Off-grid hybrid renewable energy system with hydrogen storage for South African rural community health clinic

Most inhabitants of rural communities in Africa lack access to clean and reliable electricity. This has deprived the rural dwellers access to modern healthcare delivery. In this paper, an off-grid renewable energy system consisting of solar PV and wind turbine with hydrogen storage scheme has been explored to meet the electrical energy demands of a health clinic. The health clinic proposed is a group II with 10 beds located in a typical village in South Africa. First, the wind and solar energy resources of the village were analysed. Thereafter, the microgrid architecture that would meet the energy demand of the clinic (18.67 kWh/day) was determined. Some of the key results reveal that the average annual wind speed at 60 m anemometer height and solar irradiation of the village are 7.9 m/s and 4.779 kWh/m²/day, respectively. The required architecture for the clinic composes of 40 kW solar PV system, 3 numbers of 10 kW wind turbines, 8.6 kW fuel cell, 25 kW electrolyser and 40 kg hydrogen tank capacity. The capital cost of the microgrid was found to be $177,600 with a net present cost of $206,323. The levelised cost of energy of the system was determined to be 2.34 $/kWh. The project has a breakeven grid extension distance of 8.81 km. Since this distance is less than the nearest grid extension distance of 21.35 km, it is established that the proposed renewable energy microgrid with a hydrogen storage system is a viable option for the rural community health clinic.     

Off-grid solar-hydrogen generation by passive electrolysis

A novel embodiment of a polymer electrolyte membrane (PEM) electrolyser is presented as a means for producing hydrogen off-grid by the efficient absorption of the time-varying power output of a solar photovoltaic (PV) panel or array. The balance-of-plant power load was minimised using passive design principles to ensure efficient operation under cloudy, sunset and wintry conditions. Heat generated during the electrolysis process is stored when appropriate to significantly enhance the efficiency of hydrogen production after a period of darkness. A prototype field trial demonstrated the electrolyser's ability to track closely the highly variable output of the PV year-round under a wide range of operating conditions. Hydrogen yields for various geographical locations were estimated to vary from 25 to 65 kg p.a. for a 1.6 kW electrolyser with fixed-tilt PV panels depending on local levels of solar insolation. This could be increased to over 100 kg p.a. by employing a PV panel of greater capacity and a battery for absorbing the peak generation and then discharging it overnight to the electrolyser.     

Parameter study for dimensioning of a PV optimized hydrogen supply plant

Green hydrogen produced from intermittent renewable energy sources is a key component on the way to a carbon neutral planet. In order to achieve the most sustainable, efficient and cost-effective solutions, it is necessary to match the dimensioning of the renewable energy source, the capacity of the hydrogen production and the size of the hydrogen storage to the hydrogen demand of the application.For optimized dimensioning of a PV powered hydrogen production system, fulfilling a specific hydrogen demand, a detailed plant simulation model has been developed. In this study the model was used to conduct a parameter study to optimize a plant that should serve 5 hydrogen fuel cell buses with a daily hydrogen demand of 90 kg overall with photovoltaics (PV) as renewable energy source. Furthermore, the influence of the parameters PV system size, electrolyser capacity and hydrogen storage size on the hydrogen production costs and other key indicators is investigated. The plant primarily uses the PV produced energy but can also use grid energy for production.The results show that the most cost-efficient design primarily depends on the grid electricity price that is available to supplement the PV system if necessary. Higher grid electricity prices make it economically sensible to invest into higher hydrogen production and storage capacity. For a grid electricity price of 200 €/MWh the most cost-efficient design was found to be a plant with a 2000 kWp PV system, an electrolyser with 360 kW capacity and a hydrogen storage of 575 kg.     

Stand-alone PEM water electrolysis system for fail safe operation with a renewable energy source

A complete stand-alone electrolyser system has been constructed as a transportable unit for demonstration of a sustainable energy facility based on hydrogen and a renewable energy source. The stand-alone unit is designed to support a polymer electrolyte membrane (PEM) stack operating at up to ∼4 kW input power with a stack efficiency of about 80% based on HHV of hydrogen. It is self-pressurizing and intended for operation initially at a differential pressure of less than 6 bar across the membrane electrode assembly with the hydrogen generation side being at a higher pressure. With a slightly smaller stack, the system has been operated at an off-site facility where it was directly coupled to a 2.4 kW photovoltaic (PV) solar array. Because of its potential use in remote areas, the balance-of-plant operates entirely on 12 V DC power for all monitoring, control and safety requirements. It utilises a separate high-current supply as the main electrolyser input, typically 30–40 V at 100 A from a renewable source such as solar PV or wind. The system has multiple levels of built-in operator and stack safety redundancy. Control and safety systems monitor all flows, levels and temperatures of significance. All fault conditions are failsafe and are duplicated, triggering latching relays which shut the system down. Process indicators monitor several key variables and allow operating limits to be easily adjusted in response to experience of system performance gained in the field.     

Stand-alone operation of an alkaline water electrolyser fed by wind and photovoltaic systems

Over the last few years, hydrogen technologies have established themselves as key enablers in the medium and long-term development of a new energy model that offers greater sustainability and independence than the present-day one. In this respect, the integration of water electrolysis with renewable energy-based systems can play an important part in the large-scale production of sustainable hydrogen. This paper reports on the complete experimental characterisation of a 1 Nm³ h⁻¹ alkaline water electrolyser located in the Public University of Navarre (UPNa). Specifically, a study was made of the electrical performance, hydrogen production rate, purity of the gases generated and energy efficiency, for a range of operating currents (40–120 A), temperatures (35–65 °C) and pressures (5–25 bar). Additionally, an experimental study was conducted on the electrolyser operation under conditions that are characteristic of a stand-alone wind power and PV-based renewable energy system, installed at the UPNa. The results obtained for the wind power and PV emulations showed that the electrolyser performed correctly, with regard to balance of plant and its principal electrochemical characteristics. Furthermore, the mean energy efficiency of the electrolyser was 77.7% for the wind power emulation, and 78.6% for the PV emulation on a day with stable irradiance, and 78.1% on a day with highly variable irradiance (day with scattered clouds).     

Direct coupling of an electrolyser to a solar PV system for generating hydrogen

Hydrogen as an energy currency, carrier and storage medium may be a key component of the solution to problems of global warming, poor air quality and dwindling reserves of liquid hydrocarbon fuels. Hydrogen is a flexible storage medium and can be generated by the electrolysis of water. It is particularly advantageous if an electrolyser may be simply and efficiently coupled to a source of renewable electrical energy. This paper examines direct coupling of a polymer electrolyte membrane (PEM) electrolyser to a matched solar photovoltaic (PV) source for hydrogen generation and storage. Such direct coupling with minimum interfacing electronics would lead to substantial cost reduction and thereby enhance the economic viability of solar-hydrogen systems. The electrolyser is designed for fail-safe operation with multiple levels of safety and operational redundancy. A control system in the electrolyser unit provides for disconnection when required and for auto-start in the morning and auto shut-down at night, simultaneously addressing the goals of minimum energy loss and maximum safety. The PV system is a 2.4 kW array (20.4 m² total area) comprising 30, 12 V, 80 W, Solarex polycrystalline modules in a series–parallel configuration. The integrated system has been operated for approximately 60 days over a 4-month period from September 2007 to January 2008 with many periods of unattended operation for multiple days, experiencing weather ranging from hot and sunny (above 40 °C) to cool and cloudy. The principle and practicality of direct coupling of a suitably matched PV array and PEM electrolyser have been successfully demonstrated. Details of electrolyser operation coupled to a PV array along with modelling work to match current–voltage characteristics of the electrolyser and PV system are described.     

A mobile off-grid platform powered with photovoltaic/wind/battery/fuel cell hybrid power systems

Cross utilization of photovoltaic/wind/battery/fuel cell hybrid-power-system has been demonstrated to power an off-grid mobile living space. This concept shows that different renewable energy sources can be used simultaneously to power off-grid applications together with battery and hydrogen energy storage options. Photovoltaic (PV) and wind energy are used as primary sources and a fuel cell is used as backup power. A total of 2.7 kW energy production (wind and PV panels) along with 1.2 kW fuel cell power is supported with 17.2 kWh battery and 15 kWh hydrogen storage capacities. Supply/demand scenarios are prepared based on wind and solar data for Istanbul. Primary energy sources supply load and charge batteries. When there is energy excess, it is used to electrolyse water for hydrogen production, which in turn can either be used to power fuel cells or burnt as fuel by the hydrogen cooker. Power-to-gas and gas-to-power schemes are effectively utilized and shown in this study. Power demand by the installed equipment is supplied by batteries if no renewable energy is available. If there is high demand beyond battery capacity, fuel cell supplies energy in parallel. Automatic and manual controllable hydraulic systems are designed and installed to increase the photovoltaic efficiency by vertical axis control, to lift up & down wind turbine and to prevent vibrations on vehicle. Automatic control, data acquisition, monitoring, telemetry hardware and software are established. In order to increase public awareness of renewable energy sources and its applications, system has been demonstrated in various exhibitions, conferences, energy forums, universities, governmental and nongovernmental organizations in Turkey, Austria, United Arab Emirates and Romania.     

Hydrogen production probability distributions for a PV-electrolyser system

In this study, we comprehensively analyze the probability distribution of the hydrogen production for PV assisted PEM electrolyser system. A case study is conducted using the experimental data taken from a recently installed system in Balikesir University, Turkey. A novel computational tool is developed in Matlab-Simulink for analyzing the data. The concept of probability density frequency is successfully applied in the analyses of the wind speed and the solar energy in literature. This study presents a method of applying this knowledge to solar energy assisted hydrogen production. The change in the probability distribution of the hydrogen production with the solar irradiation throughout a year is studied and illustrated. It is found that the maximum amount of hydrogen production occurs at between 600 and 650 W/m² of solar radiation. Annual hydrogen production is determined as 2.97 kg for per m² of PV system. Average hydrogen production efficiency of the studied PEM electrolyser is found to be 60.5% with 0.48 A/cm² of current density. The presented results of this study are expected to be valuable for the researchers working on renewable hydrogen production systems.     

The role of hydrogen in achieving the decarbonization targets for the UK domestic sector

To meet the UK's decarbonization targets the introduction of novel integrated renewable energy generation, storage and demand management systems is required. In this paper the current role of fuel cells in the British domestic sector is discussed using simulation results of a solid oxide fuel cell (SOFC) system in a typical British single dwelling. 17% of carbon dioxide emissions are saved and 69% of the electricity generated by the SOFC system is exported to the grid for this single dwelling according to simulation results. Additionally, the same SOFC system is integrated with photovoltaic technology in a 7 home zero carbon community. The community approach adds a significant benefit given it increases the amount of electricity generated by the SOFC system which is used onsite by 128%, being the price of imported electricity 3 times higher than the export tariff. Then, a combination of short-term and long-term energy storage strategies is suggested by means of a lithium-ion battery and polymer electrolyte membrane (PEM) electrolyser which increased the self-consumption by 118%. According to simulation results, a 6 kW PEM electrolyser with an annual efficiency of 66% only generates 19% of the hydrogen which is consumed by the SOFC system which was used to meet the peak demand using PV generation.     

Simulation of design and operation of hydrogen energy utilization system for a zero emission building

Nearly 40% of the total greenhouse gases (GHGs) are emitted from the energy consumption in buildings in Japan, which should be reduced to address global warming. A hydrogen energy utilization system with renewable energy (RE) was designed by MATLAB/Simulink simulations for realizing a zero emission building (ZEB), comprising a hydrogen-producing electrolyzer, a hydrogen storage tank, fuel cell, and battery for short-term power storage with estimated specifications of 3.0 Nm³/h, 36 Nm³, 4.2 kW, and 10 kW/17 kWh, respectively. We identified a small low-rise building (total floor area: ∼1000 m², demand: ∼5 kW) as the planned ZEB to construct and operate a bench-scale system. A 20-kW photovoltaic (PV) system was selected as the RE source. Two hydrogen production processes (constant power of 10 kW or with excess PV power) were evaluated by simulating 48-h operations on fine and cloudy days, where the former showed higher efficiency. The results with excess power on a fine day agreed well with that of actual operation, validating our simulation models. Further, the constant case was suitable for practical application.     

Optimized method for photovoltaic-water electrolyser direct coupling

Photovoltaics and electrolyser coupling is one of the most promising options for obtaining hydrogen from a renewable energy source. Both are well known technologies and direct coupling is possible; however, due to high variability of the solar radiation, an efficient relative sizing still presents some challenges. In fact, relative sizing is always a key issue when coupling renewable electric sources to water electrolysers. Few previous works addressed the relative sizing and an easy and efficient method is still missing. This work presents a new method for relative sizing between both components based on simple modelling of both polarisation curves. Modelling and simulation is used for extracting a cloud of maximum power points at all the radiation and temperature conditions for a normalised PV generator. Then, the ideal ratio between the size of components is obtained by fitting a normalised polarisation curve for the electrolyser to this cloud of maximum power points. PV generator and PEM electrolyser models are proposed and the method is applied, as example, to two different PEM water electrolysers. The method helps the relative sizing issue for designing solar hydrogen production systems based on water electrolysis, because it is derived from manufacturer parameters and the used of uncomplicated numerical methods.     

Performance of a PV–wind hybrid system for hydrogen production

This paper describes the performance of an integrated PV–wind hydrogen energy production system. The system consists of photovoltaic array, wind turbine, PEM electrolyser, battery bank, hydrogen storage tank, and an automatic control system for battery charging and discharging conditions. The system produced 130–140 ml/min of hydrogen, for an average global solar radiation and wind speed ranging between 200 and 800 W/m² and 2.0 and 5.0 m/s respectively. A mathematical model for each component in the system was developed and compared to the experimental results.     

Renewable energy systems based on hydrogen for remote applications

An integrated renewable energy (RE) system for powering remote communication stations and based on hydrogen is described. The system is based on the production of hydrogen by electrolysis whereby the electricity is generated by a 10 kW wind turbine (WT) and 1 kW photovoltaic (PV) array. When available, the excess power from the RE sources is used to produce and store hydrogen. When not enough energy is produced from the RE sources, the electricity is then regenerated from the stored hydrogen via a 5 kW proton exchange membrane fuel cell system. Overview results on the performances of the WT, PV, and fuel cells system are presented.     

Simulation-based sensitivity analysis of an on-site hydrogen production unit in Hungary

This article examines the additional profit that can be achieved with the integrated operation of an on-site electrolyser, a hydrogen tank, a photovoltaic system, and a wind power plant based on Hungarian data from 2019. The results of the optimisation show that the system economically reduces the volatility of weather-dependent renewable production, so there is a promising demand-side management potential in coordination. We found that the operating profit is highest in April at EUR 19,416, 18,932 in July, and lowest at EUR 17,075 in January. The production curve of photovoltaic capacities is better matched to fuel demand, so increasing the share of solar energy results in lower balancing activity but higher profits. Increasing the size of the hydrogen storage and electrolyser, with constant hydrogen demand and prices, will cause a convergent increase in profits, however above a 10 kg storage capacity or 350 kW electrolyser capacity there is no substantial profit increase. In the case of the economically optimal asset size, there is a slight competition between the electricity market and the hydrogen distribution activity. The choice between the two activities depends on current electricity and hydrogen prices and the cost of unmet hydrogen demand.     

Techno-economic optimisation of hydrogen production by PV - electrolysis: “RenHydrogen” simulation program

The work concerns the optimisation of hydrogen production by electrolysis using renewable energy resources. To achieve this aim, the techno-economic analysis was dedicated to a system composed of PV panels and an electrolyser, including all associated technology such as the chopper circuit¹. The first step was to complete a LabVIEW simulation program which was able to reproduce a photovoltaic (PV) plant connected to the alkaline electrolyser. The virtual instrument was developed on the basis of the models of incident radiation, PV cells and electrolyser. After the indication of PV cell type and number, tilt of all panels, number of strings², latitude and main characteristics of the electrolyser (e.g. nominal power, number of electrolytic cells, working temperature and pressure), the program computes the hydrogen produced, the electrolyser running hours and other data, for a chosen period of the year.Differently tilted photovoltaic panels were considered either directly coupled with the electrolyser or connected via a DC converter between the two systems.The simulation program, called “RenHydrogen”, provides a qualitative calculation of the hydrogen production during the whole year, comparing different technological options and leading to the techno-economic optimisation of the PV-electrolysis system.     

Construction and operation of hydrogen energy utilization system for a zero emission building

A bench-scale stationary hydrogen energy utilization system with renewable energy (RE) that realizes a zero emission building (ZEB) is presented. To facilitate compactness, safety, and mild operation conditions, a polymer electrolyte membrane (PEM) electrolyzer for hydrogen production (5 Nm³/h), PEM fuel cells (FC) for hydrogen use (3.5 kW), and metal hydride (MH) tanks for hydrogen storage (80 Nm³) are incorporated. Each hydrogen apparatus and Li-ion batteries (20 kW/20 kWh) are installed in a 12-ft. container and 20-kW photovoltaic panels provide power. A building energy management system (BEMS) controlled these system components in an integrated manner. The PEM Ely and FC have fast start-up and high efficiency under partial load operations, indicating suitability for daily start-stop operations. An AB-type TiFe-based alloy (520 kg) is used as the MH (not an AB₅-type rare earth alloy that has been commonly used in bench-scale hydrogen store) because, in addition to being low-cost, it is non-hazardous material under Japanese regulations. The results of a 24-h operation experiment verify ZEB attainment. PEM FC and TiFe-based tanks thermal integration results indicate that hydrogen use operation is achievable without external heat sources.     

Hybridization strategies of power-to-gas systems and battery storage using renewable energy

In this paper, the hybrid concept to use renewable electricity to produce hydrogen with an electrolyser in combination with a battery is introduced and analysed. This hybrid system opens the possibility to optimise operation and to increase operation times of the system and thus to improve the techno-economic performance. To analyse the performance, a model has been developed, which designs and operates a single or hybrid power-to-gas system in a cost optimal manner. The underlying method is a mixed integer linear programming (MILP) approach, which minimises total system costs. The cost optimisation modelling is performed by a case study for a hybrid electrolyser/battery system directly coupled with a large PV power plant without grid connection. The results show, that batteries can support electrolyser operation in a reasonable way. This is however associated with higher hydrogen production costs and not competitive compared to the installation of additional electrolyser capacity or curtailment of electricity.     

Solar and wind energy in Poland as power sources for electrolysis process - A review of studies and experimental methodology

The production of hydrogen is still a major challenge, due to the high costs and often also environmental burdens it generates. It is possible to produce hydrogen in emission-free way: e.g. using a process of electrolysis powered by renewable energy. The paper presents the concept of a research, experimental stand for the storage of renewable energy in the form of hydrogen chemical energy with the measurement methodology. The research involves the use of proton exchange membrane electrolysis technology, which is characterized by high efficiency and flexibility of energy extraction for the process of electrolysis from renewable sources. The system consist of PV panel, PEM electrolyzer, battery, programmable logic controller system and optional a wind turbine. Preliminary experimental tests results have shown that the electrolyzer can produce in average 158.1 cc/min of hydrogen with the average efficiency 69.87%.     

Green hydrogen as feedstock: Financial analysis of a photovoltaic-powered electrolysis plant

The weather-dependent electricity generation from Renewable Energy Sources (RES), such as solar and wind power, entails that systems for energy storage are becoming progressively more important. Among the different solutions that are being explored, hydrogen is currently considered as a key technology allowing future long-term and large-scale storage of renewable power.Today, hydrogen is mainly produced from fossil fuels, and steam methane reforming (SMR) is the most common route for producing it from natural gas. None of the conventional methods used is GHG-free. The Power-to-Gas concept, based on water electrolysis using electricity coming from renewable sources is the most environmentally clean approach. Given its multiple uses, hydrogen is sold both as a fuel, which can produce electricity through fuel cells, and as a feedstock in several industrial processes. Just the feedstock could be, in the short term, the main market of RES-based hydrogen.In this paper, we present the results obtained from a techno-economic-financial evaluation of a system to produce green hydrogen to be sold as a feedstock for industries and research centres. A system which includes a 200 kW photovoltaic plant and a 180 kW electrolyser, to be located in Messina (Italy), is proposed as a case study. According to the analyses carried out, and taking into account the current development of technologies, it has been found that investment to realise a small-scale PV-based hydrogen production plant can be remunerative.     

Projecting the future cost of PEM and alkaline water electrolysers; a CAPEX model including electrolyser plant size and technology development

The investment costs of water electrolysis represent one key challenge for the realisation of renewable hydrogen-based energy systems. This work presents a technology cost assessment and outlook towards 2030 for alkaline electrolysers (AEL) and PEM electrolysers (PEMEL) in the MW to GW range taking into consideration the effects of plant size and expected technology developments. Critical selected data was fitted to a modified power law to describe the cost of an electrolyser plant based on the overall capacity and a learning/technology development rate to derive cost estimations for different PEMEL and AEL plant capacities towards 2030. The analysis predicts that the CAPEX gap between AEL and PEMEL technologies will decrease significantly towards 2030 with plant size until 1–10 MW range. Beyond this, only marginal cost reductions can be expected with CAPEX values approaching 320–400 $/kW for large scale (greater than 100 MW) plants by 2030 with subsequent cost reductions possible. Learning rates for electrolysers were estimated at 25–30% for both AEL and PEMEL, which are significantly higher than the learning rates reported in previous literature.