共查询到20条相似文献,搜索用时 203 毫秒
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提高工件形状精度是开发超精密加工技术的主要目标。本文应用综合计算机、动态检测、信号处理、控制理论、微位移技术等手段,在国产SI—235超精密车床上进行切削试验,开发一种主轴回转运动误差补偿技术来提高金刚石刀具超精密车削工件的圆度精度,可达50%以上,圆度值<0.0 相似文献
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黎永明 《精密制造与自动化》1985,(1)
随着宇航、计算机、微电子、智能系统和兵器等技术的飞跃发展,不少零件的精度超出了经典的几何精度的“精密”概念,如高于0.05微米的圆度和0.1角秒的分度误差等。这些零件的加工和检验,主轴回转精度起着极其重要的作用。因此,国内外很重视这方面的研究,而且取得很高的精度。如日本超精密车床主轴径向 相似文献
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热变形误差是影响高速高精密数控机床加工精度的主要因素,对机床主轴热变形进行检测与研究显得至关重要。以CAK3665数控车床主轴为研究对象,运用传热学经典理论对主轴系统的热源分布以及传热方式进行了介绍,并通过FLIR红外热像仪测温技术和激光测距技术对主轴温升与车床热变形进行了测量与研究,测得主轴中速连续运转270min时达到稳定温升,温度对主轴轴向的热伸长误差的影响大于主轴径向的热变形误差。最后,根据测量结果提出减小主轴热变形的措施。研究工作为车床主轴的进一步改进设计和热变形补偿提供依据。 相似文献
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陈永洁 《中国制造业信息化》1982,(3)
本文主要阐述了高精度车床主轴回转精度的几种测量方法。文中指出:对于超精加工机床、主轴回转精度的动态测试研究是直接提高另件加工精度的关键。介绍了国内外的动态测试的主要方法。文中还介绍了精密球加工机床主轴回转精度测量的方法。提出了采用试切另件后用电容测微仪对主轴径向与轴向进行近似测置的方法与理由。其测量结果和静态测量与加工另件精度基本相同。该方法适用于精加工及回转轴系具有良好的动平衡条件下的测量,测量装置简单易行,便于在生产现场使用. 相似文献
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针对超精密机床两轴联动接触式在位测量过程中测头误差影响测量精度的问题,提出了一种测头半径误差及形状误差校正方法。进行了在位测量实验,比较分析了测头误差未校正、测头半径误差校正及测头形状误差校正三种情况的测量结果,并分别与Taylor Hobson PGI840离线测量结果进行对比,以验证测头形状误差校正方法的有效性。测头形状误差校正后,面形精度PV值由420nm变为370nm,与离线测量PV值380nm的差值为10nm。结果表明,该在位测量系统测头误差校正方法有效,能够提高在位测量精度。 相似文献
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Baomin Wang Xuesong Mei Zaixin Wu Fei Zhu 《The International Journal of Advanced Manufacturing Technology》2015,78(5-8):1141-1146
This paper proposes a new modeling methodology to predict thermal error in motorized spindles. The dynamic model predicts thermal errors that are caused by deformation in the motorized spindle structure due to heat flow from internal sources. These thermally induced errors become more serious and dominate the total error when it comes to high speed and high precision. If these thermal errors can be predicted, they can be compensated in real time. In this paper, a new thermal errors model (ARX model) is presented which capitalizes on the notion that the motorized spindle thermoelastic system has very complicated dynamics. Furthermore, the selection principle of temperature key points, which are indispensable for building a robust thermal error model, is provided using the thermal error sensitivity technology. At last, an experiment on the thermal error in a motorized spindle is conducted to verify the effectiveness of the ARX model, the experimental results show that above 80 % of axial thermal errors are predicted for a variety of motorized spindle cycles and the dynamic model has good accuracy and robustness. 相似文献
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通过对轴系回转精度的误差抵消,大导轨精度的综合修正刮研及坐标定位精度的综合修正,说明系统误差综合补偿法是精密数控机床制造中一个重要应用方向。 相似文献
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在配备有自主研发的数控滚齿系统的精密卧式滚齿机上,运用三因素两水平响应曲面法设计滚削试验,研究齿轮滚削加工刀具转速、轴向进给速度、背吃刀量对齿轮齿面轮廓误差的影响规律。根据试验结果,分析得出齿轮齿廓总偏差、齿轮螺旋线总偏差、齿距累计总偏差的预测模型及各工艺影响因素对齿面轮廓误差的作用显著程度,并以三个预测模型的附加权重值之和达到最小值为目标,建立可以评定多目标误差的齿面综合轮廓误差数学模型,运用粒子群优化算法对齿面综合轮廓误差数学模型进行分析优化,寻找最佳滚齿加工工艺参数。试验表明,采用粒子群优化算法对响应曲面法建立的齿面综合轮廓误差数学模型进行优化可以作为滚削加工前的工艺参数选取方案。 相似文献
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Self-calibration and compensation of setting errors for surface profile measurement of a microstructured roll workpiece 总被引:1,自引:1,他引:0
Microstructured roll workpieces have been widely used as functional components in the precision industries. Current researches on quality control have focused on surface profile measurement of microstructured roll workpieces, and types of measurement systems and measurement methods have been developed. However, low measurement efficiency and low measurement accuracy caused by setting errors are the common disadvantages for surface profile measurement of microstructured roll workpieces. In order to shorten the measurement time and enhance the measurement accuracy, a method for self-calibration and compensation of setting errors is proposed for surface profile measurement of microstructured roll workpieces. A measurement system is constructed for the measurement, in which a precision spindle is employed to rotate the roll workpiece and an air-bearing displacement sensor with a micro-stylus probe is employed to scan the microstructured surface of the roll workpiece. The resolution of the displacement sensor is 0.14 nm and that of the rotary encoder of the spindle was 0.15r~. Geometrical and mathematical models are established for analyzing the influences of the setting errors of the roll workpiece and the displacement sensor with respect to the axis of the spindle, including the eccentric error of the roll workpiece, the offset error of the sensor axis and the zero point error of the sensor output. Measurement experiments are carded out on a roll workpiece on which periodic microstructures are a period of 133 i~m along the circumferential direction. Experimental results demonstrate the feasibility of the self-compensation method. The proposed method can be used to detect and compensate the setting errors without using any additional accurate artifact. 相似文献
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Hydrostatic spindles are increasingly used in precision machine tools. Thermal error is the key factor affecting the machining accuracy of the spindle, and research has focused on spindle thermal errors through examination of the influence of the temperature distribution, thermal deformation and spindle mode. However, seldom has any research investigated the thermal effects of the associated Couette flow. To study the heat transfer mechanism in spindle systems, the criterion of the heat transfer direction according to the temperature distribution of the Couette flow at different temperatures is deduced. The method is able to deal accurately with the significant phenomena occurring at every place where thermal energy flowed in such a spindle system. The variation of the motion error induced by thermal effects on a machine work-table during machining is predicated by establishing the thermo-mechanical error model of the hydrostatic spindle for a high precision machine tool. The flow state and thermal behavior of a hydrostatic spindle is analyzed with the evaluated heat power and the coefficients of the convective heat transfer over outer surface of the spindle are calculated, and the thermal influence on the oil film stiffness is evaluated. Thermal drift of the spindle nose is measured with an inductance micrometer, the thermal deformation data 1.35 μm after running for 4 h is consistent with the value predicted by the finite element analysis's simulated result 1.28 μm, and this demonstrates that the simulation method is feasible. The thermal effects on the processing accuracy from the flow characteristics of the fluid inside the spindle are analyzed for the first time. 相似文献
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Spindle thermal drift measurement using the laser ball bar 总被引:1,自引:0,他引:1
Thermally induced errors are major contributors to the overall accuracy of machine tools. An important component of thermally induced errors is the error associated with spindle thermal drifts. In this paper, a novel method is developed to measure spindle thermal drifts in machine tools using a laser ball bar (LBB) as the calibration instrument. The method is implemented on a two-axis CNC turning center. The LBB is used to measure the coordinates of the spindle center and the direction cosines of the spindle axis at various thermal states. The axial, radial, and tilt thermal drifts of the spindle are then computed from the changes in these coordinates. The new method is verified by comparing the spindle drifts measured with the LBB to those measured by capacitance gauges. The results obtained by the new method show good agreement with the capacitance gauge technique. The primary advantage of the new method is the ability to measure the spatial coordinates of the spindle center and direction cosines of the spindle axis with the same instrument used for measurement of the geometric errors of the machine axes. 相似文献