Combined effect of active coating and MAP to prolong the shelf life of minimally processed kiwifruit (Actinidia deliciosa cv. Hayward)

In this work different strategies aimed to prolong the shelf life of minimally processed kiwifruits are presented. First, the effectiveness of several treatments in delaying the quality loss of the investigated produce packaged under passive MAP was addressed; afterward, the treatments that have shown the best performances were used to assess the effectiveness of active MAP in prolonging the packaged produce shelf life. Different treatments such as coating with sodium alginate in combination with dipping into an hydro-alcoholic solution (Coat-dipp-EtOH), dipping into an hydro-alcoholic solution (Dipp-EtOH) and coating with sodium alginate containing grape fruit seed extract solution (Coat-GFSE) were investigated. The untreated samples were used as control. Headspace gas concentrations, pH, mass loss, sensory quality and viable cell load of main spoilage microorganisms were monitored in both the experimental steps. Results suggested that the best performances under passive MAP were recorded with the coating treatments, justifying the choice of this treatment in the second step. In fact, the coatings were more effective in delaying dehydration and slowing down respiratory activity of minimally processed kiwifruits both in passive and active MAP. The combination of active compounds with alginate-based coating delayed the microbial growth whereas the sole dipping treatment was inefficient. In particular, a viability loss of the mesophilic and psychrotrophic bacteria of about 2 log cycle for the coated samples with respect to control and dipped samples was found. However, as the microbial load was always found below the threshold value imposed by law, the sensorial acceptability limit of the packaged fresh-cut produce coincided with its shelf life. Alginate-based coating reduced respiratory activity, as well as sensory decay, increasing the sensorial acceptability limit of the samples packaged under passive MAP up to 12 days with respect to the control (8 days). For the samples packaged under active MAP, the coating treatments reduced the excessive dehydration of the produce due to the MAP conditions. In fact, when the active MAP was used alone a very short shelf life of the uncoated samples occurred (2.7 days). Whereas, the combined use of active MAP and coating treatments prolonged the produce shelf life up to 13 days.     

Effects of passive and active modified atmosphere packaging conditions on ready-to-eat table grape

The effects of passive and active modified atmosphere packaging conditions (MAP) on quality of packaged table grape were investigated. To this aim, three films made up of oriented polypropylene and characterized by a different thickness (20, 40 and 80 μm, respectively) were used to package the grape in air (passive MAP) and under three different initial headspace gas compositions (active MAP). As controls, grape samples were also stored without packaging. During a prolonged storage period at refrigerated temperature (5 °C) the headspace gas concentrations, the mass loss, the microbiological stability and the sensory acceptability were monitored. Results obtained highlight that all selected packaging films significantly prevent product decay, thus promoting a substantial shelf life prolongation, if compared to the unpackaged product. In particular, the best results were recorded with the thickest polymeric matrix sealed in air, that assured a shelf life more than 70 days. The active MAPs were not found significant for a shelf life prolongation, due to the fast equilibrium of gas reached in the bags and due to a more pronounced product dehydration.     

Fresh-cut broccoli florets shelf-life as affected by packaging film mass transport properties

In this work, the influence of packaging film mass transport properties on the quality loss of fresh-cut broccoli florets is addressed. The work was divided into two subsequent experimental steps; first, the selection of potential packaging films was carried out by monitoring the headspace gas concentrations in package of broccoli. Then, the mass transport properties of some previous selected films were assessed on product shelf-life. To this aim, unpackaged fresh-cut broccoli and intact broccoli wrapped in polyvinyl chloride were used as controls. Headspace gas concentration, mass loss, sensorial quality and spoilage microbial growth were monitored. The micro-perforated films were the most effective in reducing mass loss, wilting and maintaining sensory quality for a longer period. In particular, the micro-perforated film that had the lowest OTR value showed the best performance in prolonging of the product shelf-life if compared to either control samples and fresh-cut broccoli packaged in the non-perforated film. The results highlighted that an approximately 50% shelf-life increase of fresh-cut florets broccoli compared to whole broccoli, and of about 30% respect to the unpackaged fresh-cut produce was obtained.     

Using A New Measure To Define Shelf Life Of Fresh Whitefish

An acceptor set size measure was successfully employed to examine shelf life trade-offs when fresh lake whitefish fillets (Coregonus clupeaformis) were dipped in 0.0, 2.5 or 5.0% (w/v) potassium sorbate, packaged in low, intermediate, or higher barrier bags, placed in 100% CO₂ modified atmosphere packaging system and held under refrigeration at less than 3°C. When sorbate was varied, shifts in acceptor size indicated that fillets dipped in 5.0% sorbate had the longest shelf life, exceeding 14 days. No significant difference was found when film permeability was varied. For all barrier films, shelf life exceeded 15 days although the low barrier bag had smaller acceptor sizes.     

Shelf life extension of durum semolina‐based fresh pasta

In this work, the combined effects of chitosan, modified atmosphere packaging (MAP) and packaging barrier properties on shelf life of fresh pasta is presented. In particular, all pasta samples were packaged under active and passive MAP in two different polymeric films with high and low barrier properties. In order to assess the influence of the variables described beforehand on the shelf life of pasta, the sensorial and microbiological quality has been monitored during storage. Results confirmed the antimicrobial properties of chitosan. Moreover, the findings recorded in this study suggest that the shelf life of fresh pasta is limited by the sensorial characteristics. Statistically significant differences between the shelf life of pasta packaged in low barrier and high barrier films were found. The best result was obtained for samples packaged in high barrier film, due to the ability of the packaging to maintain the gas headspace conditions during the storage.     

Control of Microbial Spoilage on Fresh Poultry using a Combination Potassium Sorbate/Carbon Dioxide Packaging System

The effects of potassium sorbate combined with vacuum or carbon dioxide modified atmosphere packaging on natural poultry spoilage flora were examined. Fresh chicken thighs were dipped into either 2.5% potassium sorbate solution or distilled water, adjusted to pH 6.0 and packaged on trays in Nylon/Plexar/Surlyn bags. Atmospheres of either air, vacuum or 100% C0₂ were created in the packages which were then stored at 10 ± 1°C for 10 days. Changes in aerobic plate counts, lactic acid bacteria and pseudomonads were monitored. The combination of CO₂ packaging and sorbate treatment provided the most effective inhibitory system against the poultry spoilage organisms, especially Pseudomonas species, without creating a selective environment for the growth of lactic acid bacteria and premature souring of the product. The shelf life of the sorbate/CO₂ samples was extended 3 days over the control/air samples at 10°C.     

Effect of modified atmosphere and active packaging on the shelf-life of fresh bluefin tuna fillets

The aim of this work was to study the influence of the combined use of MAP and antioxidant-based active packaging on the shelf-life of fresh bluefin tuna fillets stored at 3 °C. Active packaging films were produced by embedding α-tocopherol into an unstabilized low density polyethylene (LDPE) matrix at three concentrations (0.1%, 0.5%, 1%). α-Tocopherol release kinetics, in vitro antioxidant activity, oxygen permeability and crystallinity degree were determined to characterize the film. Preliminary shelf-life tests were performed to select critical quality indices, the best gas composition and the best α-tocopherol concentrations in the active film. Then, the effectiveness of the chosen active packaging film in combination with MAP was assessed by monitoring critical quality indices of fresh bluefin tuna fillet during storage at 3 °C for 18 days. Obtained results showed that (i) 100% N₂ atmosphere has a protective effect on haemoglobin and lipid oxidation processes monitored, (ii) active film is able to reduce fat oxidation, (iii) the combined effect of MAP and active packaging can be considered a valuable tool to increase the shelf-life of raw fish products.     

Influence of different packaging systems on fresh-cut zucchini (Cucurbita pepo)

In this work different packaging strategies aimed to prolong the shelf life of minimally processed zucchini are presented. In particular, two different cultivars (Sofia and Diamante) were tested. The sliced zucchini were packaged in oriented polypropylene-based (OPP) bag and into a bio-polymeric film (COEX) under passive and active MAP. The investigated produce was stored at 5 °C for approximately 9 days. Headspace gas concentrations, pH, mass loss, sensory quality and viable cell load of main spoilage microorganisms were monitored for the entire observation period. In order to determine the respiration activity, O₂ and CO₂ concentrations were monitored not only in OPP and COEX packages but also in the headspace of an aluminum-based package. Results suggested that for Diamante cultivar OPP film under active and passive MAP showed slightly better performances in prolonging the shelf life, compared to COEX film; instead, for Sofia cultivar better results were obtained with OPP film only under active MAP conditions.Industrial relevanceThis paper suggests an effective packaging solution to delay the quality decay kinetic of two cultivars of fresh-cut zucchini. Due to changes in consumer attitudes, the proposed mild strategies to prolong the shelf life of ready-to-cook products could really gain widespread acceptance by industry of the minimally processed food sector. Due to great attention to the environmental pollution a biodegradable packaging system was also studied and compared to the common polypropylene-based film, even though the characteristics of this specific produce could not suggest the substitution with traditionally used plastic materials with eco-friendly polymers.     

Shelf life of ready to use peeled shrimps as affected by thymol essential oil and modified atmosphere packaging

In this work the influence of different packaging strategies on the shelf life of ready to use peeled shrimps was investigated. First, the effectiveness of the coating (Coat) and the active coating loaded with different concentrations of thymol (Coat-500, Coat-1000, and Coat-1500) on the quality loss of the investigated food product packaged in air was addressed; afterwards, the thymol concentration that had shown the best performance was used in combination with MAP (5% O₂; 95% CO₂). Microbial cell load of main spoilage microorganisms, pH and sensorial quality were monitored during the refrigerated storage. Results of the first step suggested that the sole coating did not affect the microbial growth. A slight antimicrobial effect was obtained when the coating was loaded with thymol and a concentration dependence was also observed. Moreover, the active coating was effective in minimizing the sensory quality loss of the investigated product, it was particularly true at the lowest thymol concentration. In the second step, the thymol concentration (1000 ppm) that showed the strike balance between microbial and sensorial quality was chosen in combination with MAP. As expected, MAP significantly affected the growth of the mesophilic bacteria. In particular, a cell load reduction of about 2 log cycle for the samples under MAP respect to that in air was obtained. Moreover, the MAP packaging inhibited the growth of the Pseudomonas spp. and hydrogen sulphide-producing bacteria. The MAP alone was not able to improve the shelf life of the uncoated samples. In fact, no significant difference between the control samples packaged in air and MAP was observed. Whilst, the use of coating under MAP condition prolonged the shelf life of about 6 days with respect to the same samples packaged in air. Moreover, when the MAP was used in combination with thymol, a further shelf life prolongation with respect to the samples packaged in air was observed. In particular, a shelf life of about 14 days for the active coating under MAP compared to the same samples in air (5 days) was obtained.     

Changes in post-harvest phytochemical qualities of broccoli florets during ambient and refrigerated storage

The effect of ambient and refrigerated storage temperature on post-harvest phytochemical qualities of broccoli florets was investigated during storage. Fresh broccoli florets were packed in polypropylene (PP) micro-perforated film bags and stored, under open ambient storage conditions (15 ± 1 °C, 55 ± 2% RH), and laboratory refrigerated storage (4 ± 0.5 °C, 50 ± 2% RH) for a total period of 144 h. Quality of broccoli florets was evaluated in terms of physiological weight loss (PLW), ascorbic acid content, chlorophyll content, β-carotene and total antioxidant activity. Samples packed in PP micro-perforated film showed significantly (P < 0.05) lower losses of PLW, ascorbic acid, chlorophyll, β-carotene and total antioxidant activity (5.51%, 4.53%, 18.9%, 4.04% and 16.4%, respectively), during storage for up to 144 h under refrigerated conditions. For better phytochemical retention, the broccoli florets should be packed in PP micro-perforated film bags and stored under refrigerated conditions.     

Evaluation of antimicrobial and physical properties of edible film based on carboxymethyl cellulose containing potassium sorbate on some mycotoxigenic Aspergillus species in fresh pistachios

Active packaging is a relatively novel concept of packaging that changes the conditions of the packaged food to extend its shelf-life and improve its safety. In this study, antimicrobial effects of carboxymethyl cellulose based-edible film containing potassium sorbate as an antimicrobial agent were studied against Aspergillus flavus (PTCC-5004), Aspergillus parasiticus (PTCC-5286) and A. parasiticus (PTCC-5018) by using agar diffusion assay. Results showed suitable inhibition effects against A. parasiticus (PTCC-5286) and A. flavus (PTCC-5004) in comparison with A. parasiticus (PTCC-5018). Pistachios were coated with this edible antimicrobial film containing three concentrations of sorbate (1, 0.5 and 0.25 g/100 mL film solution); all concentrations showed no growth of molds. Tensile strength values of films with potassium sorbate, decreased when compared to control, and film’s flexibility, was 28.82 percent for 3 g/100 mL sorbate, while higher concentration of sorbate, decreased the flexibility. The water vapor permeability values (WVP) of films were determined to be 1.18 (g mm/m² day kPa) for films plasticized with glycerol, without sorbate while WVP values for the films containing 1 and 2 g/100 mL sorbate increased to 3.77 and 15.5 (g mm/m² day kPa), respectively. The observed glass transition temperature (T_G) depression for these polymer blends was related to the plasticizer content (water, polyethylene, and glycerol), especially water.     

Modeling of potassium sorbate diffusion through chitosan films

The mechanism of potassium sorbate (K-sorbate) release from chitosan films was studied as a function of immersion time in aqueous solution. Fick's law was applied to calculate the diffusion coefficient and the power law defining the type of diffusion mechanism. The novelty in this study is the compound diffusion mechanisms comparison through chitosan film (CF) and chitosan emulsion film. Initially, the lipid was selected to obtain the emulsion films. The evaluation was based on the water vapor permeability (WVP). The lower WVP (32.45% less than chitosan film) was found using 0.5 g/100 g of palmitic acid for 2.0 g/100 g of chitosan. Then, active chitosan films (ACF) were obtained incorporating K-sorbate on CF at 0.1 and 0.5 g/100 g of K-sorbate. Also, active palmitic acid-chitosan films (APEF) were obtained, incorporating 0.1 g/100 g of K-sorbate. The mechanisms of K-sorbate diffusion through ACF and APEF were mainly non-Fickian. However, the K-sorbate diffusion coefficient did not reduced in lipid presence.     

Different packaging strategies for fresh-cut 'barattiere' melon cultivar (cucumis melo L.)

Optimising packaging for minimally processed 'Barattiere' melon cultivar ( Cucumis melo L.) is addressed in this work. Melon slices were dipped in water solution containing ascorbic acid (1%) and calcium chloride (0.2%). Dipped and untreated fresh-cut produce was packaged in four different polymeric materials (two biodegradable films, a commercially available multilayer film (MLF) and polypropylene), before storing at 5 °C. During storage, headspace gas composition, microbial quality, pH and mass loss were monitored for a period of 2 weeks. Results suggest that film characteristics strongly influenced gas concentrations in the headspace, microbial growth and weight. Among the tested packaging materials, the MLF seemed to delay significantly the detrimental phenomena involved in quality acceptance, even if clearly anaerobic atmospheres were recorded. The biodegradable films, combined with a dipping pre-treatment, could represent a good compromise between film performance and environmental impact.     

Effects of Vacuum Packaging and Potassium Sorbate on Yield, Yeast and Mold Growth, and Quality of Dry-Cured Hams

Two trials were conducted. In the first trial hams were cured by a standard process and aged 1 month at 24°C. Group I hams were not packaged or treated. Group II hams were vacuum packaged and Group III hams were dipped in a 2.5% potassium sorbate solution and also vacuum packaged. All hams were examined after 1 month and the treated group was dipped in a 5% sorbate solution, vacuum packaged and aged an additional 2 months. Vacuum packaging practically eliminated further weight loss while potassium sorbate reduced but did not eliminate mold growth. In the second trial hams were again cured by a standard process and aged at 24°C until they were officially country hams (18% weight loss). Group I hams were not treated whereas group II hams were dipped in a 10% potassium sorbate solution. All were vacuum packaged. After aging one month they were unpacked, weighed, and examined for molds. No significant weight loss had occurred but mold counts were lower in the dipped group. The dipping procedure was reversed so that group I hams were treated and group II hams were not treated. All hams were again vacuum packaged and held a second month. No additional weight loss was noted. Mold growth, though not eliminated, was minimal, and visual and aroma scores for the cut hams were similar and highly acceptable. Tenderness, flavor, saltiness, and overall satisfaction scores for cooked slices were similar and highly acceptable. In general, mold growth can be greatly reduced by the use of potassium sorbate and weight loss can be controlled by vacuum packaging.     

Microbial and sensory changes during refrigerated storage of desalted cod (Gadus morhua) preserved by combined methods

Water blanching and the use of additives (potassium sorbate and citric acid) combined with different types of packaging (air, vacuum "VP" and modified atmosphere packaging "MAP": 60% CO(2), 30% N(2) and 10% O(2)), were studied as new methods of preservation of chilled desalted cod. Microbial counts and total volatile basic nitrogen (TVB-N) analyses were carried out during a period of 42 days on all samples stored at 4 degrees C. No Aeromonas or sulphite-reducing Clostridium were isolated from any of the analysed samples. The lowest microbial counts of mesophilic, psychrotrophic, Pseudomonas, moulds and yeasts, were found in samples with additives in all kinds of packaging. These samples in VP or MAP maintained an excellent microbial quality throughout the 42 days of storage, with mesophilic and psychrotrophic counts always below 4 log CFU/g. Counts of the four microorganisms above-mentioned in blanched samples packaged with air, exceeded 5 log CFU/g on days 21-28, so it became necessary to use VP or MAP to maintain these microorganisms at an acceptable level for the entire storage period. TVB-N contents were low in samples with additives, regardless of the kind of packaging, as well as in blanched samples packaged in VP and MAP, never reaching 25 mg/100 g. Since there were no significant differences either in microbial growth or in TVB-N between samples in VP and MAP, a sensory analysis was performed only in desalted cod submitted to the two treatments (blanching and additives) combined with VP, both in raw and cooked samples. The results of this analysis showed that the addition of potassium sorbate and citric acid did not alter the typical organoleptic features of desalted cod. The sensory characteristics of both blanched samples and those with additives in VP showed no change during the period of the study.     

Combined effect of active coating and modified atmosphere packaging on prolonging the shelf life of low-moisture Mozzarella cheese

In this work, the effect of active coating on the shelf life of low-moisture Mozzarella cheese packaged in air and modified atmosphere (MAP) was studied. The active coating was based on sodium alginate (2%, wt/vol) and potassium sorbate (1%, wt/vol). The MAP was made up of 75% CO₂ and 25% N₂ (MAP1), 25% CO₂ and 75% N₂ (MAP2), or 50% CO₂ and 50% N₂ (MAP3). The product quality decay was assessed by monitoring microbiological and sensory changes during storage at 4, 8, and 14°C. Results showed that the combination of active coating and MAP was able to improve the preservation of low-moisture Mozzarella cheese. Specifically, the shelf life increased up to 160 d for samples stored at 4°C, and 40 and 11 d for those at 8 and 14°C, respectively. A faster quality decay for untreated samples packaged in air was observed. In particular, the Pseudomonas spp. growth and the appearance of molds were responsible for product unacceptability. The combination of active coating and MAP represents a strategic solution to prolong the shelf life of low-moisture Mozzarella cheese and to ensure the safety of the product under thermal abuse conditions.     

A comparative study on the effect of packaging material and storage environment on shelf life of fresh bell-pepper

The effect of packaging materials [low density polyethylene (LDPE), polypropylene (PP)] and storage environment [modified atmospheric packaging (MAP)] on shelf life enhancement of bell pepper in terms of quality attributes such as physiological weight loss, ascorbic acid, texture, surface colour and subjective quality analysis have been studied at ambient and refrigerated condition. Different packaging techniques used for the experiment were MAP with LDPE, MAP with PP, MAP in perforated LDPE films, MAP in perforated PP films, shrink packaging with bi-axially oriented PP (BOPP) film and vacuum packaging with PP film. The in-pack bell pepper created a suitable headspace environment with low O₂ and high CO₂ concentrations, which resulted in a better retention of freshness of the vegetables and its marketability. Shrink packaging with BOPP film could not yield better result under ambient storage because of high water vapor transmission rate of the film and consequently loss of turgidity of the vegetables. Among different packaging techniques and storage conditions, MAP with PP film in refrigerated condition was found to be the best followed by vacuum pack with PP film in refrigerated condition and could be used to store for 20 days for bell pepper with maintenance of texture, colour, ascorbic acid and marketability. It is also inferred that under ambient conditions, bell pepper could be stored for 4 days using ventilated LDPE and PP as MAP storage. Further studies are needed to evaluate the sensory aspects, as well as to microbiological evaluation to characterize the fresh bell pepper during storage.     

Keeping quality and safety of minimally fresh processed melon

Fresh-cut Amarillo melon was stored under passive modified atmosphere packaging (MAP) for 14 days at 5 °C. Three commercial films were tested: microperforated polypropylene (MPP), bioriented PP (BPP), and oriented PP (OPP). As a control, a macroperforated PP film was used. The effect of a citric acid dip treatment (0.52 mM) on the quality of the melon pieces packaged in OPP film was also evaluated. A similar final gas composition (4 kPa O2 plus 12–13 kPa CO2) within packages was achieved by using the three tested films. This atmosphere was effective for maintaining sensorial quality and microbial safety and for avoiding weight loss and translucency. When citric acid dip was applied, a reduction of microbial counts, a low discoloration, an increase of lightness, and a general improvement of visual appearance were found. However, after 14 days of storage, neither MAP treatments nor citric acid dip were enough to avoid softening of at least 23%, although the highest value (32%) was found in control pieces. Taking into account safety, quality attributes and consumer acceptance, shelf life of fresh processed melon stored under the studied MAP conditions could be stabilised for 10 days.     

Postharvest Quality of Fresh-Cut Carrots Packaged in Plastic Films Containing Silver Nanoparticles

Active food packaging containing antimicrobial additive goes beyond traditional functions of packaging, once it can extend food shelf life maintaining its quality, safety and reducing postharvest losses by controlling food spoilage. Among several antimicrobial additives employed in polymeric films for packaging, metallic nanoparticles outstand due to its facility for synthesis, low-cost of production, and intense antimicrobial properties. In this work, extruded plain films of low-density polyethylene (LDPE) containing silver nanoparticles (AgNPs) embedded in SiO₂ and TiO₂ carriers (namely MS and MT, respectively) were produced and used as active packaging for maintaining the physicochemical and microbiological quality of carrots (Daucus Carota L. cv. Brasília). The neat (LDPE) and composite films containing MS and MT were characterized by scanning electron microscopy and permeability to oxygen and used for packaging fresh-cut sliced carrots stored at 10 °C for 10 days. After the storage time, the physicochemical properties of carrots were characterized, while the antimicrobial properties of films and AgNP migration were investigated. Our results revealed that both MT and MS packages showed antimicrobial activity even for films containing low concentration of AgNP. In addition, AgNP antimicrobial activity demonstrated to be carrier-dependent, once MT-LDPE showed improved performance compared to MS-LDPE. Regarding the physicochemical properties of packaged carrot, lower soluble solids and weight loss and higher levels of ascorbic acid were observed for carrots packaged with MT-LDPE films (compared to MS-LDPE), leading to a better postharvest quality conservation. Such differences observed in physicochemical properties of carrots are related to the distinct antimicrobial and film permeability properties for each composite film. In addition, under the conditions employed in this study, AgNP migration from the packages to fresh-cut carrot was not observed, which is highly desirable for food packaging safety, indicating the potential of such active packages for food preservation application.     

Shelf life of fresh-cut Cime di rapa (Brassica rapa L.) as affected by packaging

In this work, the effectiveness of different packaging in prolonging the shelf life of fresh-cut Cime di rapa (Brassica rapa L.) was addressed. Two subsequent experimental trials were run to investigate first the ability of different packaging materials (an oriented polypropylene, a blend of biodegradable polyesters and a nylon/polyethylene multilayer) in delaying the quality loss and then to assess the efficacy of modified atmosphere packaging (MAP). Two different combinations of gas were investigated, oxygen 10%, carbon dioxide 2% and nitrogen 88%, noted as MAP1 and oxygen 8%, carbon dioxide 2% and nitrogen 90%, noted as MAP2. Headspace gas concentration, weight loss, spoilage microbial growth, pH and sensorial quality were monitored in both sets of experiments. The results demonstrated that the best performances under ordinary atmosphere were recorded with the oriented polypropylene-based film, justifying the choice of this polymeric material in the second set-up. The tested MAPs exerted somewhat different results on product quality: the samples packaged under MAP1 recorded a shelf life of 14 days limited by visible moulds, whereas, fresh-cut leaves sealed under MAP2 highlighted a shelf life less than 9 days, due to a high proliferation of total mesophilic bacteria.