共查询到18条相似文献,搜索用时 187 毫秒
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电渣冶金与电渣熔铸在中国的发展 总被引:5,自引:0,他引:5
中国电渣冶金起步于1958年,至今所有特殊钢厂均建有电渣冶金车间,拥有工业电渣炉86台,年生产能力10万吨.产品包括优质合金钢与超级合金243个牌号.中国冶金工作者在电渣炉型结构、电渣重熔(ESR)工艺、电渣熔铸(ESRC)异型铸件、制备大钢锭及电渣重熔机理方面取得重大成就,成果得到国外同行认可. 相似文献
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论述电渣重熔技术的新进展 ,主要介绍可控气氛电渣重熔、导电结晶器电渣重熔、快速电渣重熔、电渣重熔 冷壁感应引导等技术 ,这些技术使电渣重熔冶金焕发了新的活力 ,得以进一步的发展。 相似文献
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在强氧化气氛下的低碳低硅百吨级电渣锭生产 总被引:2,自引:0,他引:2
研究开发了在强氧化气氛下重熔低C(~0.15%)、低Si(≤0.05%)电渣钢确保冶金质量的电渣重熔技术。据此,生产了单重百吨以上的石油化工高压容器锻件用大型电渣锭10根。产品检验结果表明性能优良。 相似文献
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生产超低硫大钢锭技术的开发被认为是最近十年左右炼钢的主要进展[1]。本研究充分发挥电渣冶金的强制脱硫优势,开发了重熔百吨以上锻件用大型电渣锭获得超低硫(≤0.0020%)的电渣重熔技术。将其应用于200t电渣炉,迄今已连续生产不同钢种90~180t重的电渣锭数十根,最大锻件约130t。所有产品中的硫含量都不超过0.0020%,部分产品低达0.0005%。应用所开发的超低硫技术,不会使生产成本增加。 相似文献
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HEA304钢电渣重熔后易出现碳、氮含量及晶粒度超标。经过对电渣重熔渣系及电渣工艺的摸索试验,确定电渣重熔渣系及工艺要点,生产出优质的核材用HEA304锻件。 相似文献
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Since the USA patent of electroslag remelting(ESR) metallurgy was held by P. K. Hopkins in 1940, the ESR technology has now entered a relatively mature stage after a 70-year history of development. At present, the annual capacity of ESR steels around the world is approximately 2 million tonnes. ESR metallurgy emerged in China in 1958. Since then, electroslag furnaces were gradually installed in Chinese special steel plants. At present, there are more than 200 electroslag remelting furnaces in the metallurgical workshops of these steel plants with an annual production capacity of about 500,000 tonnes of ingots and components made of about 200 varieties of steels, including high quality steels and superalloys. This ESR technology is used as a special remelting and refining method for producing high quality steels and superalloys. However, traditional ESR technology has the disadvantages of environmental pollution and extremely high specific power consumption. High power consumption restricts, to a certain degree, the competitiveness of ESR steels in the marketplace. The measures of power saving in ESR have been researched in recent years. In this paper, some factors influencing power consumption, such as filling ratio, slag system, slag amount, melting rate and furnace structure are reviewed, and several new ESR technologies for power saving are proposed. 相似文献
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压铸模具钢的选择与提高压铸模寿命的途径 总被引:10,自引:5,他引:10
从压铸模具钢3Cr2W8V和4Cr5MbSiV1(H13)的材质和热处理工艺方面分析了提高压铸模寿命的途径。认为选择电渣熔铸钢,采用合理的预处理、热处理工艺,以及在压铸生产过程中进行消除应力回火,通过模具的表面强化和防粘模处理能显著提高压铸模的使用寿命。此外,对模具延寿工作的趋势进行了展望。 相似文献
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B. I. Medovar G. A. Boiko G. S. Marinsky A. V. Chernets 《International Journal of Cast Metals Research》2013,26(3):150-157
AbstractThe Ukrainian-based E. O. Paton Electric Welding Institute has developed new technology for the production of high-quality castings using the centrifugal electroslag casting process (CESC). The technology consists of preparing molten metal in an electroslag crucible furnace from where it is poured, together with the slag, into a rotating casting mould. The authors show that the initial metallic materials may consist of rolled off-cuts, worn-out parts and tools, lumpy waste, and cast stock from continuous casting plants. The use of electro-slag melting technology ensures that there is no loss of alloying elements from the basic charge materials and that there is an absence of harmful contaminants. It is said that the energy characteristics of the electroslag crucible furnace are not inferior to those of induction or arc furnaces. The process technology facilitates the production of high-quality close-to-form castings. The paper presents results of integrated studies of CESC casting quality and describes the method employed in the effective refining of the metal structure. The results of the authors' studies, together with industrial testing and evaluation, show that CESC castings can compete with forgings and stampings in the manufacture of special-purpose components. 相似文献
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J. W. Simmons Ph.D. W. E. Kemp B.S. J. S. Dunning Ph.D. 《JOM Journal of the Minerals, Metals and Materials Society》1996,48(4):20-23
The production of high-nitrogen steels requires the utilization of unique melting and casting technologies such as pressurized electroslag remelting; however, production can be accomplished via powder metallurgy techniques utilizing lower-cost modifications to existing gas-atomization equipment and, in the solid state, by the development of novel processing schemes and equipment. This article describes two methods, one liquid- and one solid-state processing, for the production of high-nitrogen stainless steels—pressurized gas atomization and solid-state nitriding in a mechanical-fluidized vacuum machine. 相似文献
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通过对CoCrMoW合金电渣锭在两种不同的保温制度下保温后进行两种不同的锻造变形方式开坯锻造,研究了CoCrMoW电渣锭锻造保温温度及锻造变形方式对可锻性的影响。试验研究结果表明:CoCrMoW合金电渣锭在1220℃保温1 h后采用整体锻造,锻件的表面质量与内部质量良好;1200℃保温2 h后,采用整体锻造,锻件的表面质量良好,但是内部有缺陷产生;CoCrMoW合金电渣锭在1220℃保温1 h后锻造变形,电渣锭采用分段锻造时表面出现开裂,采用整体锻造时表面质量与内部质量良好;经过开坯后的小规格坯料再继续开坯或锻成品时,分段锻造与整体锻造均可采用。该合金合理的锻造保温温度为1220~1240℃,电渣锭锻造变形方式必须采用整体锻造;小规格锻造方坯变形方式宜采用整体锻造,但也可采用分段锻造。 相似文献