R245fa有机朗肯循环余热发电系统火用分析

以低品位热能驱动的有机朗肯循环发电系统,是实现将低品位热能转变为电能,进而提高热力系统总体热效率,降低污染排放的有效途径之一。本文建立了低品位热能发电系统火用分析模型,对以R245fa为工质的温度低于383.15 K的低品位热能有机朗肯循环余热发电系统进行了火用分析,得到了各环节的能量转换效率并确定了对系统性能影响最大的环节;通过改变蒸发器和冷凝器的压降和传热系数值,分析了主要换热设备的设计和运行性能参数对系统火用效率、热效率和发电量的影响趋势,提出了低品位热能发电系统的优化方向。     

Exergy analysis of an integrated solid oxide fuel cell and organic Rankine cycle for cooling, heating and power production

The study examines a novel system that combined a solid oxide fuel cell (SOFC) and an organic Rankine cycle (ORC) for cooling, heating and power production (trigeneration) through exergy analysis. The system consists of an SOFC, an ORC, a heat exchanger and a single-effect absorption chiller. The system is modeled to produce a net electricity of around 500 kW. The study reveals that there is 3-25% gain on exergy efficiency when trigeneration is used compared with the power cycle only. Also, the study shows that as the current density of the SOFC increases, the exergy efficiencies of power cycle, cooling cogeneration, heating cogeneration and trigeneration decreases. In addition, it was shown that the effect of changing the turbine inlet pressure and ORC pump inlet temperature are insignificant on the exergy efficiencies of the power cycle, cooling cogeneration, heating cogeneration and trigeneration. Also, the study reveals that the significant sources of exergy destruction are the ORC evaporator, air heat exchanger at the SOFC inlet and heating process heat exchanger.     

Performance comparison and parametric optimization of subcritical Organic Rankine Cycle (ORC) and transcritical power cycle system for low-temperature geothermal power generation

Organic Rankine Cycle (ORC) is a promising technology for converting the low-grade energy to electricity. This paper presents an investigation on the parameter optimization and performance comparison of the fluids in subcritical ORC and transcritical power cycle in low-temperature (i.e. 80–100 °C) binary geothermal power system. The optimization procedure was conducted with a simulation program written in Matlab using five indicators: thermal efficiency, exergy efficiency, recovery efficiency, heat exchanger area per unit power output (APR) and the levelized energy cost (LEC). With the given heat source and heat sink conditions, performances of the working fluids were evaluated and compared under their optimized internal operation parameters. The optimum cycle design and the corresponding operation parameters were provided simultaneously. The results indicate that the choice of working fluid varies the objective function and the value of the optimized operation parameters are not all the same for different indicators. R123 in subcritical ORC system yields the highest thermal efficiency and exergy efficiency of 11.1% and 54.1%, respectively. Although the thermal efficiency and exergy efficiency of R125 in transcritical cycle is 46.4% and 20% lower than that of R123 in subcritical ORC, it provides 20.7% larger recovery efficiency. And the LEC value is relatively low. Moreover, 22032L petroleum is saved and 74,019 kg CO₂ is reduced per year when the LEC value is used as the objective function. In conclusion, R125 in transcritical power cycle shows excellent economic and environmental performance and can maximize utilization of the geothermal. It is preferable for the low-temperature geothermal ORC system. R41 also exhibits favorable performance except for its flammability.     

有出口温度限制的热源亚临界有机朗肯循环最佳回热度定量准则的研究

我国的余热资源和可再生能源丰富,但部分余热资源和可再生能源分布比较分散,并存在温度和能量密度均较低的问题。基于传统能源转化技术,利用温度较低的余热资源和能量密度较低的可再生能源进行发电,会降低余热资源和可再生能源的热功转换效率。有机朗肯循环(ORC)系统可以有效利用低温热能进行发电。对于不同温度和形式的热源,采用合适的工质和循环工况,可以提高ORC系统的发电效率。有出口温度限制的热源是一种较为常见的热源形式,在ORC系统中增加回热装置可能会进一步提高热力循环对该类热源的利用效率。因此,文章针对有温度出口限制的热源,建立了亚临界ORC计算分析模型,选取了干流体和等熵流体作为循环工质,以热源回收?效率作为ORC系统的循环性能评价指标,系统地比较了不同回热度条件下ORC系统的循环性能。文章系统地分析了回热流程对ORC系统循环性能的影响规律,并将计算结果进行理论关联,首次建立了依据冷源和热源条件直接选取最佳回热度的定量准则。     

The first and second law analysis on an organic Rankine cycle with ejector

In consideration of the low efficiency of the organic Rankine cycle (ORC) with low-grade heat source (LGHS), an organic Rankine cycle with ejector (EORC) and a double organic Rankine cycle (DORC) based on the ORC is introduced in this paper. The thermodynamic first law and second law analysis and comparison on the ORC, EORC and DORC cycles are conducted on the cycle’s power output, thermal efficiency, exergy loss and exergy efficiency. Water is chosen as the LGHS fluid, and the same temperature and mass flow rate of the water is the standard condition for the comparative analysis on the cycles. The emphasis is on the thermodynamic performance at the maximum net power output of the cycles. The results show the power output is higher in the EORC and DORC compared to the ORC. And the cycle’s exergy efficiency could be ranked from high to low: DORC > EORC > ORC.     

Energetic and exergetic analysis of waste heat recovery from a microturbine using organic Rankine cycles

This article examines the exhaust waste heat recovery potential of a microturbine (MT) using an organic Rankine cycle (ORC). Possible improvements in electric and exergy efficiencies as well as specific emissions by recovering waste heat from the MT exhaust gases are determined. Different dry organic working fluids are considered during the evaluation (R113, R123, R245fa, and R236fa). In general, it has been found that the use of an ORC to recover waste heat from MTs improves the combined electric and exergy efficiencies for all the evaluated fluids, obtaining increases of an average of 27% when the ORC was operated using R113 as the working fluid. It has also been found that higher ORC evaporator effectiveness values correspond to lower pinch point temperature differences and higher exergy efficiencies. Three different MT sizes were evaluated, and the results indicate that the energetic and exergetic performance as well as the reduction of specific emissions of a combined MT‐ORC is better for small MT power outputs than for larger MTs. This article also shows how the electric efficiency can be used to ascertain under which circumstances the use of a combined MT‐ORC will result in better cost, primary energy consumption, or emission reduction when compared with buying electricity directly from electric utilities. Copyright © 2012 John Wiley & Sons, Ltd.     

An examination of exergy destruction in organic Rankine cycles

The exergy topological method is used to present a quantitative estimation of the exergy destroyed in an organic Rankine cycle (ORC) operating on R113. A detailed roadmap of exergy flow is presented using an exergy wheel, and this visual representation clearly depicts the exergy accounting associated with each thermodynamic process. The analysis indicates that the evaporator accounts for maximum exergy destroyed in the ORC and the process responsible for this is the heat transfer across a finite temperature difference. In addition, the results confirm the thermodynamic superiority of the regenerative ORC over the basic ORC since regenerative heating helps offset a significant amount of exergy destroyed in the evaporator, thereby resulting in a thermodynamically more efficient process. Parameters such as thermodynamic influence coefficient and degree of thermodynamic perfection are identified as useful design metrics to assist exergy‐based design of devices. This paper also examines the impact of operating parameters such as evaporator pressure and inlet temperature of the hot gases entering the evaporator on ORC performance. It is shown that exergy destruction decreases with increasing evaporator pressure and decreasing turbine inlet temperatures. Finally, the analysis reveals the potential of the exergy topological methodology as a robust technique to identify the magnitude of irreversibilities associated with real thermodynamic processes in practical thermal systems. Copyright © 2008 John Wiley & Sons, Ltd.     

Exergetic analysis of various types of geothermal power plants

Based on available surveys, it has been shown that Iran has substantial geothermal potential in the north and north-western provinces, where in some places the temperature reaches 240 °C. In order to better exploit these renewable resources, it is necessary to study this area. Thus, the aim of this paper is a comparative study of the different geothermal power plant concepts, based on the exergy analysis for high-temperature geothermal resources. The considered cycles for this study are a binary geothermal power plant using a simple organic Rankine cycle (ORC), a binary geothermal power plant using an ORC with an internal heat exchanger (IHE), a binary cycle with a regenerative ORC, a binary cycle with a regenerative ORC with an IHE, a single-flash geothermal power plant, a double-flash geothermal power plant and a combined flash-binary power plant. With respect to each cycle, a thermodynamic model had to be developed. Model validation was undertaken using available data from the literature. Based on the exergy analysis, a comparative study was done to clarify the best cycle configuration. The performance of each cycle has been discussed in terms of the second-law efficiency, exergy destruction rate, and first-law efficiency. Comparisons between the different geothermal power plant concepts as well as many approaches to define efficiencies have been presented. The maximum first-law efficiency was found to be related to the ORC with an IHE with R123 as the working fluid and was calculated to be 7.65%. In contrast, the first-law efficiency based on the energy input into the ORC revealed that the binary cycle with the regenerative ORC with an IHE and R123 as the working fluid has the highest efficiency (15.35%). Also, the maximum first-law efficiency was shown to be given by the flash-binary with R123 as the working fluid and was calculated to be 11.81%.     

Thermodynamic assessment of modified Organic Rankine Cycle integrated with parabolic trough collector for hydrogen production

Hydrogen is one of the most clean energy carrier and the best alternative for fossil fuels. In this study, thermodynamic analysis of modified Organic Rankine Cycle (ORC) integrated with Parabolic Trough Collector (PTC) for hydrogen production is investigated. The integrated system investigated in this study consists of a parabolic trough collector, a modified ORC, a single effect absorption cooling system and a PEM electrolyzer. By using parabolic trough collector, solar energy is converted heat energy and then produced heat energy is used in modified ORC to produce electricity. Electricity is then used for hydrogen production. The outputs of this integrated system are electricity, cooling and hydrogen. By performing a parametric study, the effects of design parameters of PTC, modified ORC and PEM electrolyzer on hydrogen production is evaluated. According to the analysis results, solar radiation is one of the most important factor affecting system exergy efficiency and hydrogen production rate. As solar radiation increases from 400?W/m² to 1000?W/m², exergy efficiency of the system increases 58%–64% and hydrogen production rate increases from 0.1016?kg/h to 0.1028?kg/h.     

How to select regenerative configurations of CO2 transcritical Rankine cycle based on the temperature matching analysis

CO₂ transcritical Rankine cycle is regarded as a potential technology for internal combustion engines waste heat recovery, and its regenerative configurations present great prospect to increase the power output capacity. This paper proposed different regenerator layout configurations based on the temperature matching analysis, including low temperature regenerative transcritical Rankine cycle (LR-TRC), high temperature regenerative transcritical Rankine cycle (HR-TRC), dual regenerative transcritical Rankine cycle (DR-TRC) and split dual regenerative transcritical Rankine cycle (SR-TRC). Afterward, the thermodynamics, electricity production cost (EPC) and miniaturization performance are implemented. The results show that regenerative configurations have an effect on improving net power output and SR-TRC obtained optimal value of net power output. For the perspective of economic performance, the greatest value is obtained for HR-TRC among four regenerative configurations. As for the miniaturization performance, the total heat transfer area increment of LR-TRC is the lowest. The comparative analysis results offer guidance for selecting optimal regenerative configurations.     

燃气轮机废热利用的新型动力系统热力学分析

基于能量等级回收和梯级利用的原则,构建了一种燃气轮机废热利用的新型动力系统。该系统主要由燃气轮机布雷顿循环(GTC)、再压缩式超临界CO₂布雷顿循环(S-CO₂)、朗肯循环(RC)、有机朗肯循环(ORC)和有机闪蒸循环(OFC)组成。该动力系统不仅克服了单个子循环热量回收范围窄的局限性,而且通过回热的方式实现了能量的梯级利用,进而提高了系统效率。通过Aspen HYSYS软件对构建的动力系统及各子循环分别进行模拟仿真,进一步研究了工况参数对系统的影响。与现有文献中的数据对比表明,该动力系统中各子循环均得到较好的验证。在相同工况条件下,文献中动力系统净功率为48 592.84 kW,热效率和火用效率分别为42.41%和62.02%,而本研究系统净功率为50 040.46 kW,热效率和火用效率分别达到43.673%和73.593%。因此,该新型动力系统具有较好的能源利用效果。     

Analysis of exhaust waste heat recovery from a dual fuel low temperature combustion engine using an Organic Rankine Cycle

This paper examines the exhaust waste heat recovery potential of a high-efficiency, low-emissions dual fuel low temperature combustion engine using an Organic Rankine Cycle (ORC). Potential improvements in fuel conversion efficiency (FCE) and specific emissions (NO_x and CO₂) with hot exhaust gas recirculation (EGR) and ORC turbocompounding were quantified over a range of injection timings and engine loads. With hot EGR and ORC turbocompounding, FCE improved by an average of 7 percentage points for all injection timings and loads while NO_x and CO₂ emissions recorded an 18 percent (average) decrease. From pinch-point analysis of the ORC evaporator, ORC heat exchanger effectiveness (?), percent EGR, and exhaust manifold pressure were identified as important design parameters. Higher pinch point temperature differences (PPTD) uniformly yielded greater exergy destruction in the ORC evaporator, irrespective of engine operating conditions. Increasing percent EGR yielded higher FCEs and stable engine operation but also increased exergy destruction in the ORC evaporator. It was observed that hot EGR can prevent water condensation in the ORC evaporator, thereby reducing corrosion potential in the exhaust piping. Higher ? values yielded lower PPTD and higher exergy efficiencies while lower ? values decreased post-evaporator exhaust temperatures below water condensation temperatures and reduced exergy efficiencies.     

余热利用有机物朗肯循环最佳热回收效率分析

首先通过分析余热回收动力循环的不可逆损失,得到循环的理想效率。其次,通过分析发现热回收效率随蒸发压力变化存在最佳值,并且最佳热回收效率与最小熵增率是等价的。然后,通过研究两种简化的余热利用动力模型,应用有限时间热力学的相关方法,指出最大热回收效率产生的原因。再次,研究了余热变化时系统最佳工况的变化。结果发现最佳蒸发压力随余热流量、入口温度增加而显著增加,而与余热组分关系不大。最后,研究了工质对系统最佳工况的影响,发现较高临界温度的工质,最佳蒸发压力较低。     

Performance analysis of organic Rankine cycle based on location of heat transfer pinch point in evaporator

The location of heat transfer pinch point in evaporator is the base of determining operating parameters of organic Rankine cycle (ORC). The physical mathematical model seeking the location of pinch point is established, by which, the temperature variations both of heat source and working fluid with UA can be obtained. Taking heat source with inlet temperature of 160 °C as example, the matching potentials between heat source and working fluid are revealed for subcritical and supercritical cycles with the determined temperature difference of pinch point. Thermal efficiency, exergy efficiency, work output per unit area and maximum work outputs are compared and analyzed based on the locations of heat transfer pinch point either. The results indicate that supercritical ORC has a better performance in thermal efficiency, exergy efficiency and work output while outlet temperature of heat source is low. Otherwise, subcritical performs better. Small heat transfer coefficient results in low value of work output per unit area for supercritical ORC. Introduction of IHX may reduce the optimal evaporating pressure, which has a great influence on heat source outlet temperature and superheat degree. The analysis may benefit the selection of operating parameters and control strategy of ORC.     

Exergy analysis of micro-organic Rankine power cycles for a small scale solar driven reverse osmosis desalination system

Exergy analysis of micro-organic Rankine heat engines is performed to identify the most suitable engine for driving a small scale reverse osmosis desalination system. Three modified engines derived from simple Rankine engine using regeneration (incorporation of regenerator or feedliquid heaters) are analyzed through a novel approach, called exergy-topological method based on the combination of exergy flow graphs, exergy loss graphs, and thermoeconomic graphs. For the investigations, three working fluids are considered: R134a, R245fa and R600. The incorporated devices produce different results with different fluids. Exergy destruction throughout the systems operating with R134a was quantified and illustrated using exergy diagrams. The sites with greater exergy destruction include turbine, evaporator and feedliquid heaters. The most critical components include evaporator, turbine and mixing units. A regenerative heat exchanger has positive effects only when the engine operates with dry fluids; feedliquid heaters improve the degree of thermodynamic perfection of the system but lead to loss in exergetic efficiency. Although, different modifications produce better energy conversion and less exergy destroyed, the improvements are not significant enough and subsequent modifications of the simple Rankine engine cannot be considered as economically profitable for heat source temperature below 100 °C. As illustration, a regenerator increases the system’s energy efficiency by 7%, the degree of thermodynamic perfection by 3.5% while the exergetic efficiency is unchanged in comparison with the simple Rankine cycle, with R600 as working fluid. The impacts of heat source temperature and pinch point temperature difference on engine’s performance are also examined. Finally, results demonstrate that energy analysis combined with the mathematical graph theory is a powerful tool in performance assessments of Rankine based power systems and permits meaningful comparison of different regenerative effects based on their contribution to systems improvements.     

A new integrated renewable energy system for clean electricity and hydrogen fuel production

In this paper, a new renewable energy-based cogeneration system for hydrogen and electricity production is developed. Three different methods for hydrogen production are integrated with Rankine cycle for electricity production using solar energy as an energy source. In addition, a simple Rankine cycle is utilized for producing electricity. This integrated system consists of solar steam reforming cycle using molten salt as a heat carrier, solar steam reforming cycle using a volumetric receiver reactor, and electrolysis of water combined with the Rankine cycle. These cycles are simulated numerically using the Engineering Equation Solver (EES) based on the thermodynamic analyses. The overall energetic and exergetic efficiencies of the proposed system are determined, and the exergy destruction and entropy generation rates of all subcomponents are evaluated. A comprehensive parametric study for evaluating various critical parameters on the overall performance of the system is performed. The study results show that both energetic and exergetic efficiencies of the system reach 28.9% and 31.1%, respectively. The highest exergy destruction rates are found for the steam reforming furnace and the volumetric receiver reforming reactor (each with about 20%). Furthermore, the highest entropy generation rates are obtained for the steam reforming furnace and the volumetric receiver reforming reactor, with values of 174.1 kW/K and 169.3 kW/K, respectively. Additional parametric studies are undertaken to investigate how operating conditions affect the overall system performance. The results report that 60.25% and 56.14% appear to be the highest exergy and energy efficiencies at the best operating conditions.     

Exergy modeling of a new solar driven trigeneration system

In this paper, exergy modeling is used to assess the exergetic performance of a novel trigeneration system using parabolic trough solar collectors (PTSC) and an organic Rankine cycle (ORC). Four cases are considered: electrical-power, cooling-cogeneration, heating-cogeneration, and trigeneration. In this trigeneration system a single-effect absorption chiller is utilized to provide the necessary cooling energy and a heat exchanger is utilized to provide the necessary heating energy. The trigeneration system considered is examined using three modes of operation. They are: solar mode during the low-solar radiation time of the day, solar and storage mode during the high-solar radiation time of the day, and storage mode during night time. The storage mode is operated through the heat collected in a thermal storage tank during the solar and storage mode. The exergy efficiencies and exergy destruction rates are examined under the variation of the ORC evaporator pinch point temperature, ORC pump inlet temperature, and turbine inlet pressure. This study reveals that the maximum electrical-exergy efficiency for the solar mode is 7%, for the solar and storage mode is 3.5%, and for the storage mode is 3%. Alternatively, when trigeneration is used, the exergy efficiency increases noticeably. The maximum trigeneration-exergy efficiency for the solar mode is 20%, for solar and storage mode is 8%, and for the storage mode is 7%. Moreover, this study shows that the main sources of exergy destruction rate are the solar collectors and ORC evaporators. Therefore, careful selection and design of these two components are essential to reduce the exergy destructed by them and, thus, increase the exergy efficiencies of the system.     

Exergy analyses and parametric optimizations for different cogeneration power plants in cement industry

The cement production is an energy intensive industry with energy typically accounting for 50–60% of the production costs. In order to recover waste heat from the preheater exhaust and clinker cooler exhaust gases in cement plant, single flash steam cycle, dual-pressure steam cycle, organic Rankine cycle (ORC) and the Kalina cycle are used for cogeneration in cement plant. The exergy analysis for each cogeneration system is examined, and a parameter optimization for each cogeneration system is achieved by means of genetic algorithm (GA) to reach the maximum exergy efficiency. The optimum performances for different cogeneration systems are compared under the same condition. The results show that the exergy losses in turbine, condenser, and heat recovery vapor generator are relatively large, and reducing the exergy losses of these components could improve the performance of the cogeneration system. Compared with other systems, the Kalina cycle could achieve the best performance in cement plant.     

Performance analyses and improvement guidelines for organic Rankine cycles using R600a/R601a mixtures driven by heat sources of 100°C to 200°C

R600a/R601a mixtures are promising to be widely used in organic Rankine cycle (ORC) systems and also can promote the popularization of ORC technology. While, most of existing studies on ORC systems using R600a/R601a mixtures are based on certain heat source temperatures (generally below 150°C) and saturated vapor at the evaporator outlet. Variations in the optimal mixture composition and superheat degree of R600a/R601a mixtures with increasing heat source temperature remain indeterminate thus far, especially for heat sources above 150°C. Suitable approaches to further improve the system thermodynamic performance are also unclear. This study carried out a systematized analysis for subcritical ORC systems using R600a/R601a mixtures driven by heat sources of 100°C to 200°C, based on the first and second law analysis methods. Guidelines for selections of optimal mixture composition and cycle parameters were provided. Characteristics of exergy loss distribution were revealed to point out the crucial process to further improve the system thermodynamic performance. Results show that the effects of critical parameters on the selections of optimal mixture composition and evaporation pressure become remarkable for heat sources above approximately 160°C. A minimum superheat degree is optimal for heat sources below 170°C, whereas the optimal superheat degree may increase with increasing heat source temperature and R600a mass fraction for heat sources above 170°C. Moreover, reducing the exergy losses in the heat absorption process, turbine, and condenser is vital to further increase the heat‐work conversion efficiency for heat sources of approximately 100°C to 160°C, 170°C to 190°C, and 200°C, respectively.     

660 MW燃煤发电机组的碳捕集系统余热利用和集成系统性能评估

碳捕集与封存（CCS）技术能有效捕获燃煤电厂排放的CO₂但再生能耗大且效率低。为提高燃煤电厂能源利用效率,提出集成有机朗肯循环（ORC）与CCS的太阳能-燃煤发电系统,利用热力学、火用和经济性分析模型对集成系统进行参数敏感性分析。基于外部燃料火用矩阵模型,分析再沸器所需热量中CO₂压缩过程和太阳能集热器的热量占比及集成ORC系统对外部燃料火用贡献度的影响。研究表明：当热源比θ=0.4时的集成系统热经济性能最优且具有较合理的不可逆性;集成ORC系统后锅炉燃煤火用、一、二次再热燃煤火用对系统产品的贡献度均有所提高;随着θ增加,锅炉燃煤火用和一、二次再热燃煤火用对碳捕集系统产品的贡献度逐渐降低;压缩余热火用和太阳能火用的贡献度逐渐增加。