Thermal stability,magnetic and mechanical properties of Fe–Dy–B–Nb bulk metallic glasses with high glass-forming ability

The effects of Dy addition on the thermal stability, glass-forming ability (GFA), magnetic and mechanical properties of quaternary (Fe_0.76−xDy_xB_0.24)₉₆Nb₄ (x = 0–0.07) bulk metallic glasses (BMGs) were investigated. Increasing Dy content from x = 0 to 0.05 extended the supercooled liquid region up to 112 K, allowing the fabrication by copper mold casting of BMGs rods with 5.5 mm in diameter. The high GFA was found to be related to the structure of primary crystalline phase. For the x = 0.05 alloy, the competitive formation process of the complex Fe₂₃B₆ and Dy₂Fe₁₄B phases enabled to obtain the largest GFA value. Moreover, the Fe–Dy–B–Nb BMGs exhibited good soft-magnetic properties, i.e., high saturation magnetization of 1.18–0.56 T and low coercive force of 1.9–21.6 A/m. In addition, the glassy alloy rods also showed high compressive fracture strengths of 4400–4150 MPa and high Vickers hardness of 1110–1090 kg/mm².     

Cr effects on magnetic and corrosion properties of Fe–Co–Si–B–Nb–Cr bulk glassy alloys with high glass-forming ability

Effects of the Cr addition on glass formation, magnetic and corrosion properties of {[(Fe_0.6Co_0.4)_0.75B_0.2Si_0.05]_0.96Nb_0.04}_100−xCr_x (x = 1, 2, 3, 4 at.%) alloys have been investigated. It was found that the addition of Cr element slightly decreases the glass-forming ability (GFA), but is very effective in increasing corrosion resistance and improving soft magnetic properties for this Fe–Co–B–Si–Nb bulk glassy alloy within the composition range examined. The Fe–Co–B–Si–Nb–Cr alloys exhibit high GFA. Full glassy rods with diameters up to 4 mm can be synthesized by copper mold casting. The Fe-based bulk glassy alloys (BGAs) exhibit a high saturation magnetization of 0.81–0.98 T as well as excellent soft magnetic properties, i.e., extremely low coercive force of 0.6–1.6 A/m and super-high initial permeability of 26,400–34,100. Furthermore, corrosion measurements show that corrosion rate and corrosion current density of these Fe-based BGAs in 0.5 M NaCl solution decrease from 7.0 × 10⁻¹ to 1.6 × 10⁻³ mm/year and 3.9 × 10⁻⁶ to 8.7 × 10⁻⁷ A/cm², respectively, with increasing Cr content from 0 to 4 at.%. The success of synthesizing the new Fe-based BGAs exhibiting simultaneously high GFA as well as excellent good soft magnetic properties combined with high saturation magnetization and enhanced corrosion resistance allows us to expect future progress as a new type of soft magnetic materials.     

Glass-forming ability and soft magnetic properties of (Co0.6Fe0.3Ni0.1)67B22+xSi6−xNb5 bulk glassy alloys

The glass-forming ability (GFA) and soft-magnetic properties of (Co_0.6Fe_0.3Ni_0.1)₆₇B_22+xSi_6?xNb₅ (x = 0–1.5) bulk glassy alloys was investigated. The DSC curves show that the (Co_0.6Fe_0.3Ni_0.1)₆₇B_22+xSi_6?xNb₅ bulk glassy alloys have a wide supercooled liquid region (ΔT_x) of about 60 K, and high reduced glass transition temperature (T_g/T_l) lies in the range from 0.628 to 0.649. By copper mold casting method, the bulk glassy alloys with diameters up to 4.5 mm can be formed. In addition to high GFA, the Co-based bulk glassy alloys also exhibit good soft-magnetic properties, i.e., saturation magnetization of 0.58–0.61 T, low coercive force of 0.83–1.46 A/m, and high permeability of (1.79–2.2) × 10⁴ at 1 kHz under a field of 1 A/m. These Co-based bulk glassy alloys are promising for future applications as a new structural and functional material.     

Enhancement on GFA and mechanical properties of Ni-based bulk metallic glasses through Fe addition

Bulk Ni_76-xFe_xP₁₄B₆Ta₄ (x = 10, 20, 30, all in at.%) glassy alloy rods with diameters of 1.5–3.0 mm are synthesized by combining fluxing treatment and J-quenching technique, and the effects of Fe substitution for Ni on the glass forming ability (GFA), thermal stability, mechanical properties, and corrosion resistance of the present Ni-based bulk metallic glasses (BMGs) have been studied systematically in this work. It is found that the appropriate substitution of Fe for Ni can greatly enhance the GFA of the present Ni-based alloys, and the critical diameter for fully glass formation gets to the maximum value of 3.0 mm when the substitution content of Fe for Ni is 20 at.%. The corrosion tests show that the substitution of Fe for Ni causes a certain reduction of the corrosion resistance of the present Ni-based BMGs, but the corrosion current densities in both 1 M NaCl and 1 M HCl solutions are below the order of magnitude of 10⁻⁵ A/cm² and the corrosion rate in1 M HCl solution is in the order of magnitude of 0.1 mm/year, still exhibiting a good corrosion resistance. The present Ni-based BMGs exhibit a compressive strength of more than 2.6 GPa and, more significantly, the substitution of Fe for Ni greatly enhances the compressive plasticity of the present Ni-based BMGs and the compressive plastic strain gets up to 6.6% when 20 at.% of Ni is substituted by Fe. This work indicates that the GFA and mechanical properties of Ni-based BMGs can be enhanced significantly through the Fe addition.     

Novel FePBNbCr glassy alloys “SENNTIX” with good soft-magnetic properties for high efficiency commercial inductor cores

According to a recent study, Fe-based glassy alloys are expected good soft-magnetic properties such as high saturation magnetization and lower coercive force. We focused on Fe-based glassy alloys and have succeeded in developing novel glassy Fe_97?x?yP_xB_yNb₂Cr₁ (x = 5–13, y = 7–15) alloys for an inductor material. The glassy alloy series of Fe_97?x?yP_xB_yNb₂Cr₁ (x = 5–13, y = 7–15) have high glass-forming ability with the large critical thickness of 110–150 μm and high B_s of 1.25–1.35 T. The glassy alloy powder with chemical composition Fe₇₇P_10.5B_9.5Nb₂Cr₁ exhibits an excellent spherical particle shape related to the lower melting point and liquid phase point. In addition, Fe–P–B–Nb–Cr powder/resin composite core has much lower core loss of 653–881 kW/m³, which is approximately 1/3 lower than the conventional amorphous Fe–Si–B–Cr powder/resin composite core and 1/4 lower than the conventional crystalline Fe–Si–Cr powder/resin composite core due to the lower coercive force of 2.5–3.1 A/m. Based on above results, the glassy Fe₇₇P_10.5B_9.5Nb₂Cr₁ alloy powder enable to achieve ultra-high efficient and high quality products in a commercial inductor. In fact, the surface mounted inductor using Fe–P–B–Nb–Cr powder/resin exhibits the high efficiency of approximately 2.0% compared with the conventional inductors made of the crystalline Fe–Si–Cr powder/resin composite core.     

Magnetic properties and magnetocaloric effect of FeCrNbYB metallic glasses with high glass-forming ability

The influences of Cr addition on the Curie temperature (T_C), glass-forming ability (GFA), and magnetocaloric effect were investigated in FeCrNbYB metallic glasses. It was found that the addition of Cr element slightly decreases the GFA and saturation magnetization, whereas effectively modulates T_C. By the method of copper mold casting, bulk metallic glasses (BMGs) with critical diameters up to 5 mm can be obtained in Fe_68−xCr_xNb₄Y₆B₂₂ (x = 2–6) alloys. The resulting metallic glasses exhibit T_C of 271–367 K and excellent magnetocaloric properties, including magnetic entropy change of 0.76–1.05 J/kg K, and refrigerant capacity of 83–93 J/kg under a low field change of 1.5 T. In addition, they exhibit a wide supercooled liquid region of 116–135 K. The successful synthesis of the FeCrNbYB BMGs with near room-temperature magnetocaloric properties is encouraging for the future development of Fe-based BMGs as a new magnetic refrigerant in magnetic cooling system.     

Fe-based soft magnetic amorphous alloys with high saturation magnetization above 1.5 T and high corrosion resistance

Fe-rich amorphous alloys with minor-addition of Cr and/or Nb were examined with the aim of developing Fe-based amorphous alloys exhibiting simultaneously high saturation magnetization above 1.5 T and good corrosion properties. Fe₈₂Cr₂B₈P₄Si₃C and Fe₈₂NbB₉P₄Si₃C amorphous alloys were found to exhibit high saturation magnetizations of 1.49 T and 1.57 T, respectively, and rather good corrosion resistance in 3.5 mass% NaCl solution at 298 K. The minor-addition of Cr or Nb enables the formation of amorphous alloy particles without harmful oxide layer by water atomization process which makes these alloys suitable for applications as soft magnetic core materials. The addition of 1 at% Nb improved the corrosion resistance through the increase in E_corr value, which makes easy to reach passive state, and the suppression of pitting corrosion. Besides, it has been proved that the simultaneous addition of Nb and Cr has an effect on forming protective passive film.     

Effects of Co substitution for Fe on the glass forming ability and properties of Fe80P13C7 bulk metallic glasses

Bulk magnetic Fe_80−xCo_xP₁₃C₇ (x = 0, 5, 10, 15, 20 at.%) glassy alloy rods were prepared by the combination method of fluxing treatment and J-quenching technique, and the attainable maximum diameter for fully glass formation gets to 2.5 mm for x = 5. The effects of Co substitution for Fe on the glass formation ability (GFA), thermal stability, mechanical properties and magnetic properties have been investigated systematically. It was found that the partially substitution of Co for Fe can enhance the GFA of Fe₈₀P₁₃C₇ alloy, while excessive substitution will lead to the degradation of GFA. The compressive test shows that the substitution of Co for Fe results in the decease of fracture strength, and then significantly enhance the room temperature plastic strain of the present Fe-based BMGs, which can be identified that the plastic strain at room temperature gets to 2.5% and 3.0% for x = 5 and 10, respectively. The saturation magnetization of Fe_80−xCo_xP₁₃C₇ (x = 0, 5, 10, 15, 20 at.%) BMGs firstly increases from 1.477 T to 1.550 T with increasing Co content from x = 0 to 5, and then deceases from 1.549 T to 1.519 T with increasing Co content from x = 5 to 20. The Curie temperature of the present FeCoPC BMGs quickly increases with the substitution of Co for Fe.     

Effect of Fe additions on microstructure and mechanical properties of a multi-component Nb–16Si–22Ti–2Hf–2Al–2Cr alloy at room and high temperatures

The phase constitutions, microstructural evolutions, and mechanical properties of Nb–16Si–22Ti–2Hf–2Al–2Cr–xFe alloys (where x = 1, 2, 4, 6 at.%, hereafter referred to as 1Fe, 2Fe, 4Fe and 6Fe alloys, respectively) prepared by arc-melting were investigated. It was observed that the nominal Fe content affected the solidification path of the multi-component alloy. The as-cast 1Fe alloy primarily consisted of a dendritic-like Nb_SS phase and (α+γ)-Nb₅Si₃ silicide, and the as-cast 2Fe and 4Fe alloys primarily consisted of an Nb_SS phase, (α+γ)-Nb₅Si₃ silicide and (Fe + Ti)-rich region. In addition to the Nb_SS phase, a multi-component Nb₄FeSi silicide was present in the as-cast 6Fe alloy. When heat-treated at 1350 °C for 100 h, the 1Fe and 6Fe alloys almost exhibited the same microstructures as the corresponding as-cast samples; for the 2Fe and 4Fe alloys, the (Fe + Ti)-rich region decomposed, and Nb₄FeSi silicide formed. The fracture toughness of the as-cast and heat-treated Nb–16Si–22Ti–2Hf–2Al–2Cr–xFe samples monolithically decreased with the nominal Fe contents. It is interesting that at room temperature, the strength of the heat-treated samples was improved by the Fe additions, whereas at 1250 °C and above, the strength decreased, suggesting the weakening role of the Nb₄FeSi silicide on the high-temperature strength. As the nominal Fe content increased from 1 at.% to 6 at.%, for example, the 0.2% yield strength increased from 1675 MPa to 1820 MPa at room temperature; also, the strength decreased from 183 MPa to 78 MPa at 1350 °C.     

Glass formation and magnetic properties of Fe-based metallic glasses fabricated by low-purity industrial materials

Fe-based metallic glasses of (Fe₇₄Nb₆B₂₀)_100-xCr_x (x=1, 3, 5) with high glass forming ability (GFA) and good magnetic properties were prepared using low-purity raw materials. Increasing Cr content does not significantly change glass transition temperature and onset crystallization temperature, while it enhances liquidus temperature. The addition of Cr improves the GFA of the (Fe₇₄Nb₆B₂₀)_100-xCr_x glassy alloys compared to that in Cr-free Fe-Nb-B alloys, in which the supercooled liquid region (ΔT_x), T_rg and γ are found to be 50–54 K, 0.526–0.538, and 0.367–0.371, respectively. The (Fe₇₄Nb₆B₂₀)_100–xCr_x glassy alloys exhibit excellent soft magnetic properties with high saturation magnetization of 139–161 A·m²/kg and low coercivity of 30.24–58.9 A/m. Present Fe-Nb-B-Cr glassy alloys exhibiting high GFA as well as excellent magnetic properties and low manufacturing cost make them suitable for magnetic components for engineering application.     

Ni- and Cu-free Ti-based metallic glasses with potential biomedical application

In the present work Ti–Fe–Si and Ti–Fe–Si–X (X = Zr, Pd, Ge) glassy alloys are discussed as potential biomedical materials. Depending on composition and experimental conditions these alloys possess glassy, quasicrystalline or crystalline structure. The glassy state and crystallization behavior of the melt spun ribbons were studied by X-ray diffraction (XRD), transmission electron microscopy (TEM), differential scanning calorimetry (DSC) and the Hank's solution was used as simulated body fluid for corrosion tests. Ternary Ti–Fe–Si alloys near the Ti₆₅Fe₃₀Si₅ eutectic point were prone to form quasicrystals if the cooling rate was not high enough to retain amorphous structure. The compositions on the steeper side of the eutectic point could be vitrified. The results indicate that small additions of Zr can have a positive effect on glass formation, while additions of Ge, Pd may have a detrimental effect by promoting crystallization. Ti–Fe–Si and Ti–Fe–Si–Zr alloys exhibited high corrosion properties, superior to that of pure Ti and most of Ti-based glassy alloys reported in the literature. Being free of Ni and Cu this group of alloys may be considered for possible biomedical application.     

Mo microalloying effect on the glass-forming ability, magnetic, mechanical and corrosion properties of (Fe0.76Si0.096B0.084P0.06)100-xMox bulk glassy alloys

The effect of Mo addition on the glass-forming ability (GFA), magnetic properties, mechanical properties and corrosion resistance of (Fe_0.76Si_0.096B_0.084P_0.06)_100−xMo_x (x = 0, 2, 4 and 6 at.%) bulk glassy alloys (BGAs) with high Fe contents was investigated. The 2 at.% Mo addition makes the alloy composition approach towards a eutectic point, which could result in an increase in the GFA. The BGA rod with diameters up to 3.5 mm was produced by copper mold casting. These BGAs exhibit a rather high saturation magnetization of 0.98-1.51 T and lower coercive force of 1.7-2.1 A/m. A significant improvement in corrosion resistance was observed with microalloying Mo element in 1 N H₂SO₄ solution. Furthermore, these Fe-based BGAs show super-high strength of ∼3.3 GPa and Young's modulus of 200 GPa.     

Development of FeNiNbSiBP bulk metallic glassy alloys with excellent magnetic properties and high glass forming ability evaluated by different criterions

Fe₃₈Ni₃₈Nb_2.5B_21.5−x−yP_xSi_y (x, y = 1–8) bulk metallic glassy alloys with high glass forming ability and excellent magnetic properties were developed. Bulk samples with maximum diameters of 3 mm are fabricated by copper mold casting method. The glassy alloys have large ΔT_x of 40–70 K. The alloys exhibit excellent magnetic properties like extremely low H_c of 0.5–0.8 A/m, high μ_e of 1.6–2.85 × 10⁴ and comparatively high B_s of 0.6–0.8 T which changes regularly with the content variations of P, B and Si. By ascertaining applicability of the empirical GFA criterions, T_rg, α, β and γ can be used in evaluating the GFA of FeNiBSiPNb system alloys.     

Corrosion behavior of Zr–Nb–Cr cladding alloys

Zr-Nb-Cr alloys were used to evaluate the effects of alloying elements Nb and Cr on corrosion behavior of zirconium alloys. The microstructures of both Zr substrates and oxide films formed on zirconium alloys were characterized. Corrosion tests reveal that the corro- sion resistance of ZrxNb0.1Cr （x = 0.2, 0.5, 0.8, 1.1; wt%） alloys is first improved and then decreased with the increase of the Nb content. The best corrosion resistance can be obtained when the Nb concentration in the Zr matrix is nearly at the equilibrium solution, which is closely responsible for the formation of columnar oxide grains with protective characteristics. The Cr addition degrades the corrosion resistance of the Zrl.lNb alloy, which is ascribed to Zr（Cr,Fe,Nb）2 precipitates with a much larger size than β-Nb.     

Effects of B addition on the microstructure and properties of Nb silicide based ultrahigh temperature alloys

Four Nb silicide based ultrahigh temperature alloys with compositions of Nb–22Ti–16Si–5Cr–4Hf–3Al–xB (x = 0, 2, 5 and 10, respectively) (at%) were prepared by vacuum non-consumable arc melting. The effects of B content on the phase selection, microstructure, oxidation resistance at 1250 °C, room-temperature fracture toughness and microhardness of the alloys were investigated. The results showed that the microstructures of the four alloys were all comprised of primary silicide blocks, Nbss dendrites and eutectic colonies. However, the crystal structures or types of silicides and the amounts of constituent phases obviously varied with increase in B content in the alloys. The oxidation resistance of the alloys was significantly ameliorated by B addition. The room temperature fracture toughness of the alloys was improved with 2 at% B addition but degraded with 5 or 10 at% B addition. The microhardness of Nbss rose slightly with increase in B content in the alloys, while that of silicides was dependent on their crystal structures, types and concentrations of alloying elements.     

Formation,ductile deformation behavior and soft-magnetic properties of (Fe,Co,Ni)–B–Si–Nb bulk glassy alloys

Fe-based [(Fe,Co,Ni)_0.75B_0.2Si_0.05]₉₆Nb₄ bulk ferromagnetic glassy alloy rods with the diameters up to 4 mm were synthesized by copper mold casting. The addition of Ni element caused no decrease in glass-forming ability and fracture strength, but increased the compressive deformation ductility of this Fe-based bulk glassy alloy system. The glassy alloy rods exhibit super-high fracture strength over 4000 MPa, high Young's modulus over 200 GPa, elastic strain of 0.02 and plastic strain up to 0.005. The bulk glassy alloys also exhibit good soft-magnetic properties, i.e., high saturation magnetization of 0.8–1.1 T, low coercive force below 3 A/m, and high permeability of 1.6–2.1 × 10⁴ at 1 kHz. The success of synthesizing a super-high strength Fe-based bulk glassy alloy with some compressive plastic strain and good soft-magnetic properties is encouraging for future development of Fe-based bulk glassy alloys as new engineering and functional materials.     

Bulk glassy Fe-Cr-Mo-C-B alloys with high corrosion resistance

The preparation of bulk glassy alloys with high glass-forming ability and high corrosion resistance in Fe-based system was succeeded by means of copper-mold casting. The temperature interval of supercooled liquid region (ΔT_x) is as large as 53-62 K and the reduced glass transition temperature (T_g/T_m) is as high as 0.62-0.63 for the cast Fe_50−xCr₁₆Mo₁₆C₁₈B_x (x=4, 6, 8 at.%) glassy alloys. The corrosion rates of the Fe_50−xCr₁₆Mo₁₆C₁₈B_x glassy alloys with a diameter of 1.2 mm were in the range of 10⁻³-10⁻² mm year⁻¹ in 1, 6 and 12 N HCl solutions at 298 K. The bulk glassy alloys are spontaneously passivated in 1 and 6 N HCl solutions with wide passive region and low passive current density. They do not suffer pitting corrosion even when polarized anodicly in 12 N HCl solution up to 1.0 V (Ag/AgCl). The high corrosion resistance is due to the formation of chromium-rich passive films during immersion in HCl solutions. In addition, the increase of boron content in alloys improves the corrosion resistance of the bulk glassy alloys within the composition range examined.     

Comparative study of stress corrosion cracking susceptibility of Fe18Cr10Mn- and Fe18Cr10Mn1Ni-based high nitrogen stainless steels

The stress corrosion cracking (SCC) behavior of Fe18Cr10Mn1Ni(0.3–0.8)N alloys was investigated in aqueous NaCl environment by using slow strain rate test method, and the results were compared to those of Ni-free counterparts. The addition of N tended to improve the SCC resistance of Fe18Cr10Mn- and Fe18Cr10Mn1Ni-based alloys. The alloying Ni magnified the beneficial effect of N on the SCC susceptibility and, eventually, the Fe18Cr10Mn0.8N alloy was immune to SCC in 2 M NaCl solution at 50 °C. The SCC behavior of the present alloys was found to be closely related to the repassivation tendency and the resistance to pitting corrosion.     

Preparation and properties of quaternary CoMoPB bulk metallic glasses

A new series of Co_80−xMo_xP₁₄B₆ (x = 7, 9, and 11 at%) bulk glassy alloys were successfully prepared by a combination method of fluxing treatment and J-quenching technique. The glass-forming ability (GFA) of the obtained Co-based alloys is sensitive to the Mo content substituted for Co, and the maximum attainable diameter for a fully amorphous state can reach 4.5 mm at x = 9. The compressive tests show that the obtained Co-based BMGs exhibit a compressive strength of 3.3–3.9 GPa, but nearly zero compressive plasticity. The new Co-based BMGs possess good soft magnetic properties, and their saturated magnetization values decrease from 47 emu/g (0.45 T) to 14 emu/g (0.14 T) with increasing the content of the Co substitute from 7 at% to 11 at%, which may be attributed to the anti-ferromagnetic coupling between the Mo and Co atoms. Because of their good GFA, high Co content, few constituting elements, and relatively high strength, the obtained Co-based BMGs (especially Co₇₁Mo₉P₁₄B₆ BMG) can be considered promising as starting alloys to develop the new Co-based BMGs for the advanced structural and functional applications.     

Observation of passive films on Fe–20Cr–xNi (x = 0, 10, 20 wt.%) alloys using TEM and Cs-corrected STEM–EELS

The structure and composition of passive film formed on Fe–20Cr–xNi (x = 0, 10, 20 wt.%) alloys in deaerated pH 8.5 borate buffer solution was examined by transmission electron microscope and Cs-corrected scanning transmission electron microscope-electron energy loss spectroscopy. Thickness of the passive film on each alloy was measured to be 2.5–2.7 nm and the passive film was enriched with Cr. The passive film formed on the alloys exhibited an amorphous structure, as confirmed by the lack of diffraction contrast and by the fast Fourier transform images taken within a region of the passive film on each alloy.