不同石墨形态铸铁热疲劳性能试验研究

针对某些承受热循环工况的铸件，采用实验室手段，研究了不同石墨形态铸铁──灰铁、蠕铁、球铁在＞５０～４０℃循环温度下的热疲劳性能。结果表明，在本试验条件下，以球铁的热疲劳抗力最好，灰铁次之，蠕铁最差，研究结果可供实际生产中，选材时的参政。     

微机控制多功能晶闸管（SCR）焊接电源静动特性的研究

本文介绍一种简单可靠的微机控制SCR焊接电源硬件系统和获得多种静特性及优良动特性的控制软件。提出比例—积分—微分(PID)控制算法是微机控制SCR电源系统中较为理想的算法。对所研制的电源初步进行了手弧焊、CO_2气体保护焊和埋弧焊焊接,结果表明其可靠性、灵活性和焊接工艺性均具有很大的优越性。     

泥浆泵的动密封

介绍了用于泥浆泵组合动密封的结构和工作原理 ,重点给出了付叶轮的设计计算方法和步骤 ,并举例说明。     

HMN59-2-1合金的新型本构关系

HMN59－2－1是近年来轿车用的同步器齿环的主要合金之一。本文通过在Gleeble-1500热模拟机上的模拟试验，系统地研究了锻造热参数（变形速度、变形温度、变形程度）与HMN59－2－1合金流动应力的数值关系，并且通过其真实σ－ε曲线，采用数理统计原理科学地分析并回归出了能综合反映锻造热力参数对材料成形性能影响的本构方程，为HMN59－2－1合金锻造的数值模拟和锻造热力参数的合理制订了与控制提供了基础。     

近等原子比TiNi合金薄膜的组织及相变动态观察

采用磁控溅射法制备TiNi非晶薄膜。通过X射线衍射（XRD）、透射电子显微镜（TEn）等方法研究了TiNi合．金薄膜的组织形貌、电子衍射花样，并对其相变过程进行了动态观察。结果表明：态薄膜为非晶态，对其在515℃进行1h的晶化处理后，薄膜中析出了TiNi3相；晶化处理后的TiNi合金薄膜加热到100℃时，薄膜中R相和马氏体相以切变方式完全转变为奥氏体；当冷却至室温时，是以R相、马氏体相以及少量的奥氏体相存在。其加热过程中的相劐顶序为：马氏体相→R相→奥氏体相。冷却过程中的相变顺序为：奥氏体相→R相→马氏体相。     

A new Cu–Hf–Al ternary bulk metallic glass with high glass forming ability and ductility

We have discovered a new Cu-based bulk metallic glass (BMG). Although of a simple Cu₄₉Hf₄₂Al₉ ternary composition, the as-cast alloy is a monolithic, uniform BMG with a critical diameter as large as 10 mm. The width of the supercooled liquid region ΔT_x and the reduced glass transition temperature T_rg for this glass are 85 K and 0.62, respectively. In addition to its high glass-forming ability and high density of 11 g/cc, this BMG exhibits high ductility with a compressive plastic strain of 11–13%, making it a good candidate for applications as well as for studies of deformation behavior of Cu-based BMGs.     

Characterization of the microstructure and hardness of the HAZ in a 800 MPa grade RPC steel

The microstructure and hardness of the HAZ in a 800 MPa grade ultra-low-carbon microalloyed steel were studied.The results indicate that the heat affected zone (HAZ) of the RPC (Relaxation- Precipitation- Controlling) steel possesses a continuous gradient structure, and can be classified into three zones, i. e. CGHAZ ( coarse-grain HAZ ) , FGHAZ (fine-grain HAZ ) and ICHAZ ( intercritical temperature HAZ ). The microstructures in the HAZ are all composed of bainite-like structure.The microstructare in the CGHAZ mainly consists of lath-like bainite and granular bainite . The influences of heat input and t8/5 on the hardness in the HAZ of RPC steel are notable. With the increase of heat input and t8/5, the softening tendency of HAZ becomes obvious. The hardening phenomenon that normally occurs in the CGHAZ does not take place with this steel in the range of experimental conditions. The softening in the ICHAZ is bound to occur. Hence appropriate welding technologies need to be selected.     

NUMERICAL SIMULATION OF MACRO-SEGREGATION IN STEEL INGOT DURING SOLIDIFICATION

A mathematical model coupling the momentum, energy and species conservation equations was proposed to calculate the macro-segregation of Fe-C alloy ingot during solidification. The corresponding simulation software which concurrently solves the macroscopic mass, momentum, energy and species conservation equations has been developed by applying the SIMPLE algorithm. The thermo-solutal convection in a NH4 Cl-H2O ingot is verified and the result shows good agreement with that reported. Then macro-segregation in a steel ingot is simulated by using the developed program. The steel ingot is in a rectangular mold with a riser. The fluid flow is mainly induced by the temperature field and the solid fraction. The macro-segregation pattern is mainly affected by the thermo-induced convection in the mushy zone. The negative segregation forms along the walls of the casting. The positive segregation forms at the top center of the casting into the riser. The species concentration reaches the peak in the center of the ingot where solidification ends lastly.     

焊缝跟踪和物料跟踪

介绍宝钢 1 5 5 0热镀锌机组焊缝跟踪和物料跟踪控制系统的配置和功能 ,以及系统应用软件的功能和现场使用情况。     

Solid-state phase equilibria in the Gd–Co–Al ternary system at 1173 K

A portion of the isothermal section (1173 K) of the phase diagram of the Gd–Co–Al ternary system (up to 33.3 at.% Gd) were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersion spectroscopy (EDS) techniques. Fourteen single-phase regions (including solid solution regions of the binary compounds), twenty-five two-phase regions and twelve three-phase regions were found to exist at this isothermal section. In the GdCo₂–GdAl₂ system, the existence of the GdCo_0.74Al_1.26 phase is identified and it has a composition range of 30–45 at.% Al, the maximum solid solubility of Al in GdCo₂ is about 15 at.%, and Co in GdAl₂ is about 16 at.%. Besides, the maximum solid solubility of Al in Co, Gd₂Co₁₇ and GdCo₅ is about 6, 17 and 25 at.%, respectively, the maximum solid solubility of Gd in Co, CoAl is below 2 at.% and the solid solubility range is from 47 to 61 at.% Al in CoAl phase. In this work, no new ternary compounds were observed.