Receiver behavior in direct steam generation with parabolic troughs

The receiver behavior of parabolic troughs in direct steam generation (DSG) has been studied under different experimental conditions. When cool water was fed into steel receiver pipes (Ø = 2.54 cm), the pipes deflected. This bend advanced like a wave from the inlet to the outlet end, having a deflection of about 6.5 cm at the center of each section (2.90 m long) in the parabolic trough module (14.5 m long and 2.5 m aperture). This phenomenon was due to a temperature difference of about 50°C in the circumferential direction. When the steel receiver pipe was changed to a copper receiver, the circumferential temperature difference was practically eliminated and no appreciable bending of the pipe was observed, hence DSG was obtained without these problems.     

Numerical study of heat transfer enhancement by unilateral longitudinal vortex generators inside parabolic trough solar receivers

This study presents numerical computation results on turbulent flow and coupled heat transfer enhancement in a novel parabolic trough solar absorber tube, the unilateral milt-longitudinal vortexes enhanced parabolic trough solar receiver (UMLVE-PTR), where longitudinal vortex generators (LVGs) are only located on the side of the absorber tube with concentrated solar radiation (CSR). The novel absorber tube and the corresponding parabolic trough receiver with smooth absorber tube (SAT-PTR) are numerical studied by combining the finite volume method (FVM) and the Monte Carlo ray-trace (MCRT) method for comparison and verification from the viewpoint of field synergy principle (FSP). Then the effects of Reynolds number, heat transfer fluid (HTF) inlet temperature, incident solar radiation and LVG geometric parameters were further examined. It was found that the mechanism of heat transfer enhancement of this novel absorber tube can be explained very well by the field synergy principle, and that the proposed novel UMLVE-PTR has good comprehensive heat transfer performance than that of the SAT-PTR within a wide range of major influence factors of diverse working conditions and geometric parameters.     

Performance Characteristics of a Volumetric Solar Receiver: Presence of an Absorber Plate with a Selective Surface

Performance characteristics of a concentrated solar volumetric absorber are examined numerically. The thermal system considered consists of parabolic trough, glass tube, absorbing plate, and slurry containing 7% lauric acid as a phase change material and water as a carrier fluid. To assess the effect of the absorbing plate on performance characteristics, two locations of the absorbing plate on the glass tube surface are incorporated in the analysis. A selective surface is considered at the absorber plate surface for improved absorption of solar radiation and reduced thermal emission due to temperature increase at the surface. Temperature ratio, gain parameter, and pump power loss parameters are introduced to quantify the performance characteristics of the volumetric receiver. The study is extended to include the effect of Reynolds number on the receiver performance characteristics. A heating model incorporating radiation, convection, and conduction is adopted to simulate the thermal process. It is found that the gain parameter of the concentrated solar volumetric receiver improves by 15% when the absorber plate is located at the left face of the glass tube opposing the trough surface. The effect of Reynolds number on gain parameter is found to be inconsiderable.     

Heat transfer analysis of receiver for large aperture parabolic trough solar collector

Parabolic trough solar collector (PTSC) is one of the most proven technologies for large‐scale solar thermal power generation. Currently, the cost of power generation from PTSC is expensive as compared with conventional power generation. The capital/power generation cost can be reduced by increasing aperture sizes of the collector. However, increase in aperture of the collector leads to higher heat flux on the absorber surface and results in higher thermal gradient. Hence, the analysis of heat distribution from the absorber to heat transfer fluid (HTF) and within the absorber is essential to identify the possibilities of failure of the receiver. In this article, extensive heat transfer analysis (HTA) of the receiver is performed for various aperture diameter of a PTSC using commercially available computational fluid dynamics (CFD) software ANSYS Fluent 19.0. The numerical simulations of the receiver are performed to analyze the temperature distribution around the circumference of the absorber tube as well as along the length of tube, the rate of heat transfer from the absorber tube to the HTF, and heat losses from the receiver for various geometric and operating conditions such as collector aperture diameter, mass flow rate, heat loss coefficient (HLC), HTF, and its inlet temperature. It is observed that temperature gradient around the circumference of the absorber and heat losses from the receiver increases with collector aperture. The temperature gradient around the circumference of the absorber tube wall at 2 m length from the inlet are observed as 11, 37, 48, 74, and 129 K, respectively, for 2.5‐, 5‐, 5.77‐, 7.5‐, and 10‐m aperture diameter of PTSC at mass flow rate of 1.25 kg/s and inlet temperature of 300 K for therminol oil as HTF. To minimize the thermal gradient around the absorber circumference, HTFs with better heat transfer characteristics are explored such as molten salt, liquid sodium, and NaK78. Liquid sodium offers a significant reduction in temperature gradient as compared of other HTFs for all the aperture sizes of the collector. It is found that the temperature gradient around the circumference of the absorber tube wall at a length of 2 m is reduced to 4, 8, 10, 13, and 18 K, respectively, for the above‐mentioned mass flow rate with liquid sodium as HTF. The analyses are also performed for different HTF inlet temperature in order to study the behavior of the receiver. Based on the HTA, it is desired to have larger aperture parabolic trough collector to generate higher temperature from the solar field and reduce the capital cost. To achieve higher temperature and better performance of the receiver, HTF with good thermophysical properties may be preferable to minimize the heat losses and thermal gradient around the circumference of the absorber tube.     

A control procedure for the elimination of mal flow rate distribution in evaporating flow in parallel pipes

Solar power plants that are based on an array of parallel parabolic trough solar collectors currently use oil as the heated fluid. Direct steam generation (DSG) has the potential of being a more efficient and less costly process owing to the elimination of oil as an indirect secondary heating medium and the elimination of heat exchanges and extra equipment needed for the transfer of heat from oil to water/steam.Unfortunately the use of DSG may possess problems regarding undesired flow distribution among the parallel pipes as well as possible flow instabilities. In this work we propose a control procedure that can adjust the flow rate in each of the parallel pipes to a desired quality at the pipes exit.     

Three-dimensional numerical study of heat transfer characteristics in the receiver tube of parabolic trough solar collector

The solar energy flux distribution on the outer wall of the inner absorber tube of a parabolic solar collector receiver is calculated successfully by adopting the Monte Carlo Ray-Trace Method (MCRT Method). It is revealed that the non-uniformity of the solar energy flux distribution is very large. Three-dimensional numerical simulation of coupled heat transfer characteristics in the receiver tube is calculated and analyzed by combining the MCRT Method and the FLUENT software, in which the heat transfer fluid and physical model are Syltherm 800 liquid oil and LS2 parabolic solar collector from the testing experiment of Dudley et al., respectively. Temperature-dependent properties of the oil and thermal radiation between the inner absorber tube and the outer glass cover tube are also taken into account. Comparing with test results from three typical testing conditions, the average difference is within 2%. And then the mechanism of the coupled heat transfer in the receiver tube is further studied.     

Numerical investigation of parabolic trough receiver performance with outer vacuum shell

The useful heat gain of a parabolic collector system is directly dependent on the heat loss from the absorber at its operating temperature. Selective coatings with evacuated/non evacuated glass tubes are employed to control radiative and convective heat losses. A concentric glass shell under vacuum is investigated for its thermal performance as this method circumvents the need for direct sealing between the glass envelope and the metal receiver to maintain vacuum and its related technical challenges. The performance is compared against a non evacuated receiver and its influence under different wind velocities; emissivities are calculated by a one dimensional theoretical model and solved by an iterative method.     

An optimized model and test of the China’s first high temperature parabolic trough solar receiver

The vacuum solar receiver is the key component of a parabolic trough solar plant, which plays a prominent role in the gross system efficiency. Recently, China’s first high temperature vacuum receiver, Sanle-3 HCE, has been developed and produced by Southeast University and Sanle Electronic Group. Before being utilized in China’s first parabolic trough solar plant, accurately estimating the thermal properties of this new receiver is important. This paper first establishes and optimizes a 1-D theoretical model at Matlab program to compute the receiver’s major heat loss through glass envelope, and then systematically analyzes the major influence factors of heat loss. With the laboratorial steady state test stand, the heat losses of both good vacuum and non-vacuum Sanle-3 receivers were surveyed. Comparison shows the original 1-D model agrees with the ends covered test while remarkably deviating from end exposed test. For the purpose of identifying the influence of receiver’s end to total heat loss, an additional 3-D model is built by CFD software to further investigate the different heat transfer processes of receiver’s end components. The 3-D end model is verified by heating power and IR temperature distribution images in the test. Combining the optimized 1-D model with the new 3-D end model, the comparison with test data shows a good accordance. At the same time the heat loss curve and emittance curve of this new receiver are given and compared with those of several other existing receivers as references.     

槽式太阳能电站集热管热性能测试

采用硅碳棒加热技术和热平衡法测试了桑普生产的具有自主知识产权的槽式太阳能电站集热管的热性能。在40～300℃温度范围内,共测试8个工况下集热管热性能。实验结果显示,集热管中低温性能与肖特公司的PTR70相差不大,完全满足中低温槽式太阳能电站和其他太阳能中低温利用领域的应用。红外图像结果表明,玻璃-金属封接温度明显高于玻璃外管温度,对集热管进行理论分析时不能忽略此部分漏热量。实验数据的获得为国内太阳能槽式电站的设计、建设提供了实验参数,为集热管漏热测试相关标准的制定提供了基础。     

Experimental and theoretical analysis of annular two-phase flow regimen in direct steam generation for a low-power system

This study aims to quantify and to model the temperature profile around an absorber tube of a parabolic trough concentrator with low fluid flow. This study was specifically developed for the solar power plant of the Engineering Institute, National University of Mexico. This work presents experimental results under saturated conditions and low pressures (1.5–3 bar) using water as the thermal and working fluid for direct steam generation (DSG). The control variable was feed flow. Solar irradiance was used as the restriction variable because all experimental tests should be developed under very specific values of this variable (for example, I > 700 W/m²). The objective of this experiment was to study the thermal behavior of a temperature gradient around the absorber tube under steady-state conditions and with low flow. Additionally, a theoretical analysis was carried out by means of the homogeneous heat conduction equation in the cylindrical coordinate system using only two dimensions (r, ). The finite-difference numerical method was used with the purpose of proposing a solution and obtaining a temperature profile. The objective of this theoretical analysis was to complement the experimental tests carried out for direct steam generation (DSG) with annular two-phase flow patterns for low powers in parabolic trough concentrators with carbon steel receivers.     

Numerical study of conduction and radiation heat losses from vacuum annulus in parabolic trough receivers

Parabolic trough receiver is a key component to convert solar energy into thermal energy in the parabolic trough solar system. The heat loss of the receiver has an important influence on the thermal efficiency and the operating cost of the power station. In this paper, conduction and radiation heat losses are analyzed respectively to identify the heat loss mechanism of the receiver. A 2-D heat transfer model is established by using the direct simulation Monte Carlo method for rarefied gas flow and heat transfer within the annulus of the receiver to predict the conduction heat loss caused by residual gases. The numerical results conform to the experimental results, and show the temperature of the glass envelope and heat loss for various conditions in detail. The effects of annulus pressure, gas species, temperature of heat transfer fluid, and annulus size on the conduction and radiation heat losses are systematically analyzed. Besides, the main factors that cause heat loss are analyzed, providing a theoretical basis for guiding the improvement of receiver, as well as the operation and maintenance strategy to reduce heat loss.     

Study of thermal characteristics of a heating module with parabolic trough concentrator and linear wedge-like photoelectric receiver

New solar modules intended for typical solar collectors containing semiparabolic trough concentrators and receivers that convert solar energy into thermal energy are considered. Mathematical modeling is carried out to develop an algorithm for estimating the structure of a heating module with the assigned energy parameters according to the laws of geometrical optics, as well as heat and mass transfer. When using such modules, which are based on a parabolic concentrator and a receiver with a system of coolant flow, cogeneration plants can be designed to produce electricity and heat. The mockups developed using this procedure are studied on the corresponding facilities and are tested under in-situ conditions. A solar module with an asymmetric parabolic trough concentrator and a linear wedge-like photoelectric receiver of concentrated radiation with a system of coolant flow provides the maximum power of 386 W at a temperature of 40°C and an efficiency of 60%, and 319 W at 60°C and 49%, respectively. Such modules are proposed for use to design solar collectors with the required performance.     

A qualitative thermo-fluid-dynamic analysis of a CO2 solar pipe receiver

In a parabolic trough of a CSP solar plant the solar rays are concentrated on a pipe positioned in the focus of the parabolic reflectors. A flow of carbon dioxide collects the heat from the heated pipe. The thermal gradient between the heated and not-heated part of the metallic pipe leads to receiver destruction while the high temperature in the enlightened part of the pipe can damage the special coating deposed on it. In this paper an extensive qualitative analysis has been made by mean of Ansys Fluent on a standard solar pipe receiver to improve the, convective, heat distribution around the pipe, in order to prevent its failure. Different methods are presented and discussed. In particular a parametric analysis of a pipe equipped with blades/fins is conducted.     

A detailed nonuniform thermal model of a parabolic trough solar receiver with two halves and two inactive ends

In this paper a detailed one dimensional nonuniform thermal model of a parabolic trough solar collector/receiver is presented. The entire receiver is divided into two linear halves and two inactive ends for the nonuniform solar radiation, heat transfers and fluid dynamics. Different solar radiation and heat transfer modes can be taken into consideration for these four different regions respectively. This enables the study of different design parameters, material properties, operating conditions, fluid flow and heat transfer performance for the corresponding regions or the whole receiver. Then the nonuniform model and the corresponding uniform thermal model are validated with known performance of an existing parabolic trough solar collector/receiver. For applications, the uniform thermal model can be used to quickly compute the integral heat transfer performance of the whole PTC system while the nonuniform thermal model can be used to analyze the local nonuniform solar radiation and heat transfer performance characteristics and nonuniform heat transfer enhancements or optimizations. Later, it could also be effectively used with an intelligent optimization, such as the genetic algorithm or the particle swarm optimization, to quickly evaluate and optimize the characteristics and performance of PTCs under series of nonuniform conditions in detail.     

Practical design considerations for CPC solar collectors

Several practical problems are addressed which arise in the design of solar collectors with compound parabolic concentrators (CPC's). They deal with the selection of a receiver type, the optimum method for introducing a gap between receiver and reflector to minimize optical and thermal losses, and the effect of a glass envelope around the receiver. This paper also deals with the effect of mirror errors and receiver misalignment, and the effect of the temperature difference between fluid and absorber plate. The merits of a CPC as a second stage concentrator are analyzed.     

Experimental Study on Performance Enhancement of Evacuated Tube by Constant Heat Flux Mode

The evacuated tube collector with U shape copper absorber tube is considered for the analysis. The experimental investigation is conducted on parabolic trough collector with U shape tube as absorber tube. The effect of the sudden fluctuations in the solar radiation on the performance of the collector is reduced by means of evacuated tube collector filled with thermic fluids. The analysis is performed with different thermic fluids such as dowtherm, therminol66, glycol water and ethylene glycol, are filled in the annular space between inner glass tube and U shape copper absorber tube. The experimentation is carried out at various mass flow rates from 20 to 100 LPH with the step-up flow rate of 20 LPH. A comparative study is carried out on various parameters such as effect of mass flow rate over instantaneous efficiency, useful heat gain and work input, etc. The characteristic curve of cylindrical parabolic trough collector (PTC) is also discussed. Experimental results show that, ethylene glycol gives better efficiency over mass flow rate and therminol66 gives best power heat ratio. Heat transfer mediums and its properties [specific heat capacity, thermal conductivity and dynamic viscosity] for all specified heat transfer fluids are also discussed. The results obtained with various specified heat transfer fluids filled in the annulus space of evacuated tube are compared with plain evacuated tube. It is observed that there is significant enhancement of overall instantaneous collection efficiency of the parabolic trough collector.     

Analysis of wind flow around a parabolic collector (2) heat transfer from receiver tube

Parabolic collectors of commercial solar thermal power plants are subject to variable convection heat transfer from the receiver tube. In the present study heat transfer from a receiver tube of the parabolic trough collector of the 250 kW solar power plants in Shiraz, Iran, is studied taking into account the effects of variation of collector angel of attack, wind velocity and its distribution with respect to height from the ground.The governing equations for the two-dimensional steady state wind flow include continuity, momentum and energy equations and RNG-based k–ε model for turbulence scheme. Finite volume discretization method is used to solve the governing equations with wall function boundary condition and the SIMPLE approach is employed to iterate for the pressure correction and convergence of the velocity field. The momentum equation contains buoyancy force when the buoyancy effect is high and force convection effect is low.Computation is carried out for various wind velocities and different collector orientations with respect to wind direction. For solution of the energy equation, temperature of the receiver tube is taken as 350 K and ambient temperature is assumed to be 300 K. Various recirculation and temperature fields were observed around the receiver tube for different flow conditions. Effect of collector orientation on the average Nu number for the receiver tube was found negligible when the wind speed is low (Re⩽4.5×10⁵ based on the collector aperture). But when the wind velocity is high (Re>4.5×10⁵), the collector effect on the variation of Nu around the glass cover of the absorber tube is considerable.     

Analysis of an innovative direct steam generation‐based parabolic trough collector plant hybridized with a biomass boiler

Direct steam generation (DSG) is the process by which steam is directly produced in parabolic trough fields and supplied to a power block. This process simplifies parabolic trough plants and improves cost effectiveness by increasing the permissible temperature of the working fluid. Similar to all solar‐based technologies, thermal energy storage is needed to overcome the intermittent nature of solar. In the present work, an innovative DSG‐based parabolic trough collector (PTC) plant hybridized with a biomass boiler is proposed and analyzed in detail. Two additional configurations comprising indirect steam generation PTC plants were also analyzed to compare their energy and exergy performance. To consider a wide range of operation, the share of biomass input to the hybridized system is varied. Energy and exergy analyses of DSG are conducted and compared with an existing indirect steam generation PTC power plants such as Andasol. The analyses are conducted on a 50 MW regenerative reheat Rankine cycle. The results obtained indicate that the proposed DSG‐based PTC plant is able to increase the overall system efficiency by 3% in comparison with indirect steam generation when linked to a biomass boiler that supplies 50% of the energy.     

Experimental performance investigation of modified cavity receiver with fuzzy focal solar dish concentrator

In this paper, thermal performance analysis of 20 m² prototype fuzzy focal solar dish collector is presented. The focal image characteristics of the solar dish are determined to propose the suitable design of absorber/receiver. First, theoretical thermal performance analysis of the fuzzy focal solar parabolic dish concentrator with modified cavity receiver is carried out for different operating conditions. Based on the theoretical performance analysis, the total heat loss (conduction, convection and radiation heat losses) from the modified cavity receiver is estimated. It is observed that the maximum theoretical efficiencies of solar dish collector are found to be as 79.2% for no wind conditions and 78.2% and 77.8% for side-on and head-on winds speed of 5 m/s respectively. Latter, real time analysis of parabolic dish collector with modified cavity receiver is carried out in terms of stagnation test, time constant test and daily performance test. From stagnation test, the overall heat loss coefficient is found to be 356 W/m² K. The time constant test is carried out to determine the influence of sudden change in solar radiation at steady state conditions. The daily performance tests are conducted for different flow rates. It is found that the efficiency of the collector increases with the increase of volume flow rates. The average thermal efficiencies of the parabolic dish collector for the volume flow rate of 100 L/h and 250 L/h are found to be 69% and 74% for the average beam radiation (I_bn) of 532 W/m² and 641 W/m² respectively.