Effects of geometry factors on microvortices evolution in confined square microcavities

Recently, microcavities have become a central feature of diverse microfluidic devices for many biological applications. Thus, the flow and transport phenomena in microcavities characterized by microvortices have received increasing research attention. It is important to understand thoroughly the geometry factors on the flow behaviors in microcavities. In an effort to provide a design guideline for optimizing the microcavity configuration and better utilizing microvortices for different applications, we investigated quantitatively the liquid flow characteristics in different square microcavities located on one side of a main straight microchannel by using both microparticle image velocimetry (micro-PIV) and numerical simulation. The influences of the inlet Reynolds numbers (with relatively wider values Re?=?1–400) and the hydraulic diameter of the main microchannel (D_H?=?100, 133 μm) on the evolution of microvortices in different square microcavities (100, 200, 400 and 800 μm) were studied. The evolution and characteristic of the microvortices were investigated in detail. Moreover, the critical Reynolds numbers for the emergence of microvortices and the transformation of flow patterns in different microcavities were determined. The results will provide a useful guideline for the design of microcavity-featured microfluidic devices and their applications.     

Unsteady pulsating characteristics of the fluid flow through a sudden expansion microvalve

This paper investigates the unsteady characteristics of flow in a specific type of microvalve with sudden expansion shape. The resultant vortex structures cause different flow resistance in forward and backward flow directions. This may be used in applications such as a microvalve in micropump system and MEMS-based devices. A time-varying sinusoidal pressure was set at the inlet of the microchannel to produce unsteadiness and simulate the pumping action. The existence of block obstacle and expansion shoulders leads to various sizes of vortex structures in each flow direction. All simulation results are based on the numerical simulation of two-dimensional, unsteady, incompressible and laminar Navier–Stokes equations. Two fundamental parameters were varied to investigate the vortex growth throughout the time: the frequency of the inlet actuating mechanism (1 Hz ≤ f ≤ 1,000 Hz) and the amplitude of the inlet pressure. In this way, one can see the effect of actuation mechanism on the onset of separation and follow the size and duration of the vortex growth. In order to better understand the effect of geometry and frequency on flow field, the pressure and velocity distributions are studied through one cycle. Strouhal number is calculated for frequency, and a critical value of f = 250 Hz is found for St = 1. The obtained results provide a deep insight into the physics of unsteady flow in valveless micropumps and leads to better use of current design as a part of microfluidic system.     

Oscillating bubbles in teardrop cavities for microflow control

Microstreaming generated from oscillating microbubbles has great potential in microfluidic applications for localized flow control. In this study, we explore the use of teardrop-shaped cavities for trapping microbubbles. Upon acoustic actuation, these microbubbles confined in teardrop cavities can be utilized to generate a directional microstreaming flow. We further show that by altering the acoustic excitation frequency, a flow-switch for altering flow direction in microfluidic environments can be achieved using two oppositely arranged teardrop cavities with different sizes. In the end, we show that an array of such bubble-filled teardrop cavities can act as a fixated microfluidic transport system allowing for on-chip particle manipulation in complex flow patterns. This inexpensive method to create flows to switch and transport elements based on teardrop cavities can be widely employed for microfluidic applications such as drug delivery systems.     

An efficient micromixer actuated by induced-charge electroosmosis using asymmetrical floating electrodes

Efficient microfluid mixing is an important process for various microfluidic-based biological and chemical reactions. Herein we propose an efficient micromixer actuated by induced-charge electroosmosis (ICEO). The microchannel of this device is easy to fabricate for its simple straight channel structure. Importantly, unlike previous design featuring complicated three-dimensional conducting posts, we utilize the simpler asymmetrical planar floating-electrodes to induce asymmetrical microvortices. For evaluating the mixing performance of this micromixer, we conducted a series of simulations and experiments. The mixing performance was quantified using the mixing index, specifically, the mixing efficiency can reach 94.7% at a flow rate of 1500 µm/s under a sinusoidal wave with a peak voltage of 14 V and a frequency of 400 Hz. Finally, we compared this micromixer with different micromixing devices using a comparative mixing index, demonstrating that this micromixer remains competitive among these existing designs. Therefore, the method proposed herein can offer a simple solution for efficient fluids mixing in microfluidic systems.     

Formation of recirculation zones in a sudden expansion microchannel with a rectangular block structure over a wide Reynolds number range

This article involves computational and experimental investigations into the flow of a Newtonian fluid through a sudden expansion microchannel consisting of a rectangular block. The results elucidate that the Reynolds number and aspect ratio has a significant impact on the sequence of vortex growth downstream of the expansion channel. The experimental flow visualization results are found to be in good agreement with the numerical predictions of the local fluid dynamics. The simulation results also draw the Re—γ (Reynolds number—aspect ratio) flow pattern map to classify how the flow structures vary with Reynolds number, for example, the resulting flow structures can be classified as five types progressively. The findings in this study provide designers with valuable guidelines for improving the design and operation of the proposed microfluidic rectifier.     

Bistability in the hydrodynamic resistance of a drop trapped at a microcavity junction

We investigate the flow resistance of a droplet trapped at a constriction in a microcavity located at a microchannel bifurcation as a function of system parameters including capillary number, drop confinement, and viscosity ratio. Using a combination of experiments and volume-of-fluid numerical simulations, we measure the hydrodynamic resistance of the trapped drop and connect it to drop deformation in the microcavity. For drop sizes smaller than the microcavity, we observe a bistable behavior in terms of the resistance of the trapped drop as a function of capillary number. For these underfilled drops, we find that the resistance is low at small capillary number (Ca < 10^?3) and jumps to high resistance at a threshold capillary number. For drops equal to the microcavity size, we observe that the bistability vanishes and the drop resistance is of similar magnitude as that of underfilled drops at large capillary number. To explain these findings, we use confocal microscopy and simulations to obtain three-dimensional views of the drop deformation and continuous phase fluid in the microcavity. We observe that the low resistance is due to negligible drop deformation and unobstructed flow of continuous phase through the constriction. The high resistance is due to the drop interface protruding into the constriction restricting the flow of continuous phase through the gutters. Taken together, our results indicate that a trapped drop at a bifurcation can act as a nonlinear resistor and could be potentially used as a soft switch to control droplet trajectories in microfluidic devices.     

Highly integrated polymeric microliquid flow controller for droplet microfluidics

Microfluidic applications demand accurate control and measurement of small fluid flows and volumes, and the majority of approaches found in the literature involve materials and fabrication methods not suitable for a monolithic integration of different microcomponents needed to make a complex Lab-on-a-Chip (LoC) system. The present work leads to a design and manufacturing approach for problem-free monolithic integration of components on thermoplastics, allowing the production of excellent quality devices either as stand-alone components or combined in a complex structures. In particular, a polymeric liquid flow controlling system (LFCS) at microscale is presented, which is composed of a pneumatic microvalve and an on-chip microflow sensor. It enables flow regulation between 30 and 230 μl/min with excellent reproducibility and accuracy (error lower than 5%). The device is made of a single Cyclic Olefin Polymer (COP) piece, where the channels and cavities are hot-embossed, sealed with a single COP membrane by solvent bonding and metalized, after sealing, to render a fully functional microfluidic control system that features on-chip flow sensing. In contrast with commercially available flow control systems, the device can be used for high-quality flow modulation in disposable LoC devices, since the microfluidic chip is low cost and replaceable from the external electronic and pneumatic actuators box. Functionality of the LFCS is tested by connecting it to a microfluidic droplet generator, rendering highly stable flow rates and allowing generation of monodisperse droplets over a wide range of flow rates. The results indicate the successful performance of the LFCS with significant improvements over existing LFCS devices, facing the possibility of using the system for biological applications such as generating distinct perfusion modes in cell culture, novel digital microfluidics. Moreover, the integration capabilities and the reproducible fabrication method enable straightforward transition from prototype to product in a way that is lean, cost-effective and with reduced risk.     

On-chip PMA labeling of foodborne pathogenic bacteria for viable qPCR and qLAMP detection

Propidium monoazide (PMA) is a membrane impermeable molecule that covalently bonds to double stranded DNA when exposed to light and inhibits the polymerase activity, thus enabling DNA amplification detection protocols that discriminate between viable and non-viable entities. Here, we present a microfluidic device for inexpensive, fast, and simple PMA labeling for viable qPCR and qLAMP assays. The three labeling stages of mixing, incubation, and cross-linking are completed within a microfluidic device that is designed with Tesla structures for passive microfluidic mixing, bubble trappers to improve flow uniformity, and a blue LED to cross-link the molecules. Our results show that the on-chip PMA labeling is equivalent to the standard manual protocols and prevents the replication of DNA from non-viable cells in amplification assays. However, the on-chip process is faster and simpler (30 min of hands-off work), has a reduced likelihood of false negatives, and it is less expensive because it only uses 1/20th of the reagents normally consumed in standard bench protocols. We used our microfluidic device to perform viable qPCR and qLAMP for the detection of S. typhi and E. coli O157. With this device, we are able to specifically detect viable bacteria, with a limit of detection of 7.6 × 10³ and 1.1 × 10³ CFU/mL for S. typhi and E. coli O157, respectively, while eliminating amplification from non-viable cells. Furthermore, we studied the effects of greater flow rates to expedite the labeling process and identified a maximum flow rate of 0.7 μL/min for complete labeling with the current design.     

Capabilities and limitations of 2-dimensional and 3-dimensional numerical methods in modeling the fluid flow in sudden expansion microchannels

This paper deals with computational and experimental investigations into pressure-driven flow in sudden expansion microfluidic channels. Improving the design and operation of microfluidic systems requires that the capabilities and limitations of 2-dimensional (2-D) and 3-dimensional (3-D) numerical methods in simulating the flow field in a sudden expansion microchannel be well understood. The present 2-D simulation results indicate that a flow separation vortex forms in the corner behind the sudden expansion microchannel when the Reynolds number is very low (Re∼0.1). However, the experimental results indicate that this prediction is valid only in the case of a sudden expansion microchannel with a high aspect ratio (aspect ratio >> 1). 3-D computational fluid dynamics simulations are performed to predict the critical value of Re at which the flow separation vortex phenomenon is induced in sudden expansion microchannels of different aspect ratios. The experimental flow visualization results are found to be in good agreement with the 3-D numerical predictions. The present results provide designers with a valuable guideline when choosing between 2-D or 3-D numerical simulations as a means of improving the design and operation of microfluidic devices.     

Time limitations and geometrical parameters in the design of microfluidic comparators

The ability to control the flow of particles (e.g., droplets and cells) in microfluidic environments can enable new methods for synthesis of biomaterials (Mann and Ozin in Nature 382:313–318, 1996), biocharacterization, and medical diagnosis (Pipper et al. in Nat Med 13:1259–1263, 2007). Understanding the factors that affect the particle passage can improve the control over the particles’ flow through microchannels (Vanapalli et al. in Lab Chip 9:982, 2009). The first step to understand the particle passage is to measure the resulting flow rate, induced pressure drop across the channel, and other parameters. Flow rates and pressure drops during passage of a particle through microchannels are typically measured using microfluidic comparators. Since the first microfluidic comparators were reported, a few design factors have been explored experimentally and theoretically, e.g., sensitivity (Vanapalli et al. in Appl Phys Lett 90:114109, 2007). Nevertheless, there is still a gap in the understanding of the temporal and spatial resolution limits of microfluidic comparators. Here we explore, theoretically and experimentally, the factors that affect the spatial and temporal resolution. We determined that the comparator sensitivity is defined by the device geometry adjacent and upstream the measuring point in the comparator. Further, we determined that, in order of importance, the temporal resolution is limited by the convective timescale, capacitive timescale due to channel expansion, and unsteady timescale due to the flow inertia. Finally, we explored the flow velocity limits by characterizing the transition between low to moderate Reynolds numbers (Re <<1 to Re ~ 50). The present work can guide the design of microfluidic comparators and clarify the limits of this technique.     

The manufacturing of packaged capillary action microfluidic systems by means of CO2 laser processing

In this article we demonstrate a simple yet robust rapid prototyping manufacturing technique for the construction of autonomous microfluidic capillary systems by means of CO₂ laser processing. The final packaging of the microfluidic device is demonstrated using thermal lamination bonding and allows for a turnaround time of approximately 30 min to 3 h from activation of the laser system to device use. The low-cost CO₂ laser system is capable of producing repeatable microfluidic structures with minimum feature sizes superior than 100–150 μm over channel depths of more than 100 μm. This system is utilised to create capillary pump and valve designs within poly (methyl methacrylate) (PMMA) substrates. Such components are part of advanced systems that can self initiate and maintain the flow of various volumes of fluids from an input to a collection reservoir, whilst also controlling the progression of the flow through the various demonstrated valve type structures. The resulting systems could prove a very useful alternative to traditional, non-integrated, fluidic actuation and flow control systems found on-chip, which generally require some form of energy input, have limited portable capabilities and require more complex fabrication procedures.     

Sudden expansions in circular microchannels: flow dynamics and pressure drop

Micro particle shadow velocimetry is used to study the flow of water through microcircular sudden expansions of ratios e = 1.51 and e = 1.96 for inlet Reynolds numbers Re _d < 120. Such flows give rise to annular vortices, trapped downstream of the expansions. The dependency of the vortex length on the Reynolds number Re _d and the expansion ratio e is experimentally investigated in this study. Additionally, the shape of the axisymmetric annular vortex is quantified based on the visualization results. These measurements favorably follow the trends reported for larger scales in the literature. Redevelopment of the confined jet to the fully developed Poiseuille flow downstream of the expansion is also studied quantitatively. Furthermore, the experimentally resolved velocities are used to calculate high resolution static pressure gradient distributions along the channel walls. These measurements are then integrated into the axisymmetric momentum and energy balance equations, for the flow downstream of the expansion, to obtain the irreversible pressure drop in this geometry. As expected, the measured pressure drop coefficients for the range of Reynolds numbers studied here do not match the predictions of the available empirical correlations, which are commonly based turbulent flow studies. However, these results are in excellent agreement with previous numerical calculations. The pressure drop coefficient is found to strongly depend on the inlet Reynolds number for Re _d < 50. Although no length-scale effect is observed for the range of channel diameters studied here, for Reynolds numbers Re _d < 50, which are typical in microchannel applications, complex nonlinear trends in the flow dynamics and pressure drop measurements are discovered and discussed in this work.     

Micromixing with spark-generated cavitation bubbles

The intrinsic laminarity of microfluidic devices impedes the mixing of multiple fluids over short temporal or spatial scales. Despite the existence of several mixers capable of stirring and stretching the flows to promote mixing, most approaches sacrifice temporal or spatial control, portability, or flexibility in terms of operating flow rates. Here, we report a novel method for rapid micromixing based on the generation of cavitation bubbles. By using a portable battery-powered electric circuit, we induce a localized electric spark between two tip electrodes perpendicular to the flow channel that results in several cavitation events. As a result, a vigorous stirring mechanism is induced. We investigate the spatiotemporal dynamics of the spark-generated cavitation bubbles and quantify the created flow disturbance. We demonstrate rapid (in the millisecond timescale) and efficient micromixing (up to 98%) within a length scale of only 200 µm and over a flow rate ranging from 5 to 40 µL/min.     

Flood flow forecasting using ANN,ANFIS and regression models

Flood prediction is an important for the design, planning and management of water resources systems. This study presents the use of artificial neural networks (ANN), adaptive neuro-fuzzy inference systems (ANFIS), multiple linear regression (MLR) and multiple nonlinear regression (MNLR) for forecasting maximum daily flow at the outlet of the Khosrow Shirin watershed, located in the Fars Province of Iran. Precipitation data from four meteorological stations were used to develop a multilayer perceptron topology model. Input vectors for simulations included the original precipitation data, an area-weighted average precipitation and antecedent flows with one- and two-day time lags. Performances of the models were evaluated with the RMSE and the R ². The results showed that the area-weighted precipitation as an input to ANNs and MNLR and the spatially distributed precipitation input to ANFIS and MLR lead to more accurate predictions (e.g., in ANNs up to 2.0 m³ s^?1 reduction in RMSE). Overall, the MNLR was shown to be superior (R ² = 0.81 and RMSE = 0.145 m³ s^?1) to ANNs, ANFIS and MLR for prediction of maximum daily flow. Furthermore, models including antecedent flow with one- and two-day time lags significantly improve flow prediction. We conclude that nonlinear regression can be applied as a simple method for predicting the maximum daily flow.     

An automatic microfluidic system for rapid screening of cancer stem-like cell-specific aptamers

This study reports a microfluidic system which automatically performs the systematic evolution of ligands by exponential enrichment (SELEX) process for rapid screening of aptamers which are specific to cancer stem-like cells. The system utilizes magnetic bead-based techniques to select DNA aptamers and has several advantages including a rapid, automated screening process, and less consumption of cells and reagents. By integrating a microfluidic control module, a magnetic bead-based aptamer extraction module, and a temperature control module, the entire Cell-SELEX process can be performed in a shorter period of time. Compared with the traditional Cell-SELEX process, this microfluidic system is more efficient and consumes fewer sample volumes. It only takes approximately 3 days for an entire Cell-SELEX process with 15 screening runs, which is relatively faster than that of a traditional Cell-SELEX process (1 week for 15 rounds). The binding affinity of this resulting specific aptamer was measured by a flow cytometric analysis to have a dissociation constant (K _d) of 15.32 nM. The capture rate for cancer stem-like cells using the specific aptamer-conjugated bead is better than that using Ber-EP4 antibody-conjugated bead. This microfluidic system may provide a powerful platform for the rapid screening of cell-specific aptamers.     

Development of a capillary flow microfluidic Escherichia coli biosensor with on-chip reagent delivery using water-soluble nanofibers

Although the potential role of microfluidics in point of care diagnostics is widely acknowledged, the practical limitations to their use still limit deployment. Here, we developed a capillary flow microfluidic with on-chip reagent delivery which combines a lateral flow assay with microfluidic technology. The horseradish peroxidase tagged antibody was electrospun in a water-soluble polyvinylpyrrolidone nanofibers and stored in a microfluidic poly(methyl methacrylate) chip. During the assay, the sample containing Escherichia coli on immunomagnetic beads came in contact with the nanofibers causing them to dissolve and release the reagents for binding. Following hybridization, the solution moved by capillary flow toward a detection zone where the analyte was quantified using chemiluminescence. The limit of detection was found to be approximately 10⁶ CFU/mL of E. coli O157. More importantly, the ability to store sensitive reagents within a microfluidic as nanofibers was demonstrated. The fibers showed almost instant hydration and dissemination within the sample solution.     

Separation and concentration of <Emphasis Type="Italic">Phytophthora ramorum</Emphasis> sporangia by inertial focusing in curving microfluidic flows

We present an integrated microfluidic system for performing isolation and concentration of Phytophthora ramorum pathogens using a chip whose working principle is based on inertial lateral migration in curving flows. The chip was fabricated from multiple layers of thermoplastic polymers and features an embedded spiral separation channel along with peristaltic microvalves for fluidic operation and process control. A pumping system paired with a fully programmable pressure manifold is used to boost concentration levels by recirculating the sample liquid multiple times through the separation chip, making it possible to reduce sample volumes from 10 to 1 mL or less. The system was calibrated using fluorescent polymer particles with a nominal diameter of 30 µm which is comparable to that of P. ramorum sporangia. The separation process has been shown to be highly effective and more than 99% of the beads can be recovered in the concentrated batch. Experiments conducted with P. ramorum sporangia have shown that a 5.3-fold increase in pathogen content with 95% recovery can be achieved using three subsequent concentration cycles. The utility of the method has been validated by processing a sample derived from infested Rhododendron leaves where a 6.1-fold increase in the concentration of P. ramorum has been obtained after four concentration cycles. Although specifically designed and demonstrated for sporangia of P. ramorum, the method and related design rules can easily be extended to other microbial organisms, effectively supporting bioanalytical applications where efficient, high-throughput separation of target species is of primary concern.     

Micro-optofluidic switch realized by 3D printing technology

This paper presents a PDMS micro-optofluidic chip that allows a laser beam to be driven directly toward a two-phase flow stream in a micro-channel while at the same time automatically, detecting the slug’s passage and stirring the laser light, without the use of any external optical devices. When the laser beam interacts with the microfluidic flow, depending on the fluid in the channel and the laser angle of incidence, a different signal level is detected. So a continuous air–water segmented flow will generate a signal that switches between two values. The device consists of a T-junction, which generates the two-phase flow, and three optical fiber insertions, which drive the input laser beam toward a selected area of the micro-channel and detects the flow stream. Three micro-channel sections of different widths were considered: 130, 250, 420 μm and the performance of the models was obtained by comparing ray-tracing simulations. The master of the device has been realized by 3D printing technology and a protocol which realizes the PDMS chip is presented. The static and dynamic characterizations, considering both single flows and two-phase flows, were carried out, and in spite of the device’s design simplicity, the sensitivity of the system to capture changes in the segmented flows and to stir the laser light in different directions was fully confirmed. The experimental tests show the possibility of obtaining satisfactory results with channel diameters in the order of 200 μm.     

3D visualization of convection patterns in lab-on-chip with open microfluidic outlet

Open-outlet microfluidics is getting more and more attention, thanks to the generation of capillarity-driven flows which simplify the connection with the macro-world. It is known that convection flows are generated at the interface with air, i.e., the meniscus. Several works have investigated evaporation-induced convection, but its effect on particle position control in open-outlet biodevices is still not characterized. In this paper, we present the results of 3D measurement of particle traces near the meniscus in an open-outlet vertical 400 μm micro-channel filled with a water-based saline solution. Using a standard optical microscope and a system of mirrors, we observe the 3D position of individual micro-beads floating in the solution, in a way akin to particle image velocimetry technique. A single vortex is generated at the meniscus and occupies the whole region under observation at a distance of 1.5–2.7 mm from the meniscus. The generation of the convection pattern and the vortex rotational speed are described. The convection patterns disappear when evaporation is inhibited, while both the vortex generation and the rotational speed are faster for highly saline solutions. These results are relevant to the design of biochips which require control of the particle position in a fluid since they emphasize that in open-outlet microfluidic systems not only the gravitational fall but also the convection drag must be counteracted.     

Developing heatable microfluidic chip to generate gelatin emulsions and microcapsules

The heatable microfluidic chip developed herein successfully integrates a microheater and flow-focusing device to generate uniform-sized gelatin emulsions under various flow rate ratios (sample phase/oil phase, Q _s/Q _o) and driven voltages. The gelatin emulsions can be applied to encapsulate vitamin C for drug release. Our goal is to create the thermal conditions for thermo-sensitive hydrogel materials in the microfluidic chip and generate continuous and uniform emulsions under any external environment. The gelatin emulsion sizes have a coefficient of variation of <5 % and can be precisely controlled by altering the flow rate ratio (Q _s/Q _o) and driven voltage. The gelatin emulsion diameters range from 45 to 120 μm. Moreover, various sizes of these gelatin microcapsules containing vitamin C were used for drug release. The developed microfluidic chip has the advantages of a heatable platform in the fluid device, active control over the emulsion diameter, the generation of uniform-sized emulsions, and simplicity. This new approach for gelatin microcapsules will provide many potential applications in drug delivery and pharmaceuticals.