Droplet formation by squeezing in a microfluidic cross-junction

In microfluidics, flow focusing is widely used to produce water-in-oil droplets in microchannels at high frequency. We here report an experimental study of droplet formation in a microfluidic cross-junction with a minimum number of geometrical parameters. We mostly focus on the squeezing regime, which is composed of two distinct steps: filling and pinching. The duration of each step (and corresponding volumes of each liquid phase) is analyzed. They vary according to both water and oil flow rates. These variations provide several insights about the fluid flows in both phases. We propose several scaling laws to relate the droplet volume and frequency to the flow rate of both phases. We also discuss the influence of surfactant and channel compliance on droplet formation.     

System-specific static code analyses: a case study in the complex embedded systems domain

In this paper, we are exploring the approach to utilize system-specific static analyses of code with the goal to improve software quality for specific software systems. Specialized analyses, tailored for a particular system, make it possible to take advantage of system/domain knowledge that is not available to more generic analyses. Furthermore, analyses can be selected and/or developed in order to best meet the challenges and specific issues of the system at hand. As a result, such analyses can be used as a complement to more generic code analysis tools because they are likely to have a better impact on (business) concerns such as improving certain software quality attributes and reducing certain classes of failures. We present a case study of a large, industrial embedded system, giving examples of what kinds of analyses could be realized and demonstrate the feasibility of implementing such analyses. We synthesize lessons learned based on our case study and provide recommendations on how to realize system-specific analyses and how to get them adopted by industry.     

Through Process Modelling of Surface Densified PM Gears

Through process modelling of surface densified gears produced by powder metallurgy (PM) was established by coupling the modelling of the manufacturing processes surface densification, carburization, and heat treatment. The complete model allows the prediction of the local microstructure and hardness in the gear as well as the appearance and direction of residual stresses in the final part. The structural integrity of the part is governed, on the one hand, by the local material properties and residual stresses and, on the other hand, by the load stresses calculated for typical operating conditions. A simplified hardness dependent Haigh diagram was used to calculate the maximum allowable cyclic stresses for the gear tooth and to derive a local utilization ratio as target entity for optimization of the individual steps of the production chain.     

Escherichia coli Biofilm Characteristics on Polymeric Heat Exchanger Surfaces

Time‐dependent effects on the apparent roughness and surface free energy of different polymeric surfaces and stainless steel were studied during the biofouling process for Escherichia coli K12. The surface roughness increases during primary adhesion of E. coli on the surfaces and is later reduced as the surface between scattered bacteria is completely covered, forming a uniform biofilm. During the fouling process, the polar fraction of the surface free energy significantly increased, whereas the dispersive fraction decreased for all substrates. The attachment of E. coli and subsequent bacterial production of extracellular polymeric substances increased the polarity of the initially nonpolar polymeric surfaces to increase wettability.     

Designing block copolymer architectures for targeted membrane performance

Using a combination of block copolymer self-assembly and non-solvent induced phase separation, isoporous ultrafiltration membranes were fabricated from four poly(isoprene-b-styrene-b-4-vinylpyridine) triblock terpolymers with similar block volume fractions but varying in total molar mass from 43 kg/mol to 115 kg/mol to systematically study the effect of polymer size on membrane structure. Small-angle X-ray scattering was used to probe terpolymer solution structure in the dope. All four triblocks displayed solution scattering patterns consistent with a body-centered cubic morphology. After membrane formation, structures were characterized using a combination of scanning electron microscopy and filtration performance tests. Membrane pore densities that ranged from 4.53 × 10¹⁴ to 1.48 × 10¹⁵ pores/m² were observed, which are the highest pore densities yet reported for membranes using self-assembly and non-solvent induced phase separation. Hydraulic permeabilities ranging from 24 to 850 L m⁻² h⁻¹ bar⁻¹ and pore diameters ranging from 7 to 36 nm were determined from permeation and rejection experiments. Both the hydraulic permeability and pore size increased with increasing molar mass of the parent terpolymer. The combination of polymer characterization and membrane transport tests described here demonstrates the ability to rationally design macromolecular structures to target specific performance characteristics in block copolymer derived ultrafiltration membranes.     

Fracture Toughness of Advanced Structural Ceramics: Applying ASTM C1421

The three methods of determining the quasi‐static Mode I fracture toughness (K_Ic) (surface crack in flexure—SC, single‐edge precracked beam—PB, and chevron‐notched beam—VB) found in ASTM C1421 were applied to a variety of advanced ceramic materials. All three methods produced valid and comparable K_Ic values for the Al₂O₃, SiC, Si₃N₄, and SiAlON ceramics examined. However, not all methods could successfully be applied to B₄C, ZrO₂, and WC ceramics due to a variety of material factors. The coarse‐grained microstructure of one B₄C hindered the ability to observe and measure the precracks generated in the SC and PB methods while the transformation toughening in the ZrO₂ prevented the formation of the SC and PB precracks and thus made it impossible to use either method on this ceramic. The high strength and elastic modulus of the WC made it impossible to achieve stable crack growth using the VB method because the specimen stored a tremendous amount of energy prior to fracture. Even though these methods have passed the rigors of the standardization process there are still some issues to be resolved when the methods are applied to certain classes of ceramics. It is recommended that, when appropriate, at least two of these methods be employed to determine the K_Ic, especially when a new or unfamiliar ceramic is being evaluated.