Electromagnetic shielding properties of iron oxide impregnated kenaf bast fiberboard

The electromagnetic shielding effectiveness of kenaf fiber based composites with different iron oxide impregnation levels was investigated. The kenaf fibers were retted for removing the lignin and extractives from the fibers and magnetized. Using the unsaturated polyester and the magnetized fibers, kenaf fiber based composites were manufactured by the compression molding process. The transmission energies of the composites were characterized when the composite samples were exposed under the irradiation of electromagnetic (EM) wave with a variable frequency from 9 GHz to 11 GHz. Using the Scanning Electron Microscope (SEM), the iron oxide nanoparticles were observed on the surfaces and inside the micropore structures of single fibers. As the Fe content increased from 0% to 6.8%, 15.9% and 18.0%, the total surface free energy of kenaf fibers with the magnetizing treatments increased from 44.8 mJ/m² to 46.1 mJ/m², 48.8 mJ/m² and 53.0 mJ/m², respectively, while the modulus of elasticity reduced from 2875 MPa to 2729 MPa, 2487 MPa and 2007 MPa, respectively. Meanwhile, the shielding effectiveness was increased from 30–50% to 60–70%, 65–75% and 70–80%, respectively.     

Characterization of thermoplastic natural fibre composites made from woven hybrid yarn prepregs with different weave pattern

This paper focuses on the effect of weave structure on mechanical behaviour and moisture absorption of the PLA/hemp woven fabric composites made by compression moulding. The unidirectional woven fabric prepregs were made from PLA (warp) and PLA/hemp wrapped-spun hybrid yarn (weft) with two different weave patterns; 8-harness satin and basket. Unidirectional composites with 30 mass% hemp content were fabricated from these prepregs, and compared to winded PLA/hemp hybrid yarn laminates with same composition. The composite from the satin fabric had significantly lowest porosities and best mechanical properties compared to the composite made from the winded hybrid yarn and basket fabric. The tensile, flexural, and impact strength were 88 MPa, 113.64 MPa, and 24.24 kJ/m², respectively. The effect of weave pattern on water absorption is significant. Although the composite from hybrid yarn laminate has larger water absorption than that of the pure PLA, it exhibits lower moisture absorption than both weaves.     

Some technological properties of wood–styrofoam composite panels

Synthetic resins are widely used in wood based composites manufacturing. Besides their many advantages, most of them contain formaldehyde and a chemical agents that cause environmental problems. Styrofoam known as expanded polystyrene, is used all over the world for various purposes including thermal insulation, packing, coffee cups, fabrication of car parts etc. This study investigated the evaluation possibilities of styrofoam wastes in plywood production as a bonding material. Pine (Pinus pinea) and poplar (Populus deltoides I-77/51) veneers were used to produce wood–styrofoam composite (WSC) and traditional plywood. Urea-formaldehyde adhesive was used as bonding material for traditional plywood panels. Two different types of styrofoam having high density (25 kg/m³) and low density (10 kg/m³) were used as binder in the manufacturing of WSC panels. Bonding and bending strength, modulus of elasticity, density and thermal conductivity of plywood and WSC panels were investigated. Experimental results showed that mechanical properties of panels manufactured with low density styrofoam type were higher than those of panels manufactured with high density styrofoam type. The lowest thermal conductivity among the all panels was found for poplar panels manufactured with high density styrofoam.     

Scaling resistance of high performance concretes containing a small portion of pre-wetted lightweight fine aggregate

The subject of the investigation was the influence of pre-wetted lightweight aggregate on damage of the concrete surface due to cyclic freezing and thawing in the presence of de-icing salts tested according to the Swedish Standard SS 13 72 44 (the Borås method). Six series of concrete specimens were made with the same water/binder (w/b) ratio 0.32, cement volume 400 kg/m³ and content of superplasticiser 8.8 kg/m³. One series, S3/2, contained an air-entraining agent. Series S4/7 and S4/8 were made with water/cement ratio equal to 0.45 and a lower cement content 340 kg/m³. In a few series the sand fraction 0–2 mm and basalt fraction 2–4 mm were partly or totally replaced by wetted lightweight aggregate. Concretes S3/1, S3/3, S4/7 and S4/8, failed the test. The best results were obtained for concrete S3/6 (with the 2–4 mm fraction replaced by half) and S3/2 (air-entrained). The application of an air-entraining agent is more expensive than LWA, and at a construction site it is not always easy to control. It seems that the replacement of a part of aggregate by LWA could be a more effective way to improve the scaling resistance.     

Structure property relation of hybrid biocomposites based on jute,viscose and polypropylene: The effect of the fibre content and the length on the fracture toughness and the fatigue properties

In the present study, the extent of jute and viscose fibre breakage during the extrusion process on the fracture toughness and the fatigue properties was investigated. The composite materials were manufactured using direct long fibre thermoplastic (D-LFT) extrusion, followed by compression moulding. The fracture toughness (K_IC) and the fracture energy (G_IC) of the PP–J30 composites were significantly improved (133% and 514%, respectively) with the addition of 10 wt% viscose fibres, indicating hindered crack propagation. The addition of viscose fibres resulted in three times higher fatigue life compared with that of the unmodified jute composites. Further, with the addition of (2 wt%) MAPP, the PP–J30–V10 resulted in a higher average viscose fibre length of 8.1 mm, and the fracture toughness and fracture energy increased from 9.1 to 10.0 MPa m^1/2 and 28.9 to 31.2 kJ/m², respectively. Similarly, the fatigue life increased 51% compared with the PP–J30–V10, thus demonstrating the increased work energy due to hindrance of the propagation of cracks.     

Preparation and characterization of sulfonated poly(1,3,4-oxadiazole)/multi-walled carbon nanotube composite films with high performance in electric heating and thermal stability

For manufacturing thermally stable electric heating composite films, a sulfonated poly(1,3,4-oxadiazole) (sPOD) was synthesized and it was composited with pristine MWCNT of 0.1–10.0 wt% by an ultrasonicated solution mixing and casting. SEM images revealed that the pristine MWCNTs were dispersed well in the composite matrix via π–π interaction between the MWCNTs and the aromatic rings of sPOD backbone. The electrical resistivity of the composite films decreased considerably from ∼10⁹ Ω cm to ∼10⁰ Ω cm with the increment of the MWCNT content by forming a percolation threshold at ∼0.026 wt%. The composite films with 5.0–10.0 wt% MWCNT contents, which had sufficiently low electrical resistivity of ∼10³–10⁰ Ω cm, exhibited excellent electric heating performance by attaining high maximum temperatures as well as electric energy efficiency. Since the dominant thermal decomposition of the composite films took place at ∼500 °C, sPOD/MWCNT composite films with low electrical resistivity could be used for high performance electric heating materials for advanced applications.     

The effect of fibre content on the mechanical properties of hemp and basalt fibre reinforced phenol formaldehyde composites

In this study, mechanical properties such as tensile, flexural and impact strengths of hemp/phenol formaldehyde (PF), basalt/PF and hemp/basalt hybrid PF composites have been investigated as a function of fibre loading. Hemp fibre reinforced PF composites and basalt fibre reinforced composites were fabricated with varying fibre loading i.e. 20, 32, 40, 48, 56 and 63 vol%. The hybrid effect of hemp fibre and basalt fibre on the tensile, flexural and impact strengths was also investigated for various ratio of hemp/basalt fibre loading such as 1:0, 0.95:0.05, 0.82:0.18, 0.68:0.32, 0.52:0.48, 0.35:0.65, 0.18:0.82 and 0:1. Total fibre loading of the hybrid composites was 40 vol%. The results showed that the tensile strength and elongation at break increase with increasing fibre loading up to 40 vol% and decrease above this value for hemp fibre reinforced PF composite. Similar trend was observed for flexural strength and the maximum value was obtained for 48 vol% hemp fibre loading. Impact strength of hemp/PF composite showed a regular trend of increase with increasing fibre loading up to 63 vol%. Tensile strength, flexural strength and impact strength values of basalt/PF composites were found to be lower compared to hemp/PF composites. The tensile strength and elongation at break of basalt/PF composite increased by incorparation of basalt fibre up to 32 vol% and decreased beyond this value. Flexural strength of basalt/PF composite decreased linearly with fibre loading. However, the maximum impact strength was obtained for 48 vol% basalt fibre loading. For hemp/basalt hybrid PF composite, the tensile strength decreased with increasing basalt fibre loading. On the other hand, the flexural and impact strengths showed large scatter. The maximum flexural strength value was obtained for 0.52:0.48 hemp/basalt ratio. Corresponding value for impact strength was obtained for 0.68:0.32 hemp/basalt fibre ratio.     

Study on thermal properties of graphene foam/graphene sheets filled polymer composites

The polymer composites composed of graphene foam (GF), graphene sheets (GSs) and pliable polydimethylsiloxane (PDMS) were fabricated and their thermal properties were investigated. Due to the unique interconnected structure of GF, the thermal conductivity of GF/PDMS composite reaches 0.56 W m⁻¹ K⁻¹, which is about 300% that of pure PDMS, and 20% higher than that of GS/PDMS composite with the same graphene loading of 0.7 wt%. Its coefficient of thermal expansion is (80–137) × 10⁻⁶/K within 25–150 °C, much lower than those of GS/PDMS composite and pure PDMS. In addition, it also shows superior thermal and dimensional stability. All above results demonstrate that the GF/PDMS composite is a good candidate for thermal interface materials, which could be applied in the thermal management of electronic devices, etc.     

Manufacture and characterisation of thermoplastic composites made from PLA/hemp co-wrapped hybrid yarn prepregs

PLA/hemp co-wrapped hybrid yarns were produced by wrapping PLA filaments around a core composed of a 400 twists/m and 25 tex hemp yarn (Cannabis sativa L) and 18 tex PLA filaments. The hemp content varied between 10 and 45 mass%, and the PLA wrapping density around the core was 150 and 250 turns/m. Composites were fabricated by compression moulding of 0/90 bidirectional prepregs, and characterised regarding porosity, mechanical strength and thermal properties by dynamic mechanical thermal analysis (DMTA) and differential scanning calorimetry (DSC). Mechanical tests showed that the tensile and flexural strengths of the composites markedly increased with the fibre content, reaching 59.3 and 124.2 MPa when reinforced with 45 mass% fibre, which is approximately 2 and 3.3 times higher compared to neat PLA. Impact strength of the composites decreased initially up to 10 mass% fibre; while higher fibre loading (up to 45 mass%) caused an increase in impact strength up to 26.3 kJ/m², an improvement of about 2 times higher compared to neat PLA. The composites made from the hybrid yarn with a wrapping density of 250 turns/m showed improvements in mechanical properties, due to the lower porosity. The fractured surfaces were investigated by scanning electron microscopy to study the fibre/matrix interface.     

Thermal conductivity of Cu–Zr/diamond composites produced by high temperature–high pressure method

Copper matrix composites reinforced with about 90 vol.% of diamond particles, with the addition of zirconium to copper matrix, were prepared by a high temperature–high pressure method. The Zr content was varied from 0 to 2.0 wt.% to investigate the effect on interfacial microstructure and thermal conductivity of the Cu–Zr/diamond composites. The highest thermal conductivity of 677 W m⁻¹ K⁻¹ was achieved for the composite with 1.0 wt.% Zr addition, which is 64% higher than that of the composite without Zr addition. This improvement is attributed to the formation of ZrC at the interface between copper and diamond. The variation of thermal conductivity of the composites was correlated to the evolution of interfacial microstructure with increasing Zr content.     

Investigation on the ballistic impact behavior of various alloys against 7.62 mm armor piercing projectile

In this study, impact behavior of the aluminum alloys of 7075 and 5083 and the high-strength low-alloy steel, AISI 4140 was investigated under 7.62 mm armor piercing (AP) projectile experimentally. Various heat treatments were applied to the alloys AISI 4140 and 7075 to see the effect of hardness and strength on their ballistic behaviors. Experimental results showed that among the investigated materials, the best ballistic performance was attained with the alloy, 7075-T651 which maintained the ballistic protection with the areal density 85 kg/m².     

Properties of ball milled thermally treated hemp fibers in an inert atmosphere for potential composite reinforcement

Hemp (émph{Cannabis Sativ L}.) is an important lignocellulosic raw material for the manufacture of cost-effective environmentally friendly composite materials. From an earlier experiment it was found that when hemp bast fibers were heated between 160^∘C and 260^∘C, there was softening of lignin leading to opening of fibers and the preliminary observations showed that heat treatment at 220^∘C in an inert environment seemed to provide enough fiber without affecting the associated tissues of the fibers. However, these heat treated fibers need to be separated by mechanical action. For this experiment, hemp fibers were given heat treatment in an enclosed vessel in a nitrogen environment at 220^∘C for 30 min and then they were ball milled. It was found that there was further opening of fibers upon ball milling of the heated fibers and the total number of fibers increased for the equal weight of fibers. It was not possible to find strength properties of shorter length fibers; however, the results from shorter clamping length indirectly indicated that these fibers were of higher strength. The ball milled fibers also contained copious amount of fines which must be removed before using the fibers for composite manufacturing.     

Synthesis and characterization of nanosized micro-mesoporous Zr–SiO2 via Ionic liquid templating

A series of micro-mesoporous Zr–SiO₂ composites with nanoscale domains were prepared by using ionic liquid (IL) as a template at 373 K in only 3 h with one-step. The synthesized Zr–SiO₂ materials were characterized by N₂ adsorption–desorption, scanning electron microscopy, transmission electron microscopy, powder X-ray diffraction, Fourier transform infrared spectroscopy, diffuse reflectance UV–Vis spectroscopy, thermogravimetric analysis and temperature program desorption technologies. The results show that the synthesized composite materials possess nanoparticle with a mean diameter of about 100 nm and a large surface area more than 1000 m²/g, and the hierarchically porous structure is preserved after removing template by calcination at high temperature and treating in boiling water for 72 h. The heteroatom of zirconium has been successfully incorporated into the structure framework and/or has been highly dispersed on the surface of materials. The prepared materials contain moderate to strong acid sites and the surface acid site concentration is 0.18–0.42 sites/nm². The amount of strong acid sites increases with a decrease of Si/Zr ratio, which leads to increased temperature for removing IL templates.     

Investigation on the scattering-filling coarse aggregate self-consolidating concrete

To secure good flowability and workability of SCC, the volume fraction of coarse aggregate keep at an extremely low level. A new kind of SCC pouring method named scattering-filling coarse aggregate process was invented: it was method to scatter 20% (volume fraction to the finished concrete) of extra coarse aggregate into the fresh SCC mixture to replace the fresh concrete mixture while the concrete was pouring. A high strength (82 MPa) SCC just composing 360 kg/m³ cement and 120 kg/m³ class F fly ash was prepared with this process. With an increase of the extra coarse aggregate replacing ratio from 0 to 30%, the compressive strength of SCC increased steadily and reached a peak value when this ratio is 20%, then the strength dropped sharply. The drying shrinkage ratio and the chloride ion permeability decreased with the increase of that ratio. The scattering-filling coarse aggregate process can cast high strength SCC with lower cementitious materials content and produce concrete with better performance than the ordinary process.     

Porous polyurethane composites with natural fibres

In the work the methodology and results of the investigations that concern rigid polyurethane foams modified with natural fibres and oil-based polyol are presented. The goal of the investigations was to obtain the cellular, polyurethane composites with the heat insulating and mechanical properties similar or better as in the case of the reference material. The obtained polyurethane composites had apparent densities about 40 kg/m³. The modified composites contained the considerable part of biodegradable components on the base of renewable raw materials. The influence of the rapeseed oil-based polyol, flax and hemp fibres of different length on the cell structure, closed cells content, apparent density, thermal conductivity and compression strength of the rigid polyurethane composites are analyzed. In the case of application of fibre in the amount of 5% php (per hundred polyols) the foam composites with the highest values of compressive strength and the lowest thermal conductivity were obtained.     

Influence of condensed water on heat radiation absorptivity at cryogenic temperatures

Influence of water deposit on heat radiation absorptivity of a metallic surface was measured in a device designed for investigation of thermal radiative properties of materials at cryogenic temperatures. In this device heat transfer between planparallel surfaces of radiator and absorber is measured. An aluminium sample of 40 mm in diameter was used as absorber. A radiator consisting of an organic composite on a copper disk was used in two experiment stages. At temperature of 298 K, water outgassed from the organic layer formed the deposit on the absorber. Then the heat emitted from the radiator at temperatures from 45 K up to 250 K was used for the absorptivity measurement. Substantial influence of deposit of 85 mg/m² on the sample absorptivity was found.     

Toughening performance of glass fibre composites with core–shell rubber and silica nanoparticle modified matrices

The fracture energies of glass fibre composites with an anhydride-cured epoxy matrix modified using core–shell rubber (CSR) particles and silica nanoparticles were investigated. The quasi-isotropic laminates with a central 0°/0° ply interface were produced using resin infusion. Mode I fracture tests were performed, and scanning electron microscopy of the fracture surfaces was used to identify the toughening mechanisms.The composite toughness at initiation increased approximately linearly with increasing particle concentration, from 328 J/m² for the control to 842 J/m² with 15 wt% of CSR particles. All of the CSR particles cavitated, giving increased toughness by plastic void growth and shear yielding. However, the toughness of the silica-modified epoxies is lower as the literature shows that only 14% of the silica nanoparticles undergo debonding and void growth. The size of CSR particles had no influence on the composite toughness. The propagation toughness was dominated by the fibre toughening mechanisms, but the composites achieved full toughness transfer from the bulk.     

Synthesis and electrochemical performance of a simple and low-cost sulfur/porous carbon composite cathode for rechargeable lithium sulfur battery

The sugar and phenolic resin were used as source materials to prepare porous carbons labeled as PC1 and PC2 respectively, which were activated by chemical methods with CaCO₃ as active agent. Sulfur/porous carbon composites were synthesized by thermally treating a mixture of sublimed sulfur and porous carbon. The morphology, structure, and electrochemical performance of the composite were investigated by scanning electron microscopy, Brunauer–Emmett–Teller, and a variety of electrochemical techniques. The electrochemical measurements show that the SPC2 electrode presents a more favorable electrochemical kinetics than the SPC1 electrode. In comparison with SPC1, it is shown that the rate of Li⁺ diffusion with SPC2 is significantly higher and the charge transfer resistance is much lower. The PC2 with high surface area (735.2 m² g⁻¹) and large pore volume (1.56 cm³ g⁻¹) not only increases the electronic conductivity of composites, but also facilitates transfer of the Li ion in the composite electrode.     

Enhancing the thermoelectric performance by defect structures induced in p-type polypyrrole-polyaniline nanocomposite for room-temperature thermoelectric applications

Organic thermoelectric materials mainly conducting polymers are green materials that can convert heat energy into electrical energy and vice versa at room temperature. In the present work, we investigated the thermoelectric properties of polymer nanocomposite of polypyrrole (PPy) and polyaniline (PANI) (PPy/PANI) by varying the pyrrole: aniline monomer ratios (60:40, 50:50, and 40:60). The PPy/PANI composite is prepared by in-situ chemical polymerization of PPy on PANI dispersion. It has been observed that the combination of two conducting polymers has enhanced the electrical and thermal properties in the PPy/PANI composite due to the strong π–π stacking and H-bonding interaction between the conjugated structure of PPy and conjugated structure of PANI. The maximum electrical conductivity of 14.7 S m^?1 was obtained for composite with high pyrrole content, whereas the maximum Seebeck coefficient of 29.5 μV K^?1 was obtained for composite with high aniline content at 366 K. Consequently, the PPy/PANI composite with pyrrole to aniline monomer ratio of 60:40 exhibits the optimal electrical conductivity, Seebeck coefficient, and high power factor. As a result, the maximum power factor of 2.24 nWm^?1 K^?2 was obtained for the PPy/PANI composite at 60:40 pyrrole to aniline monomer ratio, which is 29 times and 65.8 times higher than PPy (0.077 nWm^?1 K^?2) and PANI (0.034 nWm^?1 K^?2), respectively.

     

Ablation behavior and mechanism of 3D C/ZrC composite in oxyacetylene torch environment

Ablation property of three dimensional carbon fiber reinforced zirconium carbide composite (3D C/ZrC composite) was determined using oxyacetylene torch test with a heat flux of 4187 kW/m² and flame temperature of over 3000 °C. C/ZrC composite exhibited an excellent configurational stability with a surface temperature of over 2000 °C during 60-300 s period, while 3D C/SiC composite was perforated at 55 s. After ablation for 300 s, the composite showed a mass loss rate of 0.006 g/s and a linear recession rate of 0.004 mm/s. The formation of zirconia melt on the surface of the C/ZrC composite contributed mainly the ablation property improvement. The C/ZrC composite after ablation showed four different layers due to the temperature and pressure gradients: the melting layer, the loose tree-coral-like ZrO₂ layer, the undersurface oxidation layer, and the composite layer.