Numerical study of heat transfer of hydrogen combustion in noble gases atmosphere in compression ignition engine

The high energy content of hydrogen and zero carbon emission from hydrogen combustion is very important for compression ignition engine development. Hydrogen requires a very high auto-ignition temperature, which encourages replacing nitrogen with noble gases with higher specific heat ratio during compression process. In noble gases-hydrogen combustion, higher combustion temperature potentially leading to a higher heat loss. This paper aims to investigate the effect of hydrogen combustion in various noble gases on heat distribution and heat transfer on the cylinder wall. Converge CFD software was used to simulate a Yanmar NF19SK direct injection compression ignition engine. The local heat flux was measured at different locations of cylinder wall and piston head. The heat transfer of hydrogen combustion in various noble gases at different intake temperatures was studied using the numerical approach. As a result, hydrogen combustion in light noble gases such as helium produces faster combustion progress and higher heat temperature. The hydrogen combustion that experienced detonation, which happened in neon at 340 K and argon at 380 K, recorded a very high local heat flux at the cylinder head and piston due to the rapid combustion, which should be avoided in the engine operation. At a higher intake temperature, the rate of heat transfer on the cylinder wall is increased. In conclusion, helium was found as the best working gas for controlling combustion and heat transfer. Overall, the heat transfer data gained in this paper can be used to construct the future engine hydrogen in noble gases.     

Optimization of a dual free piston Stirling engine

This work relates the theoretical study of the dynamic behavior of a dual free-piston Stirling engine (DFPSE) coupled with an asynchronous linear alternator. This machine integrates one piston and two displacers placed in a symmetrical way compared to the piston to improve the stability of the machine. The paper presents an analytical study of the dynamic balance equations of a DFPSE. This model takes into account the non-linear dissipative effects of the fluid and the electromagnetic forces. The dynamic balance equations of the machine are solved by means of linearized pressure in the time domain especially. The objective is to evaluate the thermo-mechanical conditions for stable operation of the engine. The developed model may be used to simulate the dynamic behaviour of a built engine. The DFPSE produces a mechanical power of 1 kW and it has a design operating point of 1.4 MPa corresponding to the frequency about 22 Hz. Helium is the working fluid. This machine is designed to be used as a micro combined heat and power (μCHP) system for combined generation of electricity and heat.     

Analysis and design consideration of mean temperature differential Stirling engine for solar application

This article presents a technical innovation, study of solar power system based on the Stirling dish (SD) technology and design considerations to be taken in designing of a mean temperature differential Stirling engine for solar application. The target power source will be solar dish/Stirling with average concentration ratio, which will supply a constant source temperature of 320 °C. Hence, the system design is based on a temperature difference of 300 °C, assuming that the sink is kept at 20 °C. During the preliminary design stage, the critical parameters of the engine design are determined according to the dynamic model with losses energy and pressure drop in heat exchangers was used during the design optimisation stage in order to establish a complete analytical model for the engine. The heat exchangers are designed to be of high effectiveness and low pressure-drop. Upon optimisation, for given value of difference temperature, operating frequency and dead volume there is a definite optimal value of swept volume at which the power is a maximum. The optimal swept volume of 75 cm³ for operating frequency 75 Hz with the power is 250 W and the dead volume is of 370 cm³.     

Effect of heat exchanger material and fouling on thermoelectric exhaust heat recovery

Thermoelectric devices are being investigated as a means of improving fuel economy for diesel and gasoline vehicles through the conversion of wasted fuel energy, in the form of heat, to useable electricity. By capturing a small portion of the energy that is available with thermoelectric devices can reduce engine loads thus decreasing pollutant emissions, fuel consumption, and CO₂ to further reduce green house gas emissions. This study is conducted in an effort to better understand and improve the performance of thermoelectric heat recovery systems for automotive use. For this purpose an experimental investigation of thermoelectrics in contact with clean and fouled heat exchangers of different materials is performed. The thermoelectric devices are tested on a bench-scale thermoelectric heat recovery apparatus that simulates automotive exhaust. It is observed that for higher exhaust gas flowrates, thermoelectric power output increases from 2 to 3.8 W while overall system efficiency decreases from 0.95% to 0.6%. Degradation of the effectiveness of the EGR-type heat exchangers over a period of driving is also simulated by exposing the heat exchangers to diesel engine exhaust under thermophoretic conditions to form a deposit layer. For the fouled EGR-type heat exchangers, power output and system efficiency is observed to be 5-10% lower for all conditions tested.     

Heat recovery system to power an onboard NH3-H2O absorption refrigeration plant in trawler chiller fishing vessels

This paper is concerned with the design, modelling and parametric analysis of a gas-to-thermal fluid heat recovery system from engine exhausts in a trawler chiller fishing vessel to power an NH₃-H₂O absorption refrigeration plant for onboard cooling production. Synthetic oil was used as heat transfer fluid and recirculated. The major components of the system are fluid-to-solution and gas-to-fluid heat exchangers. Both heat exchangers and the complete system have been modelled. Models are implemented in several computer programs. These models have been used to study the influence of geometric design parameters and thermal operating conditions on heat exchangers and system thermal performance. The analysis of the results allowed us to find the optimum thermal operating conditions that minimise total heat transfer area. Optimal design based on real data was performed and the operating function of exhaust gases by-pass control was obtained and is presented.     

Thermodynamic analysis of thermal efficiency and power of Minto engine

Minto engine is a kind of liquid piston heat engine that operates on a small temperature gradient. But there is no power formula for it yet. And its thermal efficiency is low and formula sometimes is misused. In this paper, deriving the power formula and simplifying the thermal efficiency formula of Minto engine based on energy distribution analysis will be discussed. To improve the original Minto engine, a new design of improved Minto engine is proposed and thermal efficiency formula and power formula are also given. A computer program was developed to analyze thermal efficiency and power of original and improved Minto engines operating between low and high-temperature heat sources. The simulation results show that thermal efficiency of improved Minto engine can reach over 7% between 293.15 K and 353.15 K which is much higher than that of original one; the temperature difference between upper and lower containers is lower than half of that between low and high temperature of heat sources when the original Minto engines output the maximum power; on the contrary, it is higher in the improved Minto engines.     

Performance of a twin power piston low temperature differential Stirling engine powered by a solar simulator

This paper provides an experimental investigation on the performance of a low-temperature differential Stirling engine. In this study, a twin power piston, gamma-configuration, low-temperature differential Stirling engine is tested with non-pressurized air by using a solar simulator as a heat source. The engine testing is performed with four different simulated solar intensities. Variations of engine torque, shaft power and brake thermal efficiency with engine speed and engine performance at various heat inputs are presented. The Beale number, obtained from the testing of the engine, is also investigated. The results indicate that at the maximum simulated solar intensity of 7145 W/m², or heat input of 261.9 J/s, with a heater temperature of 436 K, the engine produces a maximum torque of 0.352 N m at 23.8 rpm, a maximum shaft power of 1.69 W at 52.1 rpm, and a maximum brake thermal efficiency of 0.645% at 52.1 rpm, approximately.     

An experimental investigation of a household size trigeneration

A household size trigeneration based on a small-scale diesel engine generator set is designed and realized in laboratory. Experimental tests are carried out to evaluate the performance and emissions of the original single generation (diesel engine generator); and the performances of the whole trigeneration including the diesel generator within the trigeneration system, the heat exchangers which are used to recover heat from engine exhaust, the absorption refrigerator which is driven by the exhaust heat; and the emissions from the whole trigeneration.Comparisons of the test results of two generations are also performed. The test results show that the total thermal efficiency of trigeneration reaches to 67.3% at the engine full load, comparing to that of the original single generation 22.1% only. Within the range of engine loads tested, the total thermal efficiencies of trigeneration are from 205% to 438% higher than that of the thermal efficiency of single generation.The CO₂ emission per unit (kW h) of useful energy output from trigeneration is 0.401 kg CO₂/kW h at the engine full load, compared to that of 1.22 kg CO₂/kW h from single generation at the same engine load. Within the range of engine loads tested, the reductions of CO₂ emission per unit (kW h) of trigeneration output are from 67.2% to 81.4% compared to those of single generation.The experimental results show that the idea of realizing a household size trigeneration is feasible; the design and the set-up of the trigeneration is successful. The experimental results show that the innovative small-scale trigeneration is able to generate electricity, produce heat and drive a refrigeration system, simultaneously from a single fuel (diesel) input.     

Experimental study of hydrogen storage with reaction heat recovery using metal hydride in a totalized hydrogen energy utilization system

Experimental results for hydrogen storage tanks with metal hydrides used for load leveling of electricity in commercial buildings are described. Variability in electricity demand due to air conditioning of commercial buildings necessitates installation of on-site energy storage. Here, we propose a totalized hydrogen energy utilization system (THEUS) as an on-site energy storage system, present feasibility test results for this system with a metal hydride tank, and discuss the energy efficiency of the system. This system uses a water electrolyzer to store electricity energy via hydrogen at night and uses fuel cells to generate power during the day. The system also utilizes the cold heat of reaction heat during the hydrogen desorption process for air conditioning. The storage tank has a shell-like structure and tube heat exchangers and contains 50 kg of metal hydride. Experimental conditions were specifically designed to regulate the pressure and temperature range. Absorption and desorption of 5,400 NL of hydrogen was successfully attained when the absorption rate was 10 NL/min and desorption rate was 6.9 NL/min. A 24-h cycle experiment emulating hydrogen generation at night and power generation during the day revealed that the system achieved a ratio of recovered thermal energy to the entire reaction heat of the hydrogen storage system of 43.2% without heat loss.     

Performance of low-temperature differential Stirling engines

In this paper, two single-acting, twin power piston and four power pistons, gamma-configuration, low-temperature differential Stirling engine are designed and constructed. The engine performance is tested with air at atmospheric pressure by using a gas burner as a heat source. The engine is tested with various heat inputs. Variations of engine torque, shaft power and brake thermal efficiency at various heat inputs with engine speed and engine performance are presented. The Beale number obtained from testing of the engines is also investigated. The results indicate that, for twin power piston engine, at a maximum actual heat input of 2355 J/s with a heater temperature of 589 K, the engine produces a maximum torque of 1.222 N m at 67.7 rpm, a maximum shaft power of 11.8 W at 133 rpm, and a maximum brake thermal efficiency of 0.494% at 133 rpm, approximately. For the four power pistons engine, the results indicate that at the maximum actual heat input of 4041 J/s with the heater temperature of 771 K, the engine produces a maximum torque of 10.55 N m at 28.5 rpm, a maximum shaft power of 32.7 W at 42.1 rpm, and a maximum brake thermal efficiency of 0.809% at 42.1 rpm, approximately.     

Optimization of Output Power and Thermal Efficiency of Solar‐Dish Stirling Engine Using Finite Time Thermodynamic Analysis

This paper presents an investigation on finite time thermodynamic (FTT) evaluation of a solar‐dish Stirling heat engine. FTTs has been applied to determine the output power and the corresponding thermal efficiency, exergetic efficiency, and the rate of entropy generation of a solar Stirling system with a finite rate of heat transfer, regenerative heat loss, conductive thermal bridging loss, and finite regeneration process time. Further imperfect performance of the dish collector and convective/radiative heat transfer mechanisms in the hot end as well as the convective heat transfer in the heat sink of the engine are considered in the developed model. The output power of the engine is maximized while the highest temperature of the engine is considered as a design parameter. In addition, thermal efficiency, exergetic efficiency, and the rate of entropy generation corresponding to the optimum value of the output power is evaluated. Results imply that the optimized absorber temperature is some where between 850 K and 1000 K. Sensitivity of results against variations of the system parameters are studied in detail. The present analysis provides a good theoretical guidance for the designing of dish collectors and operating the Stirling heat engine system.     

Performance optimization of a solar driven heat engine with finite-rate heat transfer

An optimal performance analysis for an equivalent Carnot-like cycle heat engine of a parabolic-trough direct-steam-generation solar driven Rankine cycle power plant at maximum power and maximum power density conditions is performed. Simultaneous radiation-convection and only radiation heat transfer mechanisms from solar concentrating collector, which is the high temperature thermal reservoir, are considered separately. Heat rejection to the low temperature thermal reservoir is assumed to be convection dominated. Irreversibilities are taken into account through the finite-rate heat transfer between the fixed temperature thermal reservoirs and the internally reversible heat engine. Comparisons proved that the performance of a solar driven Carnot-like heat engine at maximum power density conditions, which receives thermal energy by either radiation-convection or only radiation heat transfer mechanism and rejects its unavailable portion to surroundings by convective heat transfer through heat exchangers, has the characteristics of (1) a solar driven Carnot heat engine at maximum power conditions, having radiation heat transfer at high and convective heat transfer at low temperature heat exchangers respectively, as the allocation parameter takes small values, and of (2) a Carnot heat engine at maximum power density conditions, having convective heat transfer at both heat exchangers, as the allocation parameter takes large values. Comprehensive discussions on the effect of heat transfer mechanisms are provided.     

An investigation of a household size trigeneration running with hydrogen

This study examined the performance and emission characteristics of a household size trigeneration based on a diesel engine generator fuelled with hydrogen comparing to that of single generation, cogeneration using ECLIPSE simulation software. In single generation simulation, the engine genset is used to produce electricity only and the heat from the engine is rejected to the atmosphere. In cogeneration and trigeneration, in addition to the electricity generated from the genset, the waste heat rejected from the hot exhaust gases and engine cooling system, is captured for domestic hot water supply using heat exchangers and hot water tank; and a part of the waste heat is used to drive absorption cooling in trigeneration. Comparisons have been made for the simulated results of these three modes of operation for hydrogen and diesel. The results prove that hydrogen is a potential energy vector in the future which is a key to meeting upcoming stringent greenhouse gases emissions. The study show that hydrogen has very good prospects to achieve a better or equal performance to conventional diesel fuel in terms of energetic performance, and a near zero carbon emission, depending on the life cycle analysis of the way the hydrogen is produced. The results also show enormous potential fuel savings and massive reductions in greenhouse gas emissions per unit of useful energy outputs with cogeneration and trigeneration compared with that of single generation.     

Optimization of low temperature solar thermal electric generation with Organic Rankine Cycle in different areas

The presented low temperature solar thermal electric generation system mainly consists of compound parabolic concentrators (CPC) and the Organic Rankine Cycle (ORC) working with HCFC-123. A novel design is proposed to reduce heat transfer irreversibility between conduction oil and HCFC-123 in the heat exchangers while maintaining the stability of electricity output. Mathematical formulations are developed to study the heat transfer and energy conversion processes and the numerical simulation is carried out based on distributed parameters. Annual performances of the proposed system in different areas of Canberra, Singapore, Bombay, Lhasa, Sacramento and Berlin are simulated. The influences of the collector tilt angle adjustment, the connection between the heat exchangers and the CPC collectors, and the ORC evaporation temperature on the system performance are investigated. The results indicate that the three factors have a major impact on the annual electricity output and should be the key points of optimization. And the optimized system shows that: (1) The annual received direct irradiance can be significantly increased by two or three times optimal adjustments even when the CPC concentration ratio is smaller than 3.0. (2) Compared with the traditional single-stage collectors, two-stage collectors connected with the heat exchangers by two thermal oil cycles can improve the collector efficiency by 8.1–20.9% in the simultaneous processes of heat collection and power generation. (3) On the use of the market available collectors the optimal ORC evaporation temperatures in most of the simulated areas are around 120 °C.     

Optimisation of operating parameters on the performance characteristics of a free piston engine linear generator fuelled by CNG–H2 blends using the response surface methodology (RSM)

The free piston engine linear generator (FPELG) is a simple engine structure with few components, making it a promising power generation system. However, because the engine works without a crankshaft, the handling of the piston motion control (PMC) is the main challenge influencing the stability and performance of FPELGs. In this article, the optimal operating parameters of FPELG for maximising engine performance and reducing exhaust gas emissions were studied. Moreover, the influence of adding hydrogen (H₂) to compressed natural gas (CNG) fuel on FPELG performance was investigated. The influence of operating parameters on in-cylinder pressure was also analysed. The single-piston FPELG fuelled by CNG blended with H₂ was used to run the experiments. The response surface methodology (RSM), including the central composite design (CCD), was used. Then, adequacy models were developed and verified by ANOVA. Three independent factors on seven responses were utilised for optimisation. Results showed that the optimal operating conditions of lambda, ignition velocity, and injection position were 0.96, 0.53 m/s, and ?14.9 mm, respectively. The best-predicted values were as follows: indicated mean effective pressure (IMEP) of 7.6 bar, in-cylinder pressure of 27.87 bar, combustion efficiency of 39.64%, CO of 9531.41 ppm, CO₂ of 2.4%, HC of 551.75 ppm, and NO_X of 113.737 ppm. Furthermore, results showed that the experimental data could be fitted well with the predicted quadratic model.     

Study on heating performances of steam generator for solid oxide fuel cell using waste heat from solid particles

This paper reports the heating performances of steam generator for solid oxide fuel cell using waste heat from solid particles. The model of trapezoid-fin-tube heat exchanger was set up by using FLUENT 14.0. The model has been used to investigate the effects of fin tip width (2 mm–4 mm) and fin height (34 mm–46 mm). The fin surface temperature, the particle temperature, the fin total heat flux, the heat recovery efficiency and the heat transfer coefficient were studied. The heating performance of steam generator is improved when the trapezoid-fins are placed on heat transfer tubes, which is conducive to increase the power generation efficiency of solid oxide fuel cell. When the fin height increases from 34 mm to 46 mm, the average temperature of calcined petroleum coke decrease from 414 K to 376 K, the maximum temperature decrease from 498 K to 442 K, the average heat transfer coefficient of internal and external heat exchanger increase 12.4% and 12.7% respectively, the heat recovery efficiency increases 4.3%. When the fin tip width increases from 2 mm to 3 mm, the average temperature reduce 6.7 K and the maximum temperature decrease 7.3 K, the average heat transfer coefficient of internal and external heat exchanger increase 3.8% and 3.7% respectively, the heat recovery efficiency increases 0.88%.     

Exergy transfer effectiveness on heat exchanger for finite pressure drop

In this paper, exergy transfer effectiveness is defined to describe the performance of heat exchangers operating above/below the surrounding temperature with/without finite pressure drop. It is discussed systemically that the effects of heat transfer units number, the ratio of the heat capacity of cold fluids to that of hot fluids and flow patterns on exergy transfer effectiveness of heat exchangers. Furthermore, the results of exergy transfer effectiveness with a finite pressure drop are compared with those without pressure drop when different objective media, such as ideal gas and incompressible liquid, etc. are applied. The detailed comparisons of the exergy transfer effectiveness with heat transfer effectiveness are also performed for the parallel flow, counter flow and cross flow heat exchangers operating above/below the surrounding temperature.     

Heat transfer and entropy analysis of three different types of heat exchangers operated with nanofluids

The development of nanotechnology has witnessed an emergence of new generation of heat transfer fluids known as nanofluids. Nanofluids are used as coolants which provide excellent thermal performance in shell and tube heat exchangers. However, the viscosity of these fluids increases with the addition of nanoparticles. Furthermore, the performance of these heat exchangers is influenced by the arrangement of baffles. Thus, in this paper, the study focuses on the heat transfer and entropy analysis of segmental, 25° and 50 helical baffles shell and tube heat exchangers. Heat transfer rate of the 25 helical baffles heat exchanger found to be the highest among the three heat exchangers studied in this research. Study indicates that shell and tube heat exchanger with 50° helical baffles exhibits lowest entropy generation among three different heat exchangers.     

Integration of a free-piston Stirling engine and a moving grate incinerator

The feasibility of recovering the waste heat from a small-scale incinerator (designed by Industrial Technology Research Institute) and generating electric power by a linear free-piston Stirling engine is investigated in this study. A heat-transfer model is used to simulate the integration system of the Stirling engine and the incinerator. In this model, the external irreversibility is modeled by the finite temperature difference and by the actual heat transfer area, while the internal irreversibility is considered by an internal heat leakage. At a fixed source temperature and a fixed sink temperature, the optimal engine performance can be obtained by the method of Lagrange multipliers.From the energy and mass balances for the interesting incinerator with the feeding rate at 16 t/d, there is enough otherwise wasted energy for powering the Stirling engine and generate more than 50 kW of electricity.