Development of a Robotic System which Assists Unmanned Production Based on Cooperation between Off-Line Robots and On-Line Robots: Concept, Analysis and Related Technology

In order to deal with labour shortages due to the predicted low birth rate in the 21st century, and create a more friendly production system, we propose a robotic system which assists production in flexible manufacturing environments. In this robotic system off-line robots are proposed to replace or reduce the need for human workers at the shop-floor. The off-line robots carry out assisting or service tasks for the on-line robots which perform manufacturing tasks at the production line or site. In this paper, first, an analysis of a conventional automatic production system using robots is described. Secondly, the concept of a robotic production system using two types of robots is proposed. Thirdly, a methodology for the realisation of the proposed concept and some technical results are presented. Finally, fault recovery using off-line robots and peripheral technology are discussed.     

Analysis of the fiber-matrix cylindrical model with a circumferential crack

An axisymmetrical fiber-matrix cylindrical model with a circumferential crack in the matrix of finite diameter is formulated within elastostatic scope. The problem is considered by means of integral transforms and a singular integral equation with a dominant generalized Cauchy kernel is obtained. Following the numerical solution technique developed by Erdogan, Gupta and Cook, the singular integral equation is reduced to a system of linear equations. By solving the linear equations, stress intensity factors associated with the crack length and the material properties are calculated and discussed. The solutions presented in this study are found to be general, including the solutions as special cases of the present formulation for a homogeneous solid cylindrical bar and a thick-walled shell with an outer circumferential crack. This revised version was published online in August 2006 with corrections to the Cover Date.     

Increased QTc dispersion predicts lethal ventricular arrhythmias complicating coronary angioplasty

This study found that increased QT dispersion just before angioplasty is an useful marker to predict the risk for lethal ventricular arrhythmias during angioplasty. The fact that successful coronary revascularization decreased QT dispersion suggested that a part of increased QT dispersion is related to myocardial ischemia.     

Driving simulator experiment on the moving stability of an automobile under strong crosswind

In expanding expressway networks in Japan, various types of structures have been constructed, e.g., long span bridges and bridges with high piers. The expressway structures are well designed for the external dynamic forces, e.g., earthquakes and strong winds. However, for further safety promotion of the expressway networks, it is important to evaluate the drivers’ responses under strong dynamic disturbances. The present authors have investigated the moving stability of a vehicle under seismic motion based on both numerical simulation and virtual experiments using a driving simulator. Strong crosswind is considered as another factor that makes it difficult for drivers to control their vehicles. This study investigates the moving stability of a vehicle under strong crosswind based on numerical analyses and driving simulator experiments. To predict the future position of a moving vehicle including the reaction of a driver, the second-order predictable correction model is used in the numerical analyses. The results obtained from the numerical and experimental studies are compared and the validity of the driver model is discussed. It is expected that this research is helpful for the decision-making of expressway closure under strong wind and the design of wind barriers.     

Development of a two-step electroplating process with a long-term stability for applying to Cu metallization of 0.1-/spl mu/m generation logic ULSIs

Developed a two-step copper (Cu) electroplating (EP) process using a seed-enhancement step with an alkali-metal-free Cu-pyrophosphate solution. The solution for the seed-enhancement step has low solubility of Cu compared with conventional Cu-sulfate solution and high macrothrowing power. As a result, the two-step EP solution provided a superior seed-enhancement effect and filling properties compared to conventional Cu sulfate EP. The seed-enhancement solution has excellent long-term stability of each component's concentration, and there is no change of process performance over a two-month period. The authors can easily control sheet resistance (Rs) of electroplated films which correlates with thickness and nonuniformity of seed-enhancement films with no maintenance other than the addition of de-ionized (DI) water to compensate for evaporated water. The two-step EP process achieved an excellent via-chain yield and a tight distribution of electromigration (EM) lifetime compared with the conventional EP process. Thus, the two-step EP process is a promising process for manufacturing technique of 0.1-/spl mu/m generation and beyond logic LSIs.     

Double-level copper interconnections using selective copper CVD

Selective copper CVD technique involving hydrogen reduction of hexafluoro acetylacetonate copper has been used to fill vias for fabricating double-level copper interconnect structure. The surface morphology of selectively deposited copper on copper substrate of the via bottom depends strongly on via opening process. A two-step via opening process consisting of an reactive ion etching of the insulating interlayer and a wet removal of the interlayer metal results in smooth copper plug formation by CVD. Double-level copper interconnect structures have been fabricated using this technique and a via resistance as low as 100 mΩ has been obtained for a 1 μ diameter via.     

A Scheduling Protocol for Continuous Media Data Broadcasting With Large-Scale Data Segmentation

Due to the recent popularization of mobile multimedia broadcasting, broadcasting continuous media data such as audio and video has attracted great deal of attention. In general continuous media data broadcasting, since clients have to wait to receive data before playing it, various schemes to reduce waiting time have been studied. Some reduce the waiting time by dividing the data into several segments and broadcasting preceding segments frequently with a single channel. However, by dividing the data into numerous segments and producing an effective broadcast schedule, the waiting time can be further reduced. In this paper, we propose a scheduling protocol to reduce waiting time with large-scale data segmentation.     

Development of a city‐type compact wind power generation system

It is necessary to use renewable energy, such as photovoltaic, wind power, and biomass energy, from the viewpoint of CO₂ regulation and environmental protection of the Earth. In recent years, the tendency is toward larger wind power generation systems to achieve cheaper electricity. Generators having capacities of 1500 kW to 2000 kW tend to dominate the market. However, a large wind power generation system has limitations in terms of location and can be installed only in the suburbs. At the same time, a city‐type compact wind power generation system, designed for city needs, has more flexibility and can be installed in the residential areas of a city. In this paper, we introduce an original control operation system called a “pump‐up” operation system, designed to effectively use the city wind, and report the results of its field test. © 2006 Wiley Periodicals, Inc. Electr Eng Jpn, 158(2): 56–63, 2007; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20440     

A new technique for large-area thin film CdS/CdTe solar cells

The atmospheric pressure CSS method has been developed as a reproducible and efficient process. Thin film CdTe grown under atmospheric pressure has a rough surface morphology. The density of carbon black powder in the graphite carbon paste for screen printing is a key factor in reducing the series resistance of the device with rough surface CdTe. Using graphite carbon paste with 7 wt% carbon black powder has resulted in cells with a relatively low back contact resistance. A highly efficient large-area CdS/CdTe solar cell (11.0%, 5327 cm²) sub-module has been fabricated using the new technique.     

Environmental protection: researches in National Institute of Radiological Sciences

Some studies for radiological protection of the environment have been made at the National Institute of Radiological Sciences (NIRS). Transfer of radionuclides and related elements has been investigated for dose estimation of non-human biota. A parameter database and radionuclide transfer models have been also developed for the Japanese environments. Dose (rate)-effect relationships for survival, growth and reproduction have been investigated in conifers, Arabidopsis, fungi, earthworms, springtails, algae, duckweeds, daphnia and medaka. Also genome-wide gene expression analysis has been carried out by high coverage expression profiling (HiCEP). Effects on aquatic microbial communities have been studied in experimental ecosystem models, i.e., microcosms. Some effects were detected at a dose rate of 1 Gy day(-1) and were likely to arise from interspecies interactions. The results obtained at NIRS have been used in development of frameworks for environmental protection by some international bodies, and will contribute to environmental protection in Japan and other Asian countries.