinyl alcohol) (PVA) by aliphatic ketones, dimethylsulfoxide (DMSO) as solvent, under the presence of acidic catalyst, in homogeneous system was carried out and the synthesis of polyvinylketals were successfully performed. The equilibrium constant at 40°C is ca. 0.07 in the case of methyl n-propyl ketone (nPK) and methyl n-butyl ketone (nBK), but is ca. 0.05 in the case of methyl i-propyl ketone (iPK) and ca. 0.01 in the case of methyl i-butyl ketone (iBK) and methyl t-butyl ketone (tBK), respectively. Moreover, the ketalization degree of polyvinylketal by iBK and tBK reached to only ca. 35 mol % as the maximum. It seems that these were due to steric hindrance of bulky side chain of ketones. But the heat of reaction is 7.5 kcal/mol in all aliphatic ketones, it seems to proceed the same ketalization reaction mechanism. Films prepared from the polyvinylketals were soaked in water and degree of swelling, solubility, and hydrolysis of films were measured. The reaction of film with water, in acidic side, at first the film swells, and then, as the deketalization reaction proceeds, the film dissolves in water. The dissolution time is controlled by the kind of ketones, ketalization degree, and pH of water which reveals that deketalization reaction proceeds proportional to proton concentration. It is more difficult to dissolve highly ketalized polyvinylketals obtained by propyl ketones and butyl ketones than that by acetone. The hydrolysis of polyvinylketal film proceeds in the order as follows: acetone > MEK > nPK > iPK ≒ nBK > iBK > tBK. This phenomenon seems to be affected by hydrophobicity of the film surface which depends upon the kind of the original ketones.     

Change in the molecular weight distribution of poly(ethylene oxide) caused by the complexation with poly(acrylic acid)

The complexation between poly(ethylene oxide) (PEO) and poly(acrylic acid) (PAA) was made by using double the molar quantity of either polymer component at pH 2 where the resulting complex completely precipitates. After the removal of the precipitate, PEO or PAA remaining in the supernatant was subjected to gel permeation chromatography to investigate the change in the molecular weight distribution (MWD) caused by the complexation. No remarkable difference is observed in the MWD curves for PEO[1] (M_w=1.37 × 10⁴) before and after the complexation with PAA[1] (M_w=1.10 × 10³) and PAA[2] (M_w=4.16 × 10⁵). However, the MWD curves of PEO[2] (M_w=1.26 × 10⁵) and PAA[2] become shortened and shift to the low molecular weight side after the complexation with PAA[1] or [2] and PEO[2], respectively. This tendency is enhanced by increasing the complexation temperature. From these results, it is indicated that the complexation between PEO and PAA deals with an equilibrium reaction, and the equilibrium constant is dependent on the chain length of both polymer components and also on the complexation temperature.