A three-stage multi-objective heterogeneous integrated model with decomposition-reconstruction mechanism and adaptive segmentation error correction method for ship motion multi-step prediction

Reliable and accurate ship motion prediction is essential for ship navigation at sea and marine operations. Although previous studies have yielded rich results in the field of ship motion prediction, most of them have ignored the importance of the dynamic characteristics of ship motion for constructing forecasting models. Besides, the limitations of the single model and the autocorrelation characteristics of the residual series are also unfavorable factors that hinder the forecasting performance. To fill these gaps, a multi-objective heterogeneous integration model based on decomposition-reconstruction mechanism and adaptive segmentation error correction method is proposed in this paper for ship motion multi-step prediction. Specifically, the proposed model is divided into three stages, which are decomposition-reconstruction mechanism, multi-objective heterogeneous integration model and adaptive segmentation error correction method. The effectiveness of the proposed model is verified using four sets of real ship motion data collected from two sites in the South China Sea. The evaluation results show that the proposed model can effectively improve the prediction performance and outperforms other traditional models and state-of-the-art models in the field of ship motion prediction. Prospectively, the model proposed in this study can be used as an effective aid to ship warning systems and has the potential for practical application in ship marine operations.     

Novel thoraco-lumbo-sacral corset design increases Biering-Sorensen back endurance and alters knee and ankle angles during a box lifting task

Research investigating lumbosacral corset designs and their effects are limited and conflicting. The objective was to compare thoraco-lumbo-sacral support corsets (polyester/nylon: TLSSC-poly and neoprene: TLSSC-neo) with a traditional model (TRAD) and Control. Twenty male, university-aged, healthy, recreationally active, participants performed Biering-Sorensen back endurance (BS) test and box lifting tasks (BL:30 repetitions using 20% body mass). Lower and upper erector spinae and hamstrings electromyography (EMG); trunk-hip, knee, and ankle kinematics as well as endurance time were monitored. With BL, the TLSSC-poly (121.4°±17.9) exhibited 1.9% (p = 0.01), 2.7% (p = 0.003), and 3.7% (p = 0.0003) greater knee flexion than TRAD (119.1°±17.5), TLSSC-neo (116.8°±17.4) and Control (120.1°±17.6) respectively. The TLSSC-poly (101.9°± 8.9) demonstrated significant 3.5% (p = 0.005), 2.2% (p = 0.002) and 1.4% (p = 0.01) greater dorsiflexion than TRAD (103.4°±8.7), TLSSC-neo (104.2°±9.8) and Control (105.7°±7.2) respectively. With BS, TLSSC-poly (137.4-s±31.2, 9.7%, p = 0.018) and TLSSC-neo (133.8-s±32.3, 9.2%, p = 0.006) exhibited significantly longer durations than Control (124.8-s±29.8). Relevance to industry: The TLSSC increased BS endurance and TLSSC-poly increased BL knee and ankle angles, possibly providing benefits for workers, with repeated actions over a full work day.     

Conceptual design evaluation considering the ambiguity semantic variables fusion with conflict beliefs: An integrated Dempster-Shafer evidence theory and intuitionistic fuzzy -VIKOR

Quantifying the uncertain linguistic evaluation from decision-makers (DMs) is one of the most challenging parts in the conceptual design decision. Although fuzzy decision models have been widely used to capture potential uncertainty by assigning a fuzzy term with the certain belief, the ambiguity subjective evaluation of semantic variables with conflict beliefs derived from DMs have not been well addressed. To solve this drawback, a concept decision model based on Dempster-Shafer (DS) evidence theory and intuitionistic fuzzy -Vlsekriterijumska Optimizacija I Kompromisno Resenje (VIKOR) considering the ambiguity semantic variables fusion is proposed. Firstly, by incorporating semantic variables of intuitionistic fuzzy sets (IFSs), the diversified semantic judgments and its belief will be taken into account to form an ambiguity semantic initial decision matrix; secondly, the DS combination rule will be used to fuse the different semantic variables of multi-DMs in each scheme, update the belief of each semantic variable, and then the semantic fusion value matrix of the scheme will be constructed; finally, the weight of each evaluation objective will be calculated based on the value matrix and information entropy model, IFS-VIKOR model will be constructed to rank the concepts. A case study of the tree climbing and trimming machine will be employed to verify the proposed decision model. This decision model considering diversifying semantic variables and the conflict belief is proven to be effective compared with the IFS-SAW and ISF-TOPSIS.     

A cooperative game theory based user-centered medical device design decision approach under uncertainty

The medical device conceptual design decision-making is a process of coordinating pertinent stakeholders, which will significantly affect the quality of follow-up market competitiveness. However, as the most challenging parts of user-centered design, traditional methods are mainly focusing on determining the priorities of the evaluation criteria and forming the comprehensive value (utility) of the conceptual scheme, may not fully deal with the interaction and interdependent between the conflicts of interest among stakeholders and weigh the ambiguous influence on the overall design expectations, which results in the unstable decision-making results. To overcome this drawback, this paper proposes a cooperative game theory based decision model for device conceptual scheme under uncertainty. The proposed approach consists of three parts: first part is to collect and classify needs of end users and professional users based on predefined evaluation criteria; second part is using rough set theory technique to create criteria correlation diagram and scheme value matrix from users; and third part is developing the fuzzy coalition utility model to maximize the overall desirability through the criteria correlation diagram with the conflict of interests of end and professional users considered, and then selecting the optimal scheme. A case study of blood pressure meter is used to illustrate the proposed approach and the result shows that this approach is more robust compared with the widely used the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) approach.     

Discovery and prediction capabilities in metal-based nanomaterials: An overview of the application of machine learning techniques and some recent advances

The application of machine learning (ML) techniques to metal-based nanomaterials has contributed greatly to understanding the interaction of nanoparticles, properties prediction, and new materials discovery. However, the prediction accuracy and efficiency of distinctive ML algorithms differ with different metal-based nanomaterials problems. This, alongside the high dimensionality and nonlinearity of available datasets in metal-based nanomaterials problems, makes it imperative to review recent advances in the implementation of ML techniques for these kinds of problems. In addition to understanding the applicability of different ML algorithms to various kinds of metal-based nanomaterials problems, it is hoped that this work will help facilitate understanding and promote interest in this emerging and less explored area of materials informatics. The scope of this review covers the introduction of metal-based nanomaterials, several techniques used in generating datasets for training ML models, feature engineering techniques used in nanomaterials-machine learning applications, and commonly applied ML algorithms. Then, we present the recent advances in ML applications to metal-based nanomaterials, with emphasis on the procedure and efficiency of algorithms used for such applications. In the concluding section, we identify the most common and efficient algorithms for distinctive property predictions. The common problems encountered in ML applications for metal-based nanoinformatics were mentioned. Finally, we propose suitable solutions and future outlooks for various challenges in metal-based nanoinformatics research.     

Counterfactual inference to predict causal knowledge graph for relational transfer learning by assimilating expert knowledge --Relational feature transfer learning algorithm

Transfer learning (TL) is a machine learning (ML) method in which knowledge is transferred from the existing models of related problems to the model for solving the problem at hand. Relational TL enables the ML models to transfer the relationship networks from one domain to another. However, it has two critical issues. One is determining the proper way of extracting and expressing relationships among data features in the source domain such that the relationships can be transferred to the target domain. The other is how to do the transfer procedure. Knowledge graphs (KGs) are knowledge bases that use data and logic to graph-structured information; they are helpful tools for dealing with the first issue. The proposed relational feature transfer learning algorithm (RF-TL) embodies an extended structural equation modelling (SEM) as a method for constructing KGs. Additionally, in fields such as medicine, economics, and law related to people’s lives and property safety and security, the knowledge of domain experts is a gold standard. This paper introduces the causal analysis and counterfactual inference in the TL domain that directs the transfer procedure. Different from traditional feature-based TL algorithms like transfer component analysis (TCA) and CORelation Alignment (CORAL), RF-TL not only considers relations between feature items but also utilizes causality knowledge, enabling it to perform well in practical cases. The algorithm was tested on two different healthcare-related datasets — sleep apnea questionnaire study data and COVID-19 case data on ICU admission — and compared its performance with TCA and CORAL. The experimental results show that RF-TL can generate better transferred models that give more accurate predictions with fewer input features.     

Multi-objective optimization of shield construction parameters based on random forests and NSGA-II

Metro shield construction will inevitably cause changes in the stress and strain state of the surrounding soil, resulting in stratum deformation and surface settlement (SS), which will seriously endanger the safety of nearby buildings, roads and underground pipe networks. Therefore, in the design and construction stage, optimizing the shield construction parameters (SCP) is the key to reducing the SS rate and increasing the safe driving speed (DS). However, optimization of existing SCP are challenged by the need to construct a unified multiobjective model for optimization that are efficient, convenient, and widely applicable. This paper innovatively proposes a hybrid intelligence framework that combines random forest (RF) and non-dominant classification genetic algorithm II (NSGA-II), which overcomes the shortcomings of time-consuming and high cost for the establishment and verification of traditional prediction models. First, RF is used to rank the importance of 10 influencing factors, and the nonlinear mapping relationship between the main SCP and the two objectives is constructed as the fitness function of the NSGA-II algorithm. Second, a multiobjective optimization framework for RF-NSGA-II is established, based on which the optimal Pareto front is calculated, and reasonable optimized control ranges for the SCP are obtained. Finally, a case study in the Wuhan Rail Transit Line 6 project is examined. The results show that the SS is reduced by 12.5% and the DS is increased by 2.5% with the proposed framework. Meanwhile, the prediction results are compared with the back-propagation neural network (BPNN), support vector machine (SVM), and gradient boosting decision tree (GBDT). The findings indicate that the RF-NSGA-II framework can not only meet the requirements of SS and DS calculation, but also used as a support tool for real-time optimization and control of SCP.     

Convolutional long short-term memory model for recognizing construction workers’ postures from wearable inertial measurement units

This paper proposes using Deep Neural Networks (DNN) models for recognizing construction workers’ postures from motion data captured by wearable Inertial Measurement Units (IMUs) sensors. The recognized awkward postures can be linked to known risks of Musculoskeletal Disorders among workers. Applying conventional Machine Learning (ML)-based models has shown promising results in recognizing workers’ postures. ML models are limited – they reply on heuristic feature engineering when constructing discriminative features for characterizing postures. This makes further improving the model performance regarding recognition accuracy challenging. In this paper, the authors investigate the feasibility of addressing this problem using a DNN model that, through integrating Convolutional Neural Networks (CNN) with Long Short-Term Memory (LSTM) layers, automates feature engineering and sequential pattern detection. The model’s recognition performance was evaluated using datasets collected from four workers on construction sites. The DNN model integrating one convolutional and two LSTM layers resulted in the best performance (measured by F1 Score). The proposed model outperformed baseline CNN and LSTM models suggesting that it leveraged the advantages of the two baseline models for effective feature learning. It improved benchmark ML models’ recognition performance by an average of 11% under personalized modelling. The recognition performance was also improved by 3% when the proposed model was applied to 8 types of postures across three subjects. These results support that the proposed DNN model has a high potential in addressing challenges for improving the recognition performance that was observed when using ML models.     

Poly(vinyl alcohol)-based photosensitive water-borne coating for low-temperature color-filter production

A photosensitive water-borne overcoat comprising poly(vinyl alcohol), a glycoluril crosslinker, and a water-soluble photoacid generator was developed. The passivation coating has two features: low-temperature processability and applicability to organic-solvent-susceptible films. Photo-exposure and subsequent baking at 85 °C and development with water produced PGMEA-insoluble and transparent overcoat patterns. Uncured color patterns that were susceptible to the PGMEA-based coating solution remained intact after water-based overcoat application. By exploiting the features of the passivation coating, color patterns of green, red, and white were produced onto a glass substrate at a process temperature of 85 °C.     

An enhanced 3D model and generative adversarial network for automated generation of horizontal building mask images and cloudless aerial photographs

Information extracted from aerial photographs is widely used in the fields of urban planning and design. An effective method for detecting buildings in aerial photographs is to use deep learning to understand the current state of a target region. However, the building mask images used to train the deep learning model must be manually generated in many cases. To overcome this challenge, a method has been proposed for automatically generating mask images by using textured three-dimensional (3D) virtual models with aerial photographs. Some aerial photographs include clouds, which degrade image quality. These clouds can be removed by using a generative adversarial network (GAN), which leads to improvements in training quality. Therefore, the objective of this research was to propose a method for automatically generating building mask images by using 3D virtual models with textured aerial photographs. In this study, using GAN to remove clouds in aerial photographs improved training quality. A model trained on datasets generated by the proposed method was able to detect buildings in aerial photographs with IoU = 0.651.     

Structural significance of hypermodified nucleoside 5-carboxymethylaminomethyluridine (cmnm5U) from ‘wobble’ (34th) position of mitochondrial tRNAs: Molecular modeling and Markov state model studies

A quantum chemical semi-empirical RM1 approach was used to deduce the structural role of hypermodified nucleoside 5-carboxymethylaminomethyluridine 5ʹ-monophosphate (pcmnm⁵U) from ‘wobble’ (34th) position of mitochondrial tRNAs. The energetically preferred pcmnm⁵U₍₃₄₎ adopted a ‘skew’ conformation for C5-substituted side chain (-CH₂-NH₂⁺-CH₂-COO^-) moiety that orient towards the 5ʹ-ribose-phosphate backbone, which support ‘anti’ orientation of glycosyl (χ₃₄) torsion angle. Preferred conformation of pcmnm⁵U₍₃₄₎ was stabilized by O(4) … HC(10), O1P⋯HN(11), O(15) … HN(11), O(15) … HC(10), O4ʹ … HC(6) and O(2) … HC2ʹ hydrogen bonding interactions. The high flexibility of side chain moiety displayed different structural properties for pcmnm⁵U₍₃₄₎. Three different conformations of pcmnm⁵U₍₃₄₎ were observed in molecular dynamics simulations and Markov state model studies. The unmodified uracil revealed ‘syn’ and ‘anti’ orientations for glycosyl (χ₃₄) torsion angle that substantiate the role of “-CH₂-NH₂⁺-CH₂-COO^-” moiety in maintaining the ‘anti’ orientation of pcmnm⁵U₍₃₄₎. The preferred conformation of pcmnm⁵U₍₃₄₎ helps to recognize Guanosine more proficiently than Adenosine from the third position of codons. The role of pcmnm⁵U₍₃₄₎ in tRNA biogenesis paves the way to understand its structural significance in usual mitochondrial metabolism and respiration.     

A rough set-based interval-valued intuitionistic fuzzy conceptual design decision approach with considering diverse customer preference distribution

Conceptual design evaluation plays a crucial role in new product development (NPD) and determines the quality of downstream design activities. Currently, most existing methods focus on fuzzy quantitative the evaluation information of multi-objectives in conceptual schemes selection. However, the above process ignores the various customers' preferences for each scheme under the evaluation objective, causing inconsistent preference weights in the various schemes, which cannot guarantee the market value of the optimal scheme. Furthermore, the ambiguous attitude from experts in the early design stage is not well taken into account. To this end, a conceptual scheme decision model with considering diverse customer preference distribution based on interval-valued intuitionistic fuzzy set (IVIFS) is proposed. The model is divided into three parts. Firstly, the initial decision matrix of multi-experts concerning the qualitative and quantitative design attributes is constructed based on intuitionistic fuzzy sets, and then the IFS decision matrix with interval boundaries is formed by using rough set technology. Secondly, the mapping model of design attribute to customer preference is constructed, and then the demand preference strategy implied by design attribute is judged. Thirdly, based on the demand preference strategy, the preferences’ weights for each scheme are calculated. Next, integrating the evaluation data with the same preference in the scheme, the comprehensive satisfaction of the scheme is obtained through IVIFS weighted aggregation operator, and then the optimal scheme is decided. Eventually, a case study of mobile phone form feature schemes is further employed to verify the proposed decision model, and results are sensitivity analyzed and compared.     

Energy consumption mode identification and monitoring method of process industry system under unstable working conditions

Process industry systems under unstable working conditions are prone to potential anomalies, deviating from the original transition trajectory, and taking longer than expected to return to stability due to persistent disturbances from uncertainties and experience-based regulation errors. The energy waste caused by this situation has not received sufficient attention, and cannot be addressed by existing energy consumption monitoring methods. Herein, an energy consumption mode (ECM) identification and monitoring method under unstable working conditions is proposed, consisting of ECM identification model and multi-mode dynamic monitoring model, focusing on the variation rules of the correlation between energy consumption and other states of the system. In the ECM identification stage, the ECM correlation parameters that reflect the comprehensive production information are selected. Then, given the transfer characteristics of ECM, a Hidden Semi-Markov Model (HSMM) is constructed to fit the migration between modes and the duration within modes. The Variational Bayesian Gaussian Mixture Model is introduced to improve the HSMM, which solves the problem of lacking prior knowledge of ECM and achieves the automatic classification and online identification of ECM. In the dynamic monitoring stage of multi-ECMs, a series of dynamic kernel principle component analysis models are established, and the corresponding monitoring thresholds are set for each ECM. By calculating the maximum of the posteriori probability and the mode thresholds, the ECMs under unstable conditions can be accurately identified and automatically monitored. Compared with previous methods, the proposed method reduces the false detection rate and missed detection rate of abnormal ECM identification to 1.04% and 1.31% in the actual slag grinding production process, which proves its effectiveness.     

Effect of working position and cold environment on muscle activation level and fatigue in the upper limb during manual work tasks

Several occupational groups are exposed to periods of low ambient temperatures while performing manual work tasks outdoors. Work tasks typically include heavy lifting, tool handling, and overhead work. This study evaluated the effect of working position and cold environment on muscle activation level (%RMS_max) and fatigue in the upper limb during manual work tasks. Fourteen male participants (25 ± 3 years, 80.9 ± 6.4 kg, 182 ± 5 cm) completed a 2-h test protocol consisting of five test periods alternating with four work periods, wearing identical sets of clothing, under cold (−15 °C) and control (5 °C) conditions. The work periods consisted of manual work at the hip level, manual overhead work, and a lifting exercise. The test periods consisted of isometric maximal voluntary contractions (MVC) and seated rest. Skin temperatures decreased during cold exposure, especially in the extremities. %RMS_max in the forearm was higher in the cold condition both during overhead work and work at the hip level than that for the same work in the control condition, especially at the end of the test when the difference was approximately 25% (equating to 2–3 %RMS_max). For the middle deltoid muscle, the %RMS_max was approximately three times (or 10 %RMS_max) higher during overhead work than work at the hip level, but there was no additional cost of working in the cold. Signs of deltoid muscle fatigue (decrease in electromyography median power frequency and an increase in %RMS_max) were observed during the overhead work periods in both temperature conditions. No decrease in MVC, as a sign of overall muscle fatigue, was observed in either condition.Relevance to industryThis study demonstrated that when wearing suitable cold-weather protective clothing, the adverse effect of work posture is much higher than that of cold on muscle demand and physical strain.     

Digital twin-driven clamping force control for thin-walled parts

Clamping quality is one of the main factors that will affect the deformation of thin-walled parts during their processing, which can then directly affect parts’ performance. However, traditional clamping force settings are based on manual experience, which is a random and inaccurate manner. In addition, dynamic clamping force adjustment according to clamping deformation is rarely considered in clamping force control process, which easily causes large clamping deformation and low machining accuracy. To address these issues, this study proposes a digital twin-driven clamping force control approach to improve the machining accuracy of thin-walled parts. The total factor information model of clamping system is built to integrate the dynamic information of the clamping process. The virtual space model is constructed based on finite element simulation and deep neural network algorithm. To ensure bidirectional mapping of physical-virtual space, the workflow of clamping force control and interoperability method between digital twin models are elaborated. Finally, a case study is used to verify the effectiveness and feasibility of the proposed method.     

Engineering knowledge formalization and proposition for informatics development towards a CAD-integrated DfX system for product design

Target design methodologies (DfX) were developed to cope with specific engineering design issues such as cost-effectiveness, manufacturability, assemblability, maintainability, among others. However, DfX methodologies are undergoing the lack of real integration with 3D CAD systems. Their principles are currently applied downstream of the 3D modelling by following the well-known rules available from the literature and engineers’ know-how (tacit internal knowledge).This paper provides a method to formalize complex DfX engineering knowledge into explicit knowledge that can be reused for Advanced Engineering Informatics to aid designers and engineers in developing mechanical products. This research work wants to define a general method (ontology) able to couple DfX design guidelines (engineering knowledge) with geometrical product features of a product 3D model (engineering parametric data). A common layer for all DfX methods (horizontal) and dedicated layers for each DfX method (vertical) allow creating the suitable ontology for the systematic collection of the DfX rules considering each target. Moreover, the proposed framework is the first step for developing (future work) a software tool to assist engineers and designers during product development (3D CAD modelling).A design for assembly (DfA) case study shows how to collect assembly rules in the given framework. It demonstrates the applicability of the CAD-integrated DfX system in the mechanical design of a jig-crane. Several benefits are recognized: (i) systematic collection of DfA rules for informatics development, (ii) identification of assembly issues in the product development process, and (iii) reduction of effort and time during the design review.     

Hand grip strength for the working-age population in South Korea: Development of an estimation and evaluation model

Although grip strength is frequently measured in clinical settings, methods for evaluating individual grip strength considering physical characteristics are limited. We attempted to develop an easily applicable statistical model to estimate and evaluate the grip strength of Korean workers according to their age, sex, and anthropometric data.Data were collected from the KNHANES (2014–2019). The data were divided into the test and training sets. Potential regression models for estimating grip strength have been suggested based on sex and hand dominance. The performance of each model was compared, and the best model was selected. The estimated grip strength was calculated for each participant. The distribution of the measured to estimated value ratios was presented. The ratios between the dominant and non-dominant hand grip strengths were also calculated.Overall, 21,807 (9652 men and 12,155 women) individuals were included in the dataset. The selected predictors were age, age^2, height, body mass index (BMI), and body mass-to-waist ratio for men and age, age^2, height, BMI, and waist circumference for women. The measured estimated values were 100.0 ± 16.2%, 100.0 ± 16.3% for dominant and non-dominant hands in men and 100.0 ± 18.9% for dominant and non-dominant hands in women. The 95% confidence interval of the dominant to non-dominant hand grip ratio was 84.4–126.7% for men and 82.4–131.3% for women.Grip strength in workers can be screened in comparison to that in the Korean population using the suggested models. This model is an effective method for identifying abnormalities in the upper extremities of Korean workers.     

Visually deficient working conditions and reduced work performance in office workers: Is it mediated by visual discomfort?

IntroductionThe main purpose of this cross-sectional study was to investigate whether visual discomfort acts as a mediating factor between perceived visual ergonomic working conditions and self-rated visual performance among office workers who carry out administrative tasks and computer-based work at the Swedish Tax Agency.MethodsA questionnaire was sent to 94 office workers addressing: 1) perceived visual quality of the visual display units; 2) prevalence of eye symptoms; and 3) self-rated visual performance. Eighty-six persons (54 women (63%), 31 men (36%), and 1 of unspecified sex) answered the questionnaire. Multiple regression analysis investigated the association between visual ergonomic working conditions and visual performance, both with and without visual discomfort as a mediator.ResultsThe group mean of the Indexed survey questions indicated a reasonably good quality of visual ergonomic working conditions, a relative absence of eye symptoms, and acceptable self-rated visual performance. Results from multiple regression analysis showed a significant association between perceived visual ergonomic working conditions and self-rated visual performance (r² = 0.30, β = 0.327, p < 0.01). When visual discomfort was used as a mediator, the association between perceived visual ergonomic working conditions and self-rated visual performance remained the same (r² = 0.32, β = 0.315, p < 0.01).DiscussionIt was remarkable to discover that self-rated visual performance was independent of visual discomfort. Possible explanations include exposure factors not included in the current study, such as dry air and sensory irritation in the eyes, psychosocial stress, time spent performing near work activities, or time exposed to visually deficient working conditions.Relevance to industryThe strong connection between satisfaction with visual ergonomic working conditions and productivity in this study has implications for workplace profitability and staff satisfaction. If productivity is enhanced by better visual ergonomic working conditions, then managers of workplaces may be able to improve work outcomes by optimizing the physical work environment.     

A digital twin-based multidisciplinary collaborative design approach for complex engineering product development

With the ever-increasing demand for personalized product functions, product structure becomes more and more complex. To design a complex engineering product, it involves mechanical, electrical, automation and other relevant fields, which requires a closer multidisciplinary collaborative design (MCD) and integration. However, the traditional design method lacks multidisciplinary coordination, which leads to interaction barriers between design stages and disconnection between product design and prototype manufacturing. To bridge the gap, a novel digital twin-enabled MCD approach is proposed. Firstly, the paper explores how to converge the MCD into the digital design process of complex engineering products in a cyber-physical system manner. The multidisciplinary collaborative design is divided into three parts: multidisciplinary knowledge collaboration, multidisciplinary collaborative modeling and multidisciplinary collaborative simulation, and the realization methods are proposed for each part. To be able to describe the complex product in a virtual environment, a systematic MCD framework based on the digital twin is further constructed. Integrate multidisciplinary collaboration into three stages: conceptual design, detailed design and virtual verification. The ability to verify and revise problems arising from multidisciplinary fusions in real-time minimizes the number of iterations and costs in the design process. Meanwhile, it provides a reference value for complex product design. Finally, a design case of an automatic cutting machine is conducted to reveal the feasibility and effectiveness of the proposed approach.     

Non-invasive embedded system hardware/firmware anomaly detection based on the electric current signature

Quality control is a critical aspect of the modern electronic circuit industry. In addition to being a pre-requisite to proper functioning, circuit quality is closely related to safety, security, and economic issues. Quality control has been reached through system testing. Meanwhile, device miniaturization and multilayer Printed Circuit Boards have increased the electronic circuit test complexity considerably. Hence, traditional test processes based on manual inspections have become outdated and inefficient. More recently, the concept of Advanced Manufacturing or Industry 4.0 has enabled the manufacturing of customized products, tailored to the changing customers’ demands. This scenario points out additional requirements for electronic system testing: it demands a high degree of flexibility in production processes, short design and manufacturing cycles, and cost control. Thus, there is a demand for circuit testing systems that present effectiveness and accessibility without placing numerous test points. This work is focused on automated test solutions based on machine learning, which are becoming popular with advances in computational tools. We present a new testing approach that uses autoencoders to detect firmware or hardware anomalies based on the electric current signature. We built a test set-up using an embedded system development board to evaluate the proposed approach. We implemented six firmware versions that can run independently on the test board – one of them is considered anomaly-free. In order to obtain a reference frame to our results, two other classification techniques (a computer vision algorithm and a random forest classification model) were employed to detect anomalies on the same development board. The outcomes of the experiments demonstrated that the proposed test method is highly effective. For several test scenarios, the correct detection rate was above 99%. Test results showed that autoencoder and random forest approaches are effective. However, random forests require all data classes to be trained. Training an autoencoder, on the other hand, only requires the reference (anomaly-free) class.