Corrosion of X65 steel in CO2-saturated oilfield formation water in the absence and presence of acetic acid

Electrochemical corrosion behavior of X65 steel in CO₂-saturated formation water in the absence and presence of acetic acid was studied by electrochemical measurements, scanning vibrating micro-electrode (SVME), localized electrochemical impedance spectroscope (LEIS) and surface analysis techniques. It is found that, when steel is immersed in formation water, the dissolution of Fe dominates the anodic process and the steel is in active dissolution state. Adsorption of intermediate product on the electrode surface results in generation of an inductive loop in the low frequency range of EIS plot. As corrosion proceeds, the concentration of Fe²⁺ in the solution increases. When the product of [Fe²⁺] × [] exceeds solubility product of FeCO₃, FeCO₃ will deposit on the electrode surface, and protects the steel substrate from further corrosion. The steel is in a “passive” state. When the electrode surface is completely covered with FeCO₃ film, the inductive loop in the low frequency range disappears. In the presence of acetic acid in formation water, the cathodic reaction will be enhanced due to the direct reduction of undissociated acetic acid. Addition of acetic acid degrades the protectiveness of corrosion scale, and thus, enhances corrosion of steel by decreasing the FeCO₃ supersaturation in solution.     

Influence of 1,2-diaminoethane on the mechanism of aluminium corrosion in sulphuric acid solutions

The influence of 1,2-diaminoethane (DAE) on aluminium corrosion in H₂SO₄ solutions (pH 3) was investigated. In pure H₂SO₄, rapid uniform corrosion is followed by inhibition due to the formation of stable Al-sulphate binuclear bidentate metal bound surface complexes via a ligand exchange mechanism with two neighbouring sites. Metastable pitting is also observed. DAE acts as a strong corrosion inhibitor for both uniform and localised corrosion, due to the formation of Al-DAE monodentate hydrogen-bond surface complexes either by direct adsorption of the protonated molecule on Al-OH sites or via a ligand exchange mechanism with the proton of an site.     

Characterization of corrosion of X70 pipeline steel in thin electrolyte layer under disbonded coating by scanning Kelvin probe

Scanning Kelvin probe technique was used to characterize the electrochemical corrosion behavior of X70 steel in a thin layer of near-neutral pH and high pH solutions, respectively. Results demonstrate that passivity can be developed on steel in the near-neutral pH solution layer as thin as 60 μm, which is attributed to the fact that Fe²⁺ concentration in aqueous phase could reach saturation in the thin solution layer. The solubility of FeCO₃ is reached to drop out of solution as a precipitate. With the increase of solution layer thickness, it becomes more difficult for Fe²⁺ concentration to reach saturation. Consequently, the passivity cannot be maintained, and the steel shows an active dissolution state. Anodic dissolution rate of steel increases with the immersion time. The electrochemical polarization behavior of X70 steel in high pH solution is approximately independent of the solution layer thickness and immersion time. In thin solution layer, diffusion and reduction of oxygen dominate the cathodic process, as demonstrated by the presence of cathodic limiting diffusive current. In the bulk solution, the absence of limiting diffusive current density in cathodic polarization curve indicates that the main cathodic reaction is reduction of H₂CO₃ and , and the formed film is thus mainly FeCO₃.     

Experimental and theoretical investigation of organic compounds as inhibitors for mild steel corrosion in sulfuric acid medium

Three synthesized organic compounds were tested as corrosion inhibitors for mild steel in sulfuric acid medium by potentiostatic polarization, FTIR spectroscopy and SEM techniques. Quantum chemical parameters were also calculated to characterize adsorption mechanism. Acceptable correlations were obtained between inhibition efficiency and the calculated quantum chemical parameters. It was found that the investigated compounds exhibit a good inhibition effect especially at 8-10 ppm range concentration, which makes them commercially important. The adsorption of inhibitors on the surface obeys Langmuir adsorption isotherm. The values of activation energy and the thermodynamic parameters, such as K_ads, , and were calculated.     

Electrochemical behavior of tin in sodium borate solutions and the effect of halide ions and some inorganic inhibitors

The corrosion of tin electrode in sodium borate (Na₂B₄O₇) solutions was investigated using cyclic voltammetry and potentiostatic current transient techniques. In absence of halide ions, the E/j response exhibits active/passive transition. The active region involves one anodic peak corresponding to the formation of Sn(OH)₂ and/or SnO. Addition of Cl⁻, Br⁻ or I⁻ (C ? 0.01 M) ions inhibits the active dissolution of tin, but higher concentrations enhance the active dissolution and tend to breakdown the passive film and induce pitting attack. The effect of , , and as inorganic inhibitors on the pitting corrosion of tin in (0.1 M Na₂B₄O₇ + 0.1 M NaCl) solution has also been studied. The presence of these anions (except ) inhibits pitting corrosion. Chronoamperometry measurements showed that nucleation of pit takes place after an incubation time (t_i). The rate of pit nucleation () increases with increasing halide ions concentration and applied potentials, but decreases with increasing the concentration of the inorganic inhibitors (except ). The inhibition efficiency of these inhibitors decreases in the order:

     

Inhibitive effect of diethylcarbamazine on the corrosion of mild steel in hydrochloric acid

Potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), weight loss measurements and atomic force microscopy techniques were used to investigate the inhibitory effect of diethylcarbamazine (DECM) on corrosion of mild steel in HCl solution. The inhibitor showed >90% inhibition efficiency at 5.01 × 10⁻⁴ M. Results obtained revealed that inhibition occurs through adsorption of inhibitor molecules on metal surface without modifying the mechanism of corrosion process. Potentiodynamic polarization studies suggested that it is a mixed type inhibitor, predominantly controls cathodic reaction. Activation parameters (E_a, ΔH and ΔS) and thermodynamic parameters (, and ) were calculated to investigate mechanism of inhibition.     

Effect of nitrogen on crevice corrosion in austenitic stainless steel

Corrosion properties of high nitrogen austenitic steels in chloride solutions have been investigated. Nitrogen behavior was evaluated at various electrode potentials, and analysis of the surface film was carried out with XPS. The alloy used for the experiments had a composition of 23%Cr-4%Ni-0-1%Mo-0.7-1%N and was obtained through electro-slag remelting (ESR) under high nitrogen pressure. High nitrogen austenitic steel produced in the solution by crevice corrosion under a constant potential of 0.2 V (SCE). In the transpassive region and at 0.7 V (SCE), the products in the solution were , and . The amount of dissolved and increased with the electrode potential. in the solution suppressed decreases of pH, having a re-passivation effect. For crevice corrosion under a higher electrode potential than 0.4 V (SCE), the number of crevice corrosion points and the corrosion loss decreased as the electrode potential increased. This behavior can be attributed to the corrosion suppressing effect of dissolved in the solution as a product of crevice corrosion. The presence of chromium and iron oxides in the passivation film and crevice corrosion surface film were identified from XPS analysis. N 1s spectra indicated the presence of a nitride (CrN) or NH₃.     

Reaction model for kinetic of cobalt dissolution in carbonate/bicarbonate media

Cobalt dissolution in a carbonate/bicarbonate media was studied in order to elucidate the kinetic of the metal corrosion processes. Steady-state polarization and electrochemical impedance measurements were carried out during the active metal dissolution at different electrode rotation speeds. A reaction mechanism is presented in order to explain the metal dissolution: cobalt electrodissolution starts with the formation of intermediate (CoHCO₃)_ads on the electrode surface, followed by the simultaneous formation of a complex and the formation of a CoO film. Mass transport is characterised by diffusion of the complex away from the electrode. The reaction model was validated by an accurate simulation of the experimental steady-state polarisation and impedance measurements.     

Influence of lactate ions on the formation of rust

The formation of rust can be simulated by oxidation of aqueous suspensions of Fe(OH)₂ obtained by mixing solutions of NaOH and a Fe(II) salt. The aim of this study was to investigate the influence of organic species associated with microbially influenced corrosion. The lactate anion, often used as a carbon and electrons source for the development of microorganisms, was chosen as an example. Then, in the first part of the study, Fe(OH)₂ was precipitated using iron(II) lactate and NaOH. Its oxidation process involved two stages, as usually observed. The first stage led to a Fe(II-III) intermediate compound, the lactate green rust, . This compound has never been reported yet. Its existence demonstrates that the GR structure is able to incorporate a very wide range of anions, whatever the size and geometry. The second stage corresponded to the oxidation of . It led to ferrihydrite, the most poorly ordered form of iron(III) oxides and oxyhydroxides. In the second part of the study, the formation of rust in seawater was simulated by oxidation of Fe(OH)₂ in an aqueous media containing both Cl⁻ and anions. The first stage led to the sulphate green rust, , the second stage to lepidocrocite γ-FeOOH. Small amounts of iron(II) lactate were added to the reactants. Lactate ions did not modify the first stage but drastically perturbed the second stage, as ferrihydrite was obtained instead of γ-FeOOH.     

Thermodynamic studies on corrosion inhibition of aqueous solutions of amino/carboxylic acids toward copper by EMF measurement

Electromotive force (E) measurements were made on an electrochemical cell [Cu_xHg|CuCl₂(m) in a solvent S|AgCl-Ag] (where S is a dilute aqueous solution (0.01 m) of amino acid (glycine, alanine, methionine and glutamic acid) or aliphatic carboxylic acid (formic acid, acetic acid, n-butyric acid and glutaric acid)) at 30 °C. These measured E values were used to compute the dissociation constants (K₁ and K₂) and the degree of dissociation (α₁ and α₂) by iterative procedures. The standard cell potential (E°) and the mean activity coefficient (γ_±) of CuCl₂ were also determined. The E° data were next used to evaluate the Gibbs energy of transfer of CuCl₂ from water to dilute aqueous solutions of the amino/carboxylic acids. The negative values suggested that these acids act as potential corrosion inhibitors. The magnitudes of values show that the amino acids act as better corrosion inhibitors towards copper than the aliphatic carboxylic acids.     

Effects of temperature and aggressive anions on corrosion of carbon steel in potable water

Experiments on the corrosion of carbon steel in three kinds of artificial potable waters containing different concentrations of aggressive anions, Cl⁻ and , open to air in the temperature range from 5 to 60 °C were conducted using weight loss and electrochemical methods. The corrosion rate increased in proportion to the concentration of aggressive anions and with increasing temperature. At lower concentrations of aggressive anions and temperatures, the corrosion rate was lower and the corrosion potential was higher, at intermediate concentrations and temperatures, the corrosion rate increased logarithmically with decreasing potential, and at higher concentrations and temperatures, the corrosion rate was higher and the potential was lower. The corrosion behavior in potable water can be determined by the balance between inhibitive action of oxygen (passive film formation) and aggressive action of Cl⁻ and ions.     

Corrosion inhibition of tin, indium and tin-indium alloys by adenine or adenosine in hydrochloric acid solution

The influence of the concentration of adenine (AD), adenosine (ADS) on the electrochemical corrosion behavior of tin, indium and tin-indium alloys in 0.5 M HCl solution at different temperatures was studied. The investigation involved potentiodynamic cathodic polarization and extrapolation of cathodic and anodic Tafel lines techniques. The inhibition efficiency (IE%) increases with an increase in the concentration of adenine or adenosine of all investigated electrodes. The inhibition process was attributed to the formation of adsorbed film on the surfaces of the electrodes that protects the surface against corrosive agent. The data exhibited that the inhibition efficiency slightly decreases with increasing temperature.Frumkin adsorption isotherm fits well the experimental data. The plots of ln K vs. 1/T in the presence of the two studied inhibitors showed linear behavior. The standard enthalpy, , entropy, and free energy changes of adsorption were evaluated; the calculated values of and were negative while those for were positive. Mainly, all the above results are suggestive of physisorption of the inhibitor molecules on the surfaces of the investigated electrodes.     

Effect of 4-(N,N-diethylamino)benzaldehyde thiosemicarbazone on the corrosion of aged 18 Ni 250 grade maraging steel in phosphoric acid solution

4-(N,N-diethylamino)benzaldehyde thiosemicarbazone (DEABT) was studied for its corrosion inhibition property on the corrosion of aged 18 Ni 250 grade maraging steel in 0.67 M phosphoric acid at 30–50 °C by potentiodynamic polarization, EIS and weight loss techniques. Inhibition efficiency of DEABT was found to increase with the increase in DEABT concentration and decrease with the increase in temperature. The activation energy E_a and other thermodynamic parameters (Δ, Δ, Δ) have been evaluated and discussed. The adsorption of DEABT on aged maraging steel surface obeys the Langmuir adsorption isotherm model and the inhibitor showed mixed type inhibition behavior.     

Adsorption of 3-(4-amino-2-methyl-5-pyrimidyl methyl)-4-methyl thiazolium chloride on mild steel

The adsorption of 3-(4-amino-2-methyl-5-pyrimidyl methyl)-4-methyl thiazolium chloride (AMMPTC) or vitamin B₁ at the mild steel surface from hydrochloric acid (HCl) solution is studied using chemical techniques. The surface coverage with the adsorbed AMMPTC is used to calculate the free energy of adsorption, , of AMMPTC using Bockris-Swinkels isotherm. The dependence of free energy of adsorption, , with surface coverage, θ, is ascribed to surface heterogeneity of the adsorbent. The effect of AMMPTC is discussed from the viewpoint of adsorption model. The adsorption of AMMPTC molecules on the surface occurs without modifying the kinetic of corrosion process which is of first order with respect to mild steel.     

Photoelectron spectroscopy study of the inhibition of mild steel corrosion by molybdate and nitrite anions

Passive films formed on mild steel in aqueous 8.6 mM NaCl solutions (pH 8), containing either or , have been studied with X-ray photoelectron spectroscopy. For either anion these films are ∼5 nm deep, and the primary chemical state of iron is Fe³⁺. Following exposure to , the film consists of a sub-layer (∼4.1 nm) composed largely of ferric oxide/hydroxide, overlaid by Fe₂(MoO₄)₃ (∼0.6 nm). As regards , spectra are consistent with the film being closely related to γ-Fe₂O₃. Furthermore, a reduction product of , potentially N₂, is present, displaying a depth profile comparable to that of molybdate.     

Improvement of healing treatment with NaNO3 for a passivated iron electrode covered with an ultrathin polymer coating to prevent iron corrosion in some solutions containing aggressive anions

An ultrathin and ordered polymer coating was prepared on a passivated iron electrode by modification of a 16-hydroxyhexadecanoate ion self-assembled monolayer with 1,2-bis(triethoxysilyl)ethane (C₂H₅O)₃Si(CH₂)₂Si(OC₂H₅)₃ and octyltriethoxysilane C₈H₁₇Si(OC₂H₅)₃. Further, the passivated and polymer-coated electrode was healed by treatment in 1.0 M NaNO₃ for 4 h. Prevention of passive film breakdown and iron corrosion for the passivated, polymer-coated and healed electrode was examined by monitoring of the open-circuit potential and repeated polarization measurements in oxygenated 0.1 M KClO₄, 0.1 M Na₂SO₄ and 0.1 M NaCl for many hours. The values of the time for passive film breakdown, t_bd were >240, 22.2 and 9.5 h in these solutions, respectively. The protective efficiencies for the electrode were extremely high, more than 99.9% before t_bd, indicating complete protection of substrate iron against corrosion in these solutions, unless passive film breakdown occurred. The presence of on the passive surface by treatment in 1.0 M NaNO₃ was detected by X-ray photoelectron and FTIR reflection spectroscopies. The self-healing activity of adsorbed to suppress passive film breakdown was discussed.     

Influence of anions on the formation of β-FeOOH rusts

The artificial β-FeOOH rusts were synthesized by oxidation of FeCl₂ solutions and hydrolysis of FeCl₃ solutions. Various Na salts such as sulfate, biphosphate, nitrate, and silicate were added to the starting solutions at different anion/Fe molar ratios of 0-0.05. The XRD patterns of the products showed only the diffraction peaks of β-FeOOH. The crystallinity of the products was noticeably reduced by adding and but slightly influenced by adding . The addition of markedly crystallized the products by the hydrolysis of FeCl₃. The N₂ adsorption revealed that the products with were porous particles assembled by β-FeOOH subcrystals. and strongly coordinating to Fe(III) markedly lowered the crystallinity of the products and remained in the formed particles.     

Inhibition of mild steel corrosion in acid solution by Pheniramine drug: Experimental and theoretical study

Inhibition of mild steel corrosion in 1 M HCl solution by Pheniramine drug was studied using weight loss, electrochemical impedance spectroscopy, linear polarization resistance, and potentiodynamic polarization measurements. The values of activation energy (E_a) and different thermodynamic parameters such as adsorption equilibrium constant (K_ads), free energy of adsorption , adsorption enthalpy and adsorption entropy were calculated and discussed. The adsorption process of studied drug on mild steel surface obeys the Langmuir adsorption isotherm. Potentiodynamic polarization measurements showed that Pheniramine is mixed-type inhibitor. Further, theoretical calculations were carried out and relations between computed parameters and experimental inhibition efficiency were discussed.     

Corrosion behaviour of vacuum induction-melted Ni-based alloy in sulphuric acid

A vacuum induction-melted (VIM) Ni-based alloy was immersed in 60% H₂SO₄ solution to investigate its corrosion behaviour and resistance. The results indicate that the microstructure contains a γ-Ni solid solution + Ni₃Si particles, dendrite Ni₃Si, Ni₃B, Cr₇C₃, and CrB. The corrosion started at the zones of the γ-Ni solid solution + Ni₃Si particles and dendrite Ni₃Si. These zones transformed to oxide films and protected the alloy from significant attack. However, the pitting corrosion created paths for acid solution and/or to further attack. Therefore, the corrosion rate decreased and then stabilised at a high value as the immersion time increased.     

The effect of ultrasonic irradiation during electropolymerization of polypyrrole on corrosion prevention of the coated steel

Ultrasonic irradiation was imposed during electropolymerization of polypyrrole (PPy) in acid phosphate solution containing molybdophosphate () ions and pyrrole monomer. Corrosion of the steel coated by the PPy film prepared under ultrasonic irradiation was tested in 3.5 wt.% NaCl solution and compared with corrosion of the steel coated by the PPy film without ultrasonic irradiation. The PPy film prepared under ultrasonic irradiation kept the steel in the passive state one and a half times as long as that prepared without ultrasonic irradiation. Imposition of ultrasound enhanced the doping of and decreased the doping of . The surface morphology of the PPy film was changed with imposition of ultrasound in electropolymerization process. Under imposition of ultrasound, a dense and compact PPy layer was formed. The structure of the PPy film obtained under ultrasonic irradiation was assumed to result from change in nucleation-growth mechanism.