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1.
热型连铸准单晶铜杆的工艺及性能   总被引:2,自引:0,他引:2  
利用现有的水平连铸设备,改冷铸型为加热铸型,并在此基础上对电解铜(纯度99.95%)进行了水平连铸试验。在纯铜热型连铸过程中,当铸型出口温度为1135℃、拉铸速度为74mm/s、冷却距离为20mm时,能够拉铸出准单晶铜棒材。试验后对准单晶铜的电阻率和力学性能进行了测试分析,结果表明:与国家标准纯铜线T2M相比,准单晶铜的电阻率与国家标准相当;准单晶铜的抗拉强度与国家标准相比降低了26.6%,伸长率最大增加了76%。因此,准单晶铜具有较优异的塑性加工性能和较低电阻率,并且生产率较高。  相似文献   

2.
采用自制的热型连铸设备制备铝线材料,研究铸型温度和拉铸速度等工艺参数对材料表面质量、显微组织及力学性能的影响,通过对最佳工艺条件下制备的铸锭断口形貌进行观察和分析,探讨其相关机理。结果表明:当铸型温度为675~685℃、拉铸速度为90~120 mm/min时,可以制备出表面质量较佳的铸锭;同时,工艺参数会对晶体的择优取向产生一定影响,当铸型温度和拉铸速度分别为680℃和90 mm/min时,晶体的取向更倾向于沿?100?方向生长,铸型温度越高,铸锭力学性能越优异。当拉铸速度为90 mm/min时,制备的热型连铸铝线具有最佳的塑性加工能力。相比于普通多晶铝线,热型连铸铝线具有更好的塑性。  相似文献   

3.
热型连铸工艺参数的数值分析   总被引:1,自引:0,他引:1  
岳留振  倪锋  张永振  龙锐 《铸造》2005,54(6):582-586
根据热型连铸技术原理,建立了热型连铸凝固过程一维稳态温度场的物理、数学模型.通过数值计算,得出了铸型出口温度、冷却距离、拉铸速度和水的冷却强度等工艺参数对固液界面位置的影响.结果表明,该模型较为准确地反映了热型连铸的传热特点,铸型出口温度、冷却距离、拉铸速度和水的冷却强度对固液界面位置有明显影响.  相似文献   

4.
采用热冷组合铸型(HCCM)水平连铸制备横断面尺寸70 mm×10 mm(宽度×厚度)具有强轴向取向柱状晶组织的纯铜板坯,研究工艺参数对纯铜板坯微观组织、表面质量与力学性能的影响。结果表明:在铜液铸造温度1250℃,热型段温度1100~1150℃,冷却水流量600 L/h、连铸拉坯速度20~80 mm/min条件下可以制备出表面粗糙度低、具有沿拉坯方向强取向组织和优良力学性能的纯铜板坯,其抗拉强度为137~141 MPa,断后伸长率为45.1%~61.7%。随着拉坯速度的增加,HCCM水平连铸所制备纯铜板坯的组织均匀性增加,晶粒尺寸变小;热型段温度升高时板坯的柱状晶组织的晶界更加平直;而总体上力学性能受拉坯速度和热型段温度的影响较小。采用HCCM水平连铸,在热型温度为1150℃时制备的纯铜板坯的表面粗糙度小于0.3μm,无需进行铣面可直接进行后续冷加工,可为发展铜板带短流程生产工艺奠定基础。  相似文献   

5.
热型连续铸造法的原理及应用   总被引:26,自引:1,他引:26  
黎沃光 《铸造》1996,(12):39-44
通过对热型连铸原理的介绍及对有关文献的综述,论述了热型连铸的工艺特点和连铸金属的凝固特点,讨论了铸型出口端温度、冷却点至铸型出口端距离和拉铸速度等工艺变量对铸造金属内的温度场、凝固前沿液相温度梯度、固液界面位置、固液两相区长度和位置、拉铸过程、铸材结晶方式和形态及铸材表面质量的影响,并介绍了该工艺的工业应用典型实例  相似文献   

6.
根据热型连铸技术原理,建立了热型连铸凝固过程一维稳态温度场的物理、数学模型。通过数值计算,得出了铸型出口温度、冷却距离、拉铸速度和喷水冷却强度等工艺参数对铸坯固液界面位置的影响。计算结果与试验结果吻合。  相似文献   

7.
根据热型连铸技术原理,建立了热型连铸凝固过程一维稳态温度场的物理、数学模型.通过数值计算,得出了铸型出口温度、冷却距离、拉铸速度和喷水冷却强度等工艺参数对铸坯固液界面位置的影响.计算结果与文献上报道的实验结果吻合较好.  相似文献   

8.
热型连铸是一种将定向凝固和连续铸造技术结合起来的近净成形(near-net-shape)新技术,在新材料开发与加工中获得了日益广泛的应用.根据热型连铸的基本原理和工艺特点,基于一维稳态传热分析,对纯金属热型连铸过程进行了模型化处理.定义了当量热导率和当量换热系数等模型化的工艺参数,获得了以固液界面为位置坐标原点的铸坯轴向温度分布解析解,可以对铸型温度、拉铸速度、温度梯度、固液界面位置、当量热导.率和当量换热系数之间的关系进行求解.给出了模型的物理数学描述和解析解;以纯锌为例阐述了根据实测温度分布曲线和固液界面位置确定当量热导率和当量换热系数的方法;以纯铜为例计算了固液界面位置、铸型温度和拉铸速度之间的匹配关系,计算结果与实验数据相符.  相似文献   

9.
热型连铸技术的发展与应用   总被引:12,自引:2,他引:12  
热型连铸是一项近净成形(near-net-shape)技术,它是将定向凝固和连铸技术结合起来的一种新型工艺.通过对有关文献的综述介绍了热型连铸的原理和工艺特点、工艺和设备种类的发展及其应用研究现状,论述了铸型出口温度、冷却距离(冷却点到铸型出口端的距离)、拉铸速度等工艺变量对铸造型材质量的影响,指出了该技术的局限性及改进方向.  相似文献   

10.
岳留振  倪锋  张永振  龙锐 《铸造技术》2005,26(5):388-392
根据热型连铸技术原理,建立了热型连铸凝固过程一维稳态温度场的物理、数学模型.通过数值计算,得出了(理论分析了)铸型出口温度、冷却距离、拉铸速度和喷水冷却强度等工艺参数对铸坯固液界面位置的影响规律.计算结果与文献报道的实验结果吻合较好.  相似文献   

11.
In as-welded state, each region of 2219 aluminum alloy TIG-welded joint shows diff erent microstructure and microhardness due to the diff erent welding heat cycles and the resulting evolution of second phases. After the post-weld heat treatment, both the amount and the size of the eutectic structure or θ phases decreased. Correspondingly, both the Cu content in α-Al matrix and the microhardness increased to a similar level in each region of the joint, and the tensile strength of the entire joint was greatly improved. Post-weld heat treatment played the role of solid solution strengthening and aging strengthening. After the post-weld heat treatment, the weld performance became similar to other regions, but weld reinforcements lost their reinforcing eff ect on the weld and their existence was more of an adverse eff ect. The joint without weld reinforcements after the post-weld heat treatment had the optimal tensile properties, and the specimens randomly crack in the weld zone.  相似文献   

12.
After nearly two years' tense construction, the first phase of industrialized base of Shenyang Research Institute of Foundry (SRIF), located at the Tiexi Casting and Forging Industrial Park in the west of Tiexi District, has now been completed and formally put into operation.  相似文献   

13.
吴玉梅  熊晓云  靳蓉  孙敬民  杨林  罗晓星 《金属学报》2005,10(10):1100-1103
目的: 观察本实验室合成的一种治疗阿尔茨海默氏症(AD)的药物(1-二甲基磷酰基-2, 2, 2 -三氯)-乙基-1-醇烟酸醋(NMF),对体外培养的皮层神经细胞活性的影响以及对海人藻酸(KA)所致的神经损伤的保护作用。方法: 采用体外培养皮层神经元的方法,解剖分离 15 d胚胎小鼠皮层神经细胞, 接种于 96孔板,48 h 后加药并培养 72 h,以 MIT 法 观察 NMF 对小鼠皮层神经细胞活性的影响;同时将接种于 24 孔板的细胞预先给予 NMF,d 3 时加或不加KA处理后,以台盼蓝染色鉴别并计数死、活细胞,可得出细胞的存活率。结果: NMF 明显促进胎鼠皮层神经元活性,其中 NMF1、0. 1、10nmol·L-1促进神经元活性增殖率分别高达 34.7%、37.4%、36. 7%, NMF 明显促进正常胎鼠皮层神经元存活卒,与对照组比较,10nmol·L-1 NMF 对皮层神经元的存活率分别提高 39.3%、73.5%。 NMF能显著 对抗 KA 所致的神经元损伤,与 KA 损伤组相比, NMF0.1、10、10nmol·L-1对损伤皮层神经元的保护率分别为 77.30%、80.10%、84.15%。结论: NMF 明 显促进胎鼠皮层神经元的洁性、提高正常皮层神经元,的存活卒,并能有效地保护KA所致的神经元损伤,提示 NMF 是一种很有潜力的治疗 AD 的药物。  相似文献   

14.
The Lanthanum-doped bismuth ferrite–lead titanate compositions of 0.5(Bi LaxFe1-xO3)–0.5(Pb Ti O3)(x = 0.05,0.10,0.15,0.20)(BLxF1-x-PT) were prepared by mixed oxide method.Structural characterization was performed by X-ray diffraction and shows a tetragonal structure at room temperature.The lattice parameter c/a ratio decreases with increasing of La(x = 0.05–0.20) concentration of the composites.The effect of charge carrier/ion hopping mechanism,conductivity,relaxation process and impedance parameters was studied using an impedance analyzer in a wide frequency range(102–106Hz) at different temperatures.The nature of Nyquist plot confirms the presence of bulk effects only,and non-Debye type of relaxation processes occurs in the composites.The electrical modulus exhibits an important role of the hopping mechanism in the electrical transport process of the materials.The ac conductivity and dc conductivity of the materials were studied,and the activation energy found to be 0.81,0.77,0.76 and 0.74 e V for all compositions of x = 0.05–0.20 at different temperatures(200–300 °C).  相似文献   

15.
Coherent second phase often exhibits anisotropic morphology with specifi c orientations with respect to both the second and the matrix phases. As a key feature of microstructure, the morphology of the coherent particles is essential for understanding the second-phase strengthening eff ect in various industrial alloys. This letter reports anisotropic growth of coherent ferrite from austenite matrix in pure iron based on molecular dynamics simulation. We found that the ferrite grain tends to grow into an elongated plate-like shape, independent of its initial confi guration. The fi nal shape of the ferrite is closely related to the misfi t between the two phases, with the longest direction and the broad facet of the plate being, respectively, consistent with the best matching direction and the best matching plane calculated via the Burgers vector content(BVC) method. The strain energy calculation in the framework of Eshelby's inclusion theory verifi es that the simulated orientation of the coherent ferrite is energetically favorable. It is anticipated that the BVC method will be applicable in analysis of anisotropic growth and morphology of coherent second phase in other phase transformation systems.  相似文献   

16.
The orientation relationships(ORs)between the martensite and the retained austenite in low-and medium-carbon steels after quenching–partitioning–tempering process were studied in this work.The ORs in the studied steels are identified by selected-area electron diffraction(SAED)as either K–S or N–W ORs.Meanwhile,the ORs were also studied based on numerical fitting of electron backscatter diffraction data method suggested by Miyamoto.The simulated K–S and N–W ORs in the low-index directions generally do not well coincide with the experimental pole figure,which may be attributed to both the orientation spread from the ideal variant orientations and high symmetry of the low-index directions.However,the simulated results coincide well with experimental pole figures in the high-index directions{123}_(bcc).A modified method with simplicity based on Miyamoto’s work was proposed.The results indicate that the ORs determined by modified method are similar to those determined by Miyamoto’method,that is,the OR is near K–S OR for the low-carbon Q–P–T steel,and with the increase of carbon content,the OR is closer to N–W OR in medium-carbon Q–P–T steel.  相似文献   

17.
Tang Dynasty 《中国铸造》2014,(4):I0002-I0003
<正>Bronze mirrors were used by the Chinese people before the introduction of the glass mirror.Only after it was replaced by the glass mirror did the bronze mirror gradually retreat from people's lives.Different styles of bronze mirrors were made in different historical periods,particularly in the Warring States Period,the Han and Tang Dynasties,which were the three peaks of the development of bronze mirror arts in ancient China.The casting techniques were exquisite.The surface of the bronze mirror was smooth and bright enough to reflect one's image,and there were scarcely any casting defects on the mirror surface.On the back of the bronze mirror,there were rich depictions of Arts and Humanities,and the ornamentations were also  相似文献   

18.
《中国铸造》2014,(5):464-466
The 9th China International Diecasting Congress & Exhibition was held on July 22-24, 2014 at Shanghai New International Expc Centre. This exhibition was the most successful over the years, with over 6890 visitors and 155 exhibitors, and the exhibition area increased by 30% from 9,500 square meters in 2012 to 12340 square meters. Die casting enterprises from a total of 24 countries and regions, including China mainland, Chinese Taiwan and Hong Kong, South Korea, Japan, Germany, India, Thailand, Malaysia, the United States, Russia, Australia, Iran, Ukraine, Brazil, Colombia, Singapore, Austria, Canada, Croatia, France, Turkey, United Kingdom, Vietnam, attended the congress and exhibition.  相似文献   

19.
正The Fluid Control Engineering Institute of Kunming University of Science and Technology was set up in 1996.The researches of institute concentrate on electro-hydraulic(pneumatic)servo/proportional control and hydromechatronics.The Institute is committed to research and development of electro-hydraulic control of high-end technical equipment in ferrous metallurgy refining produc-  相似文献   

20.
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