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为了深入了解连续铸轧这一融合了“铸造”和“轧制”两个工艺过程条件下的流变行为与简单加工(热轧)组合条件下流变行为的差异,在Gleeble-1500热模拟机上对铸造工业纯铝高温压缩流变行为及其影响因素进行了系列的模拟实验研究,得到了不同变形条件下铸造工业纯铝高温压缩成形过程中的流变曲线;通过多元线性回归分析得到了其应力-应变本构方程;并与铸轧过程物理模拟实验研究的结果进行了对比分析,结果表明:在相同变形条件下铸造工业纯铝高温压缩变形流变应力小于铸轧过程的流变应力,且随着应变速率的增大,它们之间的差值更大. 相似文献
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为了深入了解连续铸轧这一融合了“铸造”和“轧制”两个工艺过程条件下的流变行为与简单铸造+热加工(热轧)组合条件下流变行为的差异,在Gleeble-1500热模拟机上对铸造工业纯铝高温压缩流变行为及其影响因素进行了系列的模拟实验研究,得到了不同变形条件下铸造工业纯铝高温压缩成形过程中的流变曲线;通过多元线性回归分析得到了其应力-应变本构方程;并与铸轧过程物理模拟实验研究的结果进行了对比分析,结果表明:在相同变形条件下铸造工业纯铝高温压缩变形流变应力小于铸轧过程的流变应力,且随着应变速率的增大,它们之间的差值更大。 相似文献
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在双辊连续铸轧过程中施加电磁-超声能场制备出1060铝合金铸轧板坯,经不同冷轧变形量的冷轧后退火,制备出系列铝板带,从晶粒大小、形态和取向等方面分析电磁-超声能场对铝板带再结晶组织与织构的影响。结果表明:电磁-超声能场可使铝合金铸轧板坯的平均晶粒尺寸减小50%,使第二相均匀弥散分布在晶内和晶界上,并能降低织构取向密度,使织构组分漫散分布;电磁-超声能场可加大铝合金铸轧板在冷轧-退火过程中的再结晶程度,并获得更加细小均匀的再结晶组织;电磁-超声能场还可降低铝合金铸轧板冷轧-退火后的再结晶织构强度,抑制晶粒的择优取向,提高铝合金铸轧板的深冲成型性能。 相似文献
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在Gleeble-1500热/力机上进行了变形条件对2124铝合金超厚板流变行为与显微组织的影响规律的系列实验研究,得到了不同变形条件下2124铝合金超厚板高温压缩成形过程中的流变曲线。实验结果表明,2124铝合金在0.01s-1~1s-1范围内,高温压缩变形过程存在近稳态流变特征,近稳态流变应力随着应变速率的降低和变形温度的升高而降低。当应变速率为10s-1时,真应力-真应变曲线出现锯齿状,说明合金发生动态再结晶现象。利用OM和TEM分别研究了变形温度、应变速率、应变量对2124铝合金高温压缩变形显微组织的影响,在此基础上,分析并建立了2124铝合金热压缩变形发生动态再结晶的临界条件。 相似文献
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《中国有色金属学会会刊》2016,(1)
在温度分别为300°C和450°C条件下对AA7150铝合金进行高应变速率(10 s~(-1))热压缩实验。结合差热分析和透射电子显微镜对其不同应变下热变形过程流变行为、亚结构演变及析出相形貌和空间分布进行了系统研究。研究结果表明:AA7150铝合金热变形过程发生了流变软化,在300°C条件下主要软化机制是动态回复,而450°C条件下为连续动态再结晶;合金热变形过程中η相(300°C)及Al_3Zr粒子(450°C)随应变的增加分布不均匀;T相中的铜含量随温度升高而增加且有从T相向S相转变的趋势,且随变形量的增加逐渐呈线性排列;显微组织还显示了动态析出及粒子诱发形核再结晶直接相关的形貌特征。 相似文献
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铝合金铸轧组织的物理模拟 总被引:4,自引:4,他引:4
设计了铝合金铸轧工艺模拟的实验装置,研究了在该试验条件下,铝合金变形组织与工艺参数的关系。结果表明:按照本试验的设计,在夹头通水冷却的Gleeble-1500热模拟机上能够得到铝的“人”字形特征的柱状晶组织,实现铸轧组织的物理模拟过程。铝合金模拟铸轧的显微组织对外力施加的应变速率很敏感:Ё=0.125s^-1时,变形开始与凝固过程发生耦合,铸轧组织发生转变;应变速率增大至Ё=0.300s^-1时,铸轧柱状晶发生等轴化。铸轧组织的形成主要是变形作用于未凝固的液相,引起质量和热量的分布状态发生改变所致。提高铸轧速度,有利于铸轧组织的形成和铸轧柱状晶的等轴化,并且使所需的轧制力减小,有利于铸轧工艺的优化。 相似文献
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L.H. Zhan J. Zhong X.Q. Li M.H. Huang 《金属学报(英文版)》2005,18(4):505-511
1. IntroductionW hen carrying outforce and pow ercalculation in hotw orking, average strain rate and tem peratureare usually used.U rcola and Sellar[1]studied the effectofchanging strain rate on the strain-stressrelationofm aterialon high tem perature con… 相似文献
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结合生产实际,阐述了复合辊的离心铸造成型工艺和热处理工艺,分析了离心铸造双金属复合辊工艺的优越性,并对采用不同工艺生产的复合辊的应用效果进行了对比。结果表明:采用双金属液复合离心铸造工艺生产的耐磨合金复合辊,兼具两种材料的优势,既可降低合金成本又可大幅度提高复合辊的使用寿命。 相似文献
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Numerical simulation of temperature field of copper and copper alloy in horizontal continuous casting 总被引:2,自引:0,他引:2
1IntroductionBecauseofthehighefficiencyandenergysavings,thecontinuouscastingtechnologyiswidelyapplied.Continuouscastingisdifferentfromordinarycastinginwhichthemetalliquidisnotcastintoasinglemold,butsteadilyintoamoldcooledbywater,andthesolidifiedme… 相似文献
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《中国有色金属学会会刊》2022,32(9):2889-2907
Hot deformation behaviors and microstructure evolution of Ti?3Al?5Mo?4Cr?2Zr?1Fe (Ti-35421) alloy in the β single field are investigated by isothermal compression tests on a Gleeble?3500 simulator at temperatures of 820?900 °C and strain rates of 0.001?1 s?1. The research results show that discontinuous yield phenomenon and rheological softening are affected by the strain rates and deformation temperatures. The critical conditions for dynamic recrystallization and kinetic model of Ti-35421 alloy are determined, and the Arrhenius constitutive model is constructed. The rheological behaviors of Ti-35421 alloys above β phase transformation temperature are predicted by the constitutive model accurately. The EBSD analysis proves that the deformation softening is controlled by dynamic recovery and dynamic recrystallization. In addition, continuous dynamic recrystallization is determined during hot deformation, and the calculation model for recrystallization grain sizes is established. Good linear dependency between the experimental and simulated values of recrystallized grain sizes indicates that the present model can be used for the prediction of recrystallized grain size with high accuracy. 相似文献
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《CIRP Annals》2022,71(1):257-260
Due to their enhanced mechanical and magnetic properties, composite wire bundles play a central role in many industrial areas. For the production of these parts, continuous metal forming processes with stationary conditions are economically advantageous and enable large-scale production. However, the different mechanical properties of the materials used in the composite rods often make a continuous process execution a technological challenge. The paper at hand investigates the process limits of swaging operations of wire bundles via analytical, numerical and experimental methods. The knowledge gained about the effect of process parameters on the material flow enables a favourable process design. 相似文献
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Kamal K. Kar N.L. Ravikumar Piyushkumar B. Tailor J. Ramkumar D. Sathiyamoorthy 《Journal of Materials Processing Technology》2009,209(4):2212-2221
The precision manufacturing technology always demands a good surface finish at low cost. This scenario drives both industries and research community to develop novel finishing processes. Presently, there are many techniques and one among them is abrasive flow machining (AFM) process. The media developed by optimum process variables mainly governs the performance of AFM. In the present experimental endeavor, an attempt is made in the direction of developing new media based on viscoelastic carrier and its characterization for fine finishing through AFM process. The newly developed media was again characterized through rheological properties. It is found that temperature, shear rate, creeping time and frequency have impact on rheological properties and the percentage ingredients of media govern trends of their relations. 相似文献
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熔模精密铸造蜡模充型过程的数值模拟 总被引:5,自引:3,他引:2
对熔模精密铸造料的流变性和充型过程进行了分析,确立了模料充型过程数值模拟的数学模型。利用计算机机数值模拟技术,建立了相关的软件系统。对端盖铸件的蜡模成型过程进行了模拟,结果与试验验证基本一致。 相似文献