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采用声发射、磁记忆检测技术与常规无损检测技术相结合的方法对400m^3氧气球罐进行在线检验,得到了400m^3氧气球罐典型案例的检测方案和检测数据。结果表明,采用声发射、磁记忆检测、联合超声和磁粉检测可以实现氧气罐的在线检测,磁记忆榆测技术可以检测到内部非超标缺陷影响形成的应力集中,声发射技术评价缺陷的活性,常规超声检测可能存在表面缺陷漏检的情况,声发射、磁记忆检测弥补了常规无损检测方法的不足。容器加压声发射检测中不活动缺陷和活动缺陷的磁记忆信号有明显差异。 相似文献
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《焊接》1977,(5)
声发射技术是六十年代中期发展起来的。由于宇宙航行、原子能、航空等国防工业的发展,声发射技术受到广泛重视,应用领域日益扩大。当物体在外力或内应力作用下,其缺陷处因应力集中而产生塑性形变,所储存能量的一部分以应力波(弹性波)的形式释放出来而供物体发声,这种现象称为声发射。采用电子学方法,对发射出来的应力波进行接收并加以处理,进而评价缺陷发生、发展的规律和寻找缺陷位置的技术称为声发射技术。声发射技术的主要特点,是当材料在受载情况下,主动反映出材料内部伤情活动的信息。检验者可根据缺陷发射应力波的特点和诱发应力波的外界条件,不但可以了解缺陷的目前状态,而且也可以了解缺陷的形成历史和它在将来实际使用条件下将要发展与增大的趋势,从而可以估计缺陷的危险性。这是以往其他评价材料的方法所难以做到的。在焊接过程中,可用声发射技术探测焊缝金属由于热应力而产生的裂纹。对于焊后延迟裂纹的检测,更是简单和行之有效的一种方法。近年来,把声发射技术用于受载结构伴无损检验和安全监视以及断裂力学的研究中引起了工程界广泛的重视。 相似文献
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针对大型结构承压壳体水压试验,参照GB/T18182--2000标准的相关要求,开展了以结构完整性评价和返修部位缺陷活度监测为目的的声发射监测。得出了声发射检测能够对大型结构承压壳体的耐压试验进行符合性评价并进行实时监控的结论。 相似文献
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Metal loss defects in a buried pipeline are detected by magnetic flux leakage technique. Characterisation of the defects and sentencing according to the severity is extremely important for organised maintenance of pipelines. In this paper we identify the parameters that characterise a defect and the features of magnetic flux leakage signal (MFL) that are affected by those parameters. We show that analysis of the MFL signal using wavelet transform scores over any other method of its kind and exposes the incompleteness of the other analysis techniques that have appeared in the literature, to date. A number of experiments were performed on a rotating drum test rig having defects of different shapes and sizes. The results from these experiments are presented and discussed in detail. Wavelet transform decomposition and reconstruction techniques were applied for denoising the raw data. We test the efficacy of discrete wavelet transform for denoising MFL signal and present a complete scheme of characterisation of defects from denoised MFL signal. We discuss the issue of defect classification and suggest that characterisation to specified accuracy, amounts to designing a classifier that assigns a defect into known classes whose shapes and sizes are defined a priory. 相似文献
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The magnetic flux leakage (MFL) method has very good defect detection and location capabilities, but defect sizing capabilities, especially for sub-surface defect characterisation, are limited. The pulsed magnetic flux leakage (PMFL) technique has recently been introduced and shown to have great potential for automated defect sizing for surface-breaking defects using time-frequency signal processing techniques, but sizing of sub-surface defects has proved problematic. In this paper, pulsed magnetic reluctance (PMR), a new electromagnetic (EM) non-destructive evaluation (NDE) technique, is introduced and incorporated into a dual PMFL/PMR probe for the characterisation of surface and sub-surface defects in ferromagnetic materials. Experimental results from a comparison study of the two techniques using variety of defects analysed using time-frequency analysis show that the techniques offer complementary information, with PMFL providing defect location data and data for the characterisation of surface defects and PMR offering sub-surface defect characterisation capabilities. The work concludes that integration of these inspection techniques in the new pulsed EM probe can provide enhanced defect characterisation capabilities for flux leakage-based inspection systems using relatively simple time-frequency signal processing techniques. 相似文献
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搅拌摩擦焊(friction stir welding, FSW)是一个多物理场耦合过程,焊接过程中声发射信号与焊接缺陷具有关联性. 基于声发射检测与多特征融合研究FSW缺陷监测方法,实时检测固态介质中的声发射信号,利用短时傅里叶变换、小波变换、梅尔频谱对声发射信号进行分析,确定焊接缺陷与声发射信号之间的相关性,最后通过concat融合方法构建多特征向量. 结果表明,FSW在预制缺陷处具有不同的声发射信号特征. 短时傅里叶、小波变换的主要频段集中在20 kHz,出现缺陷时功率分别达到?40,0.8 dB以上,梅尔频谱的主要频段集中在3.5 kHz出现缺陷时功率达到?40 dB以上. 应用多层神经网络分别建立基于单特征、多特征向量的焊接缺陷识别模型,多特征向量的焊接缺陷识别模型在数据集中的平均识别率达到97%,比基于单一特征缺陷识别模型提高18%. 研究的多特征缺陷识别模型能更准确地对焊接状态进行识别与监测. 相似文献
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Pulsed Eddy current (PEC) is a new emerging NDT technique for sub-surface defect detection. The technique mainly uses the response peak value and arrival to detect and quantify the defects. This could suffer from noise and be not sufficient to extract more information about the defects, e.g. depth information of defects. This paper introduces the application of principal component analysis in extracting information from PEC responses. A comparative test carried out shows that the introduced technique has performed better than the conventional technique in the classification of defects. 相似文献
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It is widely recognised that acoustic emission (AE) is gaining ground as a non-destructive technique (NDT) for health diagnosis on rotating machinery. The source of AE is attributed to the release of stored elastic energy that manifests itself in the form of elastic waves that propagate in all directions on the surface of a material. These detectable AE waves can provide useful information about the health condition of a machine. This paper reports on part of an ongoing experimental investigation on the application of AE for gear defect diagnosis. Furthermore, the possibility of monitoring gear defects from the bearing casing is examined. It is concluded that AE offers a complimentary tool for health monitoring of gears. 相似文献
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An experimental study to evaluate shapes and sizes of defect under thick coating by microwaves NDT is demonstrated. Specially fabricated thick fire protect coated steel panels with embedded defects are inspected using an X-band (8.2–12.4 GHz) open-ended rectangular waveguide. The fundamental idea behind using this probe is presented along with several experimental results to validate this method for defect detection under coating. The reflected signal related to the phase and magnitude of the reflection coefficient at the waveguide aperture is used to create images of these coated samples under test. These images indicate the ability of microwaves for identifying and sizing defects under thick coating layer. Linear sweep technique is used here to obtain multiple frequency spectrum variances. Principle Component Analysis (PCA) algorithms have been employed to enhance the resolution of our proposed method. A series of performance comparison with PCA algorithms are also provided to extract the defect features from thick coating layer influence. To evaluate the proposed technique, steel with known defect and five coated steel plates with unknown defect under different coating thickness are measured. Results indicate that the defect detection capability has been enhanced with the suitable use of signal processing methods. 相似文献
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针对山东钢铁集团日照有限公司2 030 mm冷轧产线宽厚规格深冲钢卷出现大量梗印缺陷问题,通过现场实测与多功能仪自动检测相结合检测缺陷卷热轧卷横断面轮廓曲线,检测热轧卷微观组织及硬度等方法,分析了梗印缺陷的形成原因。结果表明:带钢横断面存在连续局部高点,卷取中局部高点逐层累加形成鼓包,因深冲钢屈服强度较低,成卷后局部高点处存在应力集中,使其沿径向和横向发生延展变形而导致梗印缺陷的形成,且梗印缺陷卷开卷后在带钢边部形成浪形。为此,在热轧工序通过优化轧辊轴向横移、弯辊策略以及调整轧制节奏等措施,增大工作辊辊缝凸度,从而有效改善热轧带钢横断面局部高点缺陷,为冷轧工序提供合格原料。在冷轧工序通过优化工作辊辊缝形状、分小卷卷取等措施,宽厚规格深冲钢的局部高点可得到有效控制,显著降低了因梗印缺陷造成的不良改判率。 相似文献
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用直流电位梯度法测量埋地管道防护层缺陷位置的模拟试验 总被引:1,自引:0,他引:1
介绍了埋地管道防护层缺陷电位梯度检测技术。用盐溶液、蒸馏水和自来水的混合液模拟土壤介质,通过改变管道防护层缺陷大小,改变环境电阻率和保护电流,试验证明了电位梯度检测技术能够比较准确地检测出管道防腐层缺陷的位置,并得到了管道埋深和地表电位梯度的关系。 相似文献