Thermal characteristics in a heat exchanger tube fitted with dual twisted tape elements in tandem

The paper presents a comparative investigation of enhanced heat transfer and pressure loss by insertion of single twisted tape, full-length dual and regularly-spaced dual twisted tapes as swirl generators, in a round tube under axially uniform wall heat flux (UHF) conditions. The investigation encompassed the Reynolds number based on the inlet tube diameter (D) ranging from 4000 to 19,000. The experiments are performed using single twisted tapes and full-length dual twisted tapes with three different twist ratios (y/w = 3.0, 4.0 and 5.0) and also regularly-spaced dual twisted tapes with three different space ratios (s/D = 0.75, 1.5 and 2.25). The effects of major parameters on heat transfer and friction factor are discussed and the results from both single and dual twisted tape inserts are compared with those from the plain tube. The result shows that the heat transfer of the tube with dual twisted tapes is higher than that of the plain tube with/without single twisted tape insert. For both single twisted tape and full-length dual twisted tapes, Nusselt number (Nu) and friction factor (f) tend to increase with decreasing twist ratio (y/w). The average Nusselt number and friction factor in the tube fitted with the full-length dual twisted tapes at y/w = 3.0, 4.0 and 5.0, are respectively 146%, 135% and 128%; and 2.56, 2.17 and 1.95 times of those in the plain tube. For the regularly-spaced dual twisted tapes, the heat transfer rate is decreased with increasing space ratio (s/D). The average Nusselt numbers in the tube fitted with the regularly-spaced dual twisted tapes (s/D) of 0.75, 1.5 and 2.25 are respectively, 140%, 137% and 133% of that in the plain tube. With the similar trend mentioned above, all dual twisted tapes with free spacing yield lower heat transfer enhancement in comparison with the full-length dual twisted tapes (s/D = 0.0).     

Studies on heat transfer and friction factor characteristics of turbulent flow through a micro-finned tube fitted with left–right inserts

Experimental investigation on heat transfer and friction factor characteristics of micro-finned tube fitted with full-length twisted tape and left–right twisted tape inserts of twist ratio 7.44, 8.27 and 11.17 has been presented. The experimental data obtained were compared with those obtained from plain tube published data. The heat transfer coefficient enhancement for left–right twisted inserts is higher than that for full-length twisted tape inserts for a given twist ratio. The empirical correlation for Nusselt number, friction relating Reynolds number and twist ratio was formed for both twisted tape inserts and left–right inserts and found to fit the experimental data within ±3.6% and ±2.5% for Nusselt number and ±7% and ±8.5% friction factor, respectively. Performance evaluation analysis was made and the maximum performance ratio was obtained for left–right twisted tape inserts.     

Heat transfer augmentation in a helical-ribbed tube with double twisted tape inserts

Turbulent convective heat transfer characteristics in a helical-ribbed tube fitted with twin twisted tapes have been investigated experimentally. The experiment was carried out in a double tube heat exchanger using the helical-ribbed tube having a single rib-height to tube-diameter ratio, e/D_H = 0.06 and rib-pitch to diameter ratio, P/D_H = 0.27 as the tested section. The insertion of the double twisted tapes with twist ratio, Y, in the range of 2.17 to 9.39 is to create vortex flows inside the tube. The inserted ribbed tube is arranged in similar directions of the helical swirl of the twisted tape and the helical rib motion of the tube (called co-swirl). Effects of the co-swirl motion of the ribbed tube and the double twisted tapes with various twist ratios on heat transfer and friction characteristics are examined. The results obtained from the ribbed tube and the twin twisted tape insert are compared with those from the smooth tube and the ribbed tube acting alone. The experimental results reveal that the co-swirling inserted tube performs much better than the ribbed/smooth tube alone at a similar operating condition. The co-swirl tube at Y ≈ 8 yields the highest thermal performance at lower Reynolds number (Re). In addition, the correlations of Nusselt number and friction factor as functions of Re, Pr and Y are also proposed.     

Studies on heat transfer and friction factor characteristics of thermosyphon solar water heating system with helical twisted tapes

Experimental investigation of heat transfer, friction factor and thermal performance of thermosyphon solar water heater system fitted with helical twisted tape of various twist ratios has been performed and presented. The helical twisted tape induces swirl flow inside the riser tubes, which increases the heat transfer and pressure drop. The empirical correlations developed for Nusselt number and friction factor with various twist ratios (Y = 3, 4, 5, 6) are fitted with the experimental data with a discrepancy of less than ±4.54% and ±6.13% respectively. The results are compared with a plain tube collector at the same operating conditions. Conclusions made from the results show that heat transfer enhancement in twisted tape collector is higher than the plain tube collector with minimum twist ratio and gradually decreases with increase in twist ratio. The overall thermal performance of twisted tape collector is found to increase with increase in solar intensity.     

Thermal performances of enhanced smooth and spiky twisted tapes for laminar and turbulent tubular flows

This experimental study investigates the heat transfer properties over developing and developed flow regimes, the pressure drop coefficients and the thermal performance factors (TPF) of tubular flows with the continuous and spiky twist tapes enhanced by perforated, jagged and notched winglets. The axial distributions of Nusselt number (Nu) and the mean Fanning friction factors (f) of the tubular flows at Reynolds numbers (Re) ranging from 500 to 40000 are comparatively examined for five different types of twisted tapes with three twist ratios (y) of 1.875, 2.186 and 2.815 for each type of twisted tapes. Through this comparative study, the favorable types of twisted tapes which generate the higher degrees of HTE impacts over the developing and developed flow regimes are respectively identified. These newly devised twist tapes enrich the varieties of passive heat transfer enhancement (HTE) devices, especially for retrofit applications. A set of selective Nu and f results illustrates the thermal characteristics of the enhanced tubular flows by these twisted tapes. The HTE and TPF properties for all the present types of twisted tapes are subsequently compared with those reported for other types of twisted tapes in the literature. Among these comparative groups, the present V-notched spiky twisted tape generally offers the highest HTE impacts with favorable TPF performances. Empirical correlations that evaluate the averaged Nu over the developing and developed flow regimes; as well as and tube-wise averaged f for the enhanced tubular flows fitted with all the present types of twisted tapes are generated.     

Performance assessment in a heat exchanger tube with alternate clockwise and counter-clockwise twisted-tape inserts

The article presents an experimental study of turbulent heat transfer and flow friction characteristics in a circular tube equipped with two types of twisted tapes: (1) typical twisted tapes and (2) alternate clockwise and counterclockwise twisted tapes (C–CC twisted tapes). Nine different C–CC twisted tapes are tested in the current work; they included the tapes with three twist ratios, y/w = 3.0, 4.0 and 5.0, each with three twist angles, θ = 30^o, 60^o and 90^o. The experiments have been performed over a Reynolds number range of 3000–27,000 under uniform heat flux conditions, using water as working fluid. The obtained results reveal that the C–CC twisted-tapes provide higher heat transfer rate, friction factor and heat transfer enhancement index than the typical twisted-tapes at similar operating conditions. The results also show that the heat transfer rate of the C–CC tapes increases with the decrease of twist ratio and the increase of twist angle values. Depending on Reynolds number, twist ratio and twist angle values, the mean Nusselt numbers in the tube fitted with the C–CC twisted tapes are higher than those with the typical ones and the plain tube around 12.8–41.9% and 27.3–90.5%, respectively. The maximum heat transfer enhancement indexes of the C–CC twisted tapes with θ = 90^o for y/w = 3.0, 4.0 and 5.0, are 1.4, 1.34 and 1.3, respectively. In addition, correlations of the Nusselt number and the friction factor for using the C–CC twisted tapes are also determined. Both predicted Nusselt number and friction factor are within ±15% and ±15% deviation compared to the experimental data.     

Compound heat transfer enhancement of a dimpled tube with a twisted tape swirl generator

Friction and compound heat transfer behaviors in a dimpled tube fitted with a twisted tape swirl generator are investigated experimentally using air as working fluid. The effects of the pitch and twist ratio on the average heat transfer coefficient and the pressure loss are determined in a circular tube with the fully developed flow for the Reynolds number in the range of 12,000 to 44,000. The experiments are performed using two dimpled tubes with different pitch ratios of dimpled surfaces (PR = 0.7 and 1.0) and three twisted tapes with three different twist ratios (y/w = 3, 5, and 7). Experiments using plain tube and dimpled tube acting alone are also carried out for comparison. The experimental results reveal that both heat transfer coefficient and friction factor in the dimpled tube fitted with the twisted tape, are higher than those in the dimple tube acting alone and plain tube. It is also found that the heat transfer coefficient and friction factor in the combined devices increase as the pitch ratio (PR) and twist ratio (y/w) decrease. In addition, an empirical correlation based on the experimental results of the present study is sufficiently accurate for prediction the heat transfer (Nu) and friction factor (f) behaviors.     

Heat transfer enhancement in a tube using delta-winglet twisted tape inserts

Heat transfer, flow friction and thermal performance factor characteristics in a tube fitted with delta-winglet twisted tape, using water as working fluid are investigated experimentally. Influences of the oblique delta-winglet twisted tape (O-DWT) and straight delta-winglet twisted tape (S-DWT) arrangements are also described. The experiments are conducted using the tapes with three twist ratios (y/w = 3, 4 and 5) and three depth of wing cut ratios (DR = d/w = 0.11, 0.21 and 0.32) over a Reynolds number range of 3000–27,000 in a uniform wall heat flux tube. The obtained results show that mean Nusselt number and mean friction factor in the tube with the delta-winglet twisted tape increase with decreasing twisted ratio (y/w) and increasing depth of wing cut ratio (DR). It is also observed that the O-DWT is more effective turbulator giving higher heat transfer coefficient than the S-DWT. Over the range considered, Nusselt number, friction factor and thermal performance factor in a tube with the O-DWT are, respectively, 1.04–1.64, 1.09–1.95, and 1.05–1.13 times of those in the tube with typical twisted tape (TT). Empirical correlations for predicting Nusselt number and friction factor have been employed. The predicted data are within ±10% for Nusselt number and ±10% for friction factor.     

Experimental investigation of heat transfer and flow friction in a circular tube fitted with regularly spaced twisted tape elements

Experimental investigation of heat transfer and friction factor characteristics in a double pipe heat exchanger fitted with regularly spaced twisted tape elements, were studied. The inner and outer diameters of the inner tube are 50.6 and 25.8 mm, respectively and cold and hot water were used as working fluids in shell side and tube side. The twisted tapes were made of the stainless steel strip with thickness of 1 mm and the length of 1500 mm. They were inserted in the test tube section in two different cases: (1) full-length typical twisted tape at different twisted ratios (y = 6.0 and 8.0), and (2) twisted tape with various free space ratios (S = 1.0, 2.0, and 3.0). The results, obtained from the tube with twisted tape insert, were compared with those without twisted tape. The results show that the heat transfer coefficient increased with twist ratio (y). Whereas the increase in the free space ratio (S) would improve both the heat transfer coefficient and friction factor. The results from each case were correlated for Nusselt number and friction factor. Subsequently, the predicted Nusselt number and friction factor from the correlations were plotted to compare with the experimental data. It was found that Nusselt number was within ± 15% and ± 10% for friction factor.     

Thermal Characteristics in a Tube With Loose-Fit Perforated Twisted Tapes

Enhanced heat transfer and pressure loss in a tube with loose-fit perforated twisted tapes were experimentally investigated. The effects of the twist ratio and the hole diameter ratio were also described. A constant twisted tape width of 52 mm, which is lower than the tube inside diameter of 56 mm, was used in order to reduce excessive pressure drops associated with full-width twisted tape elements. The tests were conducted using the tapes with three different ratios of pitch length of twisted tape to inner diameter of tube (twist ratios = 2, 2.5, 3) and three different ratios of hole to inner diameter (diameter ratios = 0.0714, 0.107, 0.143) in a range of Reynolds number 4860 to 24,130 under uniform heat flux conditions. The experimental findings revealed that the Nusselt number, friction factor, and thermal performance factor increase with decreasing twist ratio and hole diameter ratio. The maximum value of thermal performance factor of 1.27 was achieved for the case at a twist ratio of 2 and a hole diameter ratio of 0.0714. Eventually, the experimental results of Nusselt number, friction factor and thermal performance factor were correlated, and the deviations determined for Nusselt number, friction factor, and thermal performance factor were within ±7%, ±8%, and ±6%, respectively.     

Experimental studies on heat transfer and thermal performance characteristics of thermosyphon solar water heating system with helical and Left–Right twisted tapes

Experimental investigation of heat transfer, friction factor and thermal performance of thermosyphon solar water heater system fitted with helical and Left–Right twist of twist ratio 3 has been performed and presented. The helical twisted tape induces swirl flow inside the riser tubes unidirectional over the length. But, in Left–Right system the swirl flow is bidirectional which increases the heat transfer and pressure drop when compared to the helical system. The experimental heat transfer and friction factors characteristics are validated with theoretical equations and the deviation falls with in the acceptable limits. The results show that heat transfer enhancement in twisted tape collector is higher than the plain tube collector. Compared to helical and Left–Right twisted tape system of same twist ratio 3, maximum thermal performance is obtained for Left–Right twisted tape collector with increase in solar intensity.     

Heat transfer and friction factor characteristics in turbulent flow through a tube fitted with perforated twisted tape inserts

This work deals with the experimental investigation on Nusselt number, friction factor and thermal performance factor in a circular tube equipped with perforated twisted tape inserts with four different porosities of R_p = 1.6, 4.5, 8.9 and 14.7%. The experiments were conducted in a turbulent flow regime with Reynolds number ranging from 7200 to 49,800 using air as the working fluid under uniform wall heat flux boundary condition. The experimental results revealed that both heat transfer rate and friction factor of the tube fitted with perforated twisted tapes were significantly higher than those of the plain tube. Over the range investigated, Nusselt number, friction factor and thermal performance factor in the tube with perforated twisted tape inserts was found to be 110 –340, 110 –360 and 28–59% higher than those of the plain tube values, respectively. In addition, the empirical correlations of Nusselt number, friction factor and thermal performance factor were formulated from the experimental results of tape inserts.     

Thermal characteristics in round tube fitted with serrated twisted tape

The article presents an investigation of the effect of twisted tape with serrated-edge insert on heat transfer and pressure loss behaviors in a constant heat-fluxed tube. In the experiments, the serrated twisted tape (STT) was inserted into the entire test tube with a constant twist ratio in order to generate a continuous swirling airflow. Two geometry parameters of the STT to be considered in the present work are the serration width ratio and the serration depth ratio. The measurements have been conducted for the airflow rate based on Reynolds numbers in the turbulent regime from 4000 to 20,000. The experimental results of the STT inserted tube are compared with those of the plain tube fitted with typical twisted tape (TT). The results show that the heat transfer rate in terms of Nusselt number, Nu increases with the rise in the depth ratio but decreases with raising the width ratio. The heat transfer rate is up to 72.2% and 27% relative to the plain tube and the TT inserted tube, respectively. The use of the STT leads to higher heat transfer rate and friction factor than that of the TT for all cases. The thermal performance factor of the STT tube under constant pumping power is evaluated and found to be above unity indicating that using the STT tube is advantageous over the TT tube or the plain tube. In addition, the empirical correlations developed by relating the serration width ratio, serration depth ratio and Reynolds number are determined.     

Laminar heat transfer and friction characteristics of microencapsulated phase change material slurry in a circular tube with twisted tape inserts

It is novel and better method that microencapsulated phase change material (MPCM) slurry and the tube with twisted tape inserts are adopted together to enhance convective heat transfer. In this paper, numerical analyses were carried out to study laminar heat transfer and friction characteristics of MPCM slurry in a circular tube with twisted tape inserts. It is found that the MPCM slurry in the tube with twisted tape insert leads to the best performance of convective heat transfer for the bigger apparent specific heat and the intensive swirl flow. Furthermore, the modified average Nusselt number increases with decreasing bulk Stefan number, twisted ratio and increasing Re, while the friction factor increases with increasing Re and decreasing twisted ratio. It is also found that the heat transfer enhanced efficiency increases with increasing Re and decreasing Ste_b, and the heat transfer enhancement effects of twisted tape for low Ste_b slurry are better than that for high Ste_b slurry. Moreover, the thermal-hydraulic performance ratios increase to a peak, then decrease gradually with increasing Re for different twist ratio. The performance ratio increases with decreasing the twist ratio only in a definite Re range, and the Re range decreases with decreasing twist ratio.     

Experimental studies on heat transfer and friction factor characteristics of forced circulation solar water heater system fitted with helical twisted tapes

Experimental investigation of heat transfer, friction factor and thermal performance of twisted tape solar water heater with various twist ratios has been conducted and the results are compared with plain tube collector for the same operating conditions with Reynolds number varied from 3000 to 23,000. Experimental data from plain tube collector is validated with the fundamental equations and found that the discrepancy is less than ±5.35% and ±8.80% for Nusselt number and friction factor, respectively. Correlations have been developed for Nusselt number and friction factor with various twist ratios (Y = 3, 4, 5, 6) and are compared with the experimental values. Results conclude that, heat transfer and pressure drop are higher in twisted tape collector compared to the plain one. Among the various twist ratios, the minimum twist ratio 3 is found to enhance the heat transfer and pressure drop due to swirl generation. As the twist ratio increases, the swirl generation decreases and minimizes the heat transfer and friction factor.     

Friction and heat transfer characteristics of laminar swirl flow through the round tubes inserted with alternate clockwise and counter-clockwise twisted-tapes

The thermohydraulic characteristics of the circular tubes equipped with alternate clockwise and counter-clockwise twisted-tapes (TA) for the Reynolds number ranging from 830 to 1990, are reported. In the experiments, the twisted tapes with three different twist ratios (y/W = 3, 4 and 5) were inserted individually into the uniform wall heat flux tubes where water was utilized as the working fluid. The plain tube and the tube inserted with twisted tape (TT) were also tested, for comparison. The obtained results reveal that, Nusselt number, friction factor and thermal performance factor associated by TA are higher than those associated by TT. Among the tapes examined, the one with the smallest twist ratio of y/W = 3 is found to be the most efficient for heat transfer enhancement. For the range studied, the applications of both TT and TA for heat transfer enhancement are found to be promising since the thermal performance factors determined under the same pumping power are all above unity. In addition, the empirical correlations for Nusselt number, friction factor and thermal performance factor have also been developed. The consequential results obtained from the correlations are found to be in good agreement with the experimental results within ± 8% variation for Nusselt number (Nu), ± 8% for thermal performance factor (η) and ± 5% for friction factor (f).     

Experimental investigation of twisted tape inserts performance on condensation heat transfer enhancement and pressure drop

A comprehensive experimental investigation is conducted on the augmentation of heat transfer coefficients and pressure drop during condensation of HFC-134a in a horizontal tube at the presence of different twisted tape inserts. The test section is a 1.04 m long double-tube counter-flow heat exchanger. The refrigerant flows in the inner copper and the cooling water flows in annulus. The experiments are performed for a plain tube and four tubes with twisted tapes inserts of 6, 9, 12 and 15 twist ratios. The pressure drop is directly measured by a differential pressure transducer. It is found that the twisted tape with twist ratio of 6 gives the highest enhancement in the heat transfer coefficient and the maximum pressure drop compared to the plain tube on a nominal area basis. For this case the enhancement in heat transfer and the pressure drop are increased by 40 and 240% in comparison with to the plain tube. It is observed that the twisted tape with the twist ratio of 9 has the best performance enhancing the heat transfer with the minimum pressure drop. Also empirical correlations are developed to predict smooth tube and swirl flow pressure drop. Predicted results are compared to experimental data and it is found that these correlations are reliable for pressure drop estimation.     

Investigation of twisted tape inserted solar water heaters—heat transfer, friction factor and thermal performance results

Heat transfer in a solar water heater could be enhanced by means of twisted tapes, inserted inside the fluid flow tubes, which induce swirl flow and act as turbulence promoters. Experimental investigations for a solar water heater with twisted tape inserts having twist pitch to tube diameter ratio ranging from 3–12 have been carried out for varying mass flow rates. The results on heat transfer and friction data have been found to compare well with available results. Within the range of investigated parameters, the heat transfer in the twisted tape insert collectors has been found to increase by 18–70%, whereas the pressure drop increased by 87–132%, as compared to plane collectors. An expression correlating the Nusselt numbers in twisted tape and plane collectors, the twist pitch ratio has been developed in the form of Nu_s/Nu=1.3+2.88/y, which predicts the heat transfer within the range of the present investigation. Results conclude that such collectors would be preferable for higher grade energy collection as it is also at higher rate.Solar water heaters having twisted tape inserts inside the flow tubes perform better than the plane ones. It has been observed that heat losses are reduced (due to the lower value of the plate temperature) consequently increasing the thermal performance by about 30% over the plane solar water heaters under the same operating conditions. The effect of twisted-tape geometry, flow Reynolds number and intensity of solar radiation on the thermal performance of the solar water heater has been presented. It has been found that the twisted-tape collectors perform remarkably better in the lower range of flow Reynolds number (Re≈12,000), beyond which the increase in thermal performance is monotonous. It has also been found that such collectors might perform even better at higher values of intensity of solar radiation.     

Convective heat transfer in a circular tube with short-length twisted tape insert

This work presents an experimental study on the mean Nusselt number, friction factor and enhancement efficiency characteristics in a round tube with short-length twisted tape insert under uniform wall heat flux boundary conditions. In the experiments, measured data are taken at Reynolds numbers in a turbulent region with air as the test fluid. The full-length twisted tape is inserted into the tested tube at a single twist ratio of y/w = 4.0 while the short-length tapes mounted at the entry test section are used at several tape length ratios (LR = l_s/l_f) of 0.29, 0.43, 0.57 and 1.0 (full-length tape). The short-length tape is introduced as a swirling flow device for generating a strong swirl flow at the tube entry before decaying along the tube. On the other hand, the full-length tape (LR = 1.0) is expected to produce a strongly swirling flow over the whole tube. The variation of heat transfer and pressure loss in the form of Nusselt number (Nu) and friction factor (f) respectively is determined and depicted graphically. The experimental result indicates that the short-length tapes of LR = 0.29, 0.43 and 0.57 perform lower heat transfer and friction factor values than the full-length tape around 14%, 9.5% and 6.7%; and 21%, 15.3% and 10.5%, respectively. In addition, it is apparent that the enhancement efficiency of the tube with the short-length tape insert is found to be lower than that with the full-length one. The mean deviation between measured and correlated values of the Nusselt number is in the order of ± 7% in the range of Reynolds numbers from 4000 to 20,000.     

Study on thermal and fluid flow characteristics in turbulent channel flows with multiple twisted tape vortex generators

This research has been performed to study the influences of multiple twisted tape vortex generators (MT-VG) on the heat transfer and fluid friction characteristics in a rectangular channel. The experiments conducted using the twisted tapes with three different twist ratios (y/w = 2.5, 3.0 and 3.5) for generating different swirl and turbulent intensities in the channel. The twisted tapes are assembled to obtained the MT-VG with three different free-spacing ratios, s/w = 1.66 (5 tapes), s/w = 1.25 (7 tapes) and s/w = 1.0 (9 tapes). The results for the Reynolds number ranged from 2700 to 9000 at constant Prandtl number, Pr = 0.7, using air as the test fluid, are examined. In the studied range, the presence of channel with MT-VG leads to increase in heat transfer rate over the use of smooth channel around 10.3 to 169.5%. The channel with the smaller twist ratio (y/w) and free-spacing ratio (s/w) provides higher heat transfer rate and pressure loss than those with the larger of twist ratio and free-spacing ratio under similar operation conditions. In addition, correlations of Nusselt number (Nu) and friction factor (f) have been developed and the thermal enhancement index at constant pumping power is also determined.