Manufacturing Data Analysis in Internet of Things/Internet of Data (IoT/IoD) Scenario

ABSTRACT

Computer integrated manufacturing (CIM) has enormous benefits as it increases the rate of production, reduces errors and production waste, and streamlines manufacturing sub-systems. However, there are some new challenges related to CIM operating in the Internet of Things/Internet of Data (IoT/IoD) scenarios associated with Industry 4.0 and cyber-physical systems. The main challenge is to deal with the massive volume of data flowing between various CIM components functioning in virtual settings of IoT. This paper proposes decisional DNA-based knowledge representation framework to manage the storage, analysis, and processing of data, information, and knowledge of a typical CIM. The framework utilizes the concept of virtual engineering object and virtual engineering process for developing knowledge models of various CIM components such as automatic storage and retrieval systems, automatic guided vehicles, robots, and numerically controlled machines. The proposed model is capable of capturing in real time the manufacturing data, information and knowledge at every stage of production, that is, at the object level, the process level, and at the factory level. The significance of this study is that it will support decision-making by reusing the experience, which will not only help in effective real-time data monitoring and processing, but also make CIM system intelligent and ready to function in the virtual Industry 4.0 environment.     

A Semiautomatic Experience-Based Tool for Solving Product Innovation Problem

ABSTRACT

In this paper, we present the idea of Smart Innovation Engineering (SIE) System and its implementation methodology. The SIE system is semiautomatic system that helps in carrying the process of product innovation. It collects the experiential knowledge from the formal decisional events. This experiential knowledge is collected from the group of similar products having some common functions and features. The SIE system behaves like a group of experts in its domain as it collects, captures, and stores the experiential knowledge from similar products as well as reuses this experiential knowledge that ultimately enhances the innovation process of manufactured goods. Moreover, with SIE in hand, entrepreneurs and manufacturing organizations will be able to take proper, enhanced decisions and most importantly at appropriate time. The system gains expertise each time a decision is taken and stored in the form of set of experience that can be used in future for similar queries. Implementation of the SIE system using Set of Experience Knowledge Structure and Decisional DNA for case study suggests that the SIE system is capable of capturing and reusing the innovation-related experiences of the manufactured products. The case study confirmed that the SIE system can be beneficial for entrepreneurs and manufacturing organizations for efficient decision making in the product innovation process.     

On the development of a haptic system for rapid product development

This paper presents a system development that extends haptic modeling to a number of key aspects in product development. Since haptic modeling has been developed based on physical laws, it is anticipated that a natural link between the virtual world and practical applications can be established based on haptic interaction. In the proposed system, a haptic device is used as the central mechanism for reverse engineering, shape modeling, real time mechanical property analysis, machining tool path planning and coordinate measuring machine (CMM) tolerance inspection path planning. With all these features in a single haptic system, it is possible to construct a three dimensional part by either haptic shape modeling or reverse engineering, then performing real-time mechanical property analysis in which the stiffness of a part can be felt and intuitively evaluated by the user, or generating collision free cutter tool path and CMM tolerance inspection path. Due to the force feed back in all of the above activities, the product development process is more intuitive, efficient and user-friendly. A prototype system has been developed to demonstrate the proposed capabilities.     

A collaborative Design for Usability approach supported by Virtual Reality and a Multi-Agent System embedded in a PLM environment

This paper details a collaborative workstation design approach integrating knowledge based on engineering process, using a Multi-Agent System (MAS) on a Virtual Reality (VR) platform. The MAS supports R&D teams to extract and re-use engineering knowledge so as to improve their efficiency in developing new products. Our research targets the development of a knowledge engineering system integrated into a PLM-Product Life cycle Management-environment linked with virtual reality tools. A PLM is a strategic business approach with a consistent set of methodologies and software solutions. It is meant to promote collaborative creation, management, delivery and proper use of this life cycle definition and information product in multinational companies. This system is used by engineers to carry out projects in a collective way while conveying a defined process. The MAS allows capitalization, and to annotate knowledge according to the actions of the designers inside a PLM environment. Then, this knowledge is used by VR tools to analyze various aspects of the virtual prototype such as manufacturing, maintenance, reliability or ergonomics. Consequently, we use expert knowledge to pilot the design process of a virtual prototype inside a three-dimensional immersive virtual reality platform. In this context, our paper describes our knowledge management approach applied to improve ergonomics and collaborative design in industrial areas.     

Knowledge integration and sharing for collaborative molding product design and process development

This study presents a systematic approach to developing a knowledge integration and sharing mechanism for collaborative molding product design and process development. The proposed approach includes the steps of (i) collaborative molding product design and process development process modeling, (ii) an ontology-based knowledge model establishment, (iii) knowledge integration and sharing system framework design, (iv) ontology-based knowledge integration and sharing methods development, and (v) ontology-based knowledge integration and sharing mechanism implementation. The mechanism can support collaborative molding product design and process development by providing functions of knowledge integration and sharing. Results of this study facilitate the knowledge integration and sharing of collaborative molding product design and process development to satisfy the product knowledge demands of participants, and thus increase molding product development capability, reduce molding product development cycle time and cost, and ultimately increase molding product marketability.     

Analyzing impact of experience curve on ROI in the software product line adoption process

ContextExperience curve is a well-known concept in management and education science, which explains the phenomenon of increased worker efficiency with repetitive production of a good or service.ObjectiveWe aim to analyze the impact of the experience curve effect on the Return on Investment (ROI) in the software product line engineering (SPLE) process.MethodWe first present the results of a systematic literature review (SLR) to explicitly depict the studies that have considered the impact of experience curve effect on software development in general. Subsequently, based on the results of the SLR, the experience curve effect models in the literature, and the SPLE cost models, we define an approach for extending the cost models with the experience curve effect. Finally, we discuss the application of the refined cost models in a real industrial context.ResultsThe SLR resulted in 15 primary studies which confirm the impact of experience curve effect on software development in general but the experience curve effect in the adoption of SPLE got less attention. The analytical discussion of the cost models and the application of the refined SPLE cost models in the industrial context showed a clear impact of the experience curve effect on the time-to-market, cost of development and ROI in the SPLE adoption process.ConclusionsThe proposed analysis with the newly defined cost models for SPLE adoption provides a more precise analysis tool for the management, and as such helps to support a better decision making.     

Community based innovation: How to integrate members of virtual communities into new product development

Online consumer groups represent a large pool of product know-how. Hence, they seem to be a promising source of innovation. At present, except for open source software, little is known about how to utilize this know-how for new product development. In this article we explore if and how members of virtual communities can be integrated into new product development. We explain how to identify and access online communities and how to interact with its members in order to get valuable input for new product development. This approach we term “Community Based Innovation.” The Audi case illustrates the applicability of the method and underscores the innovative capability of consumers encountered in virtual communities. Johann Füller is assistant professor in marketing at Innsbruck University School of Management and board member of HYVE AG, a company specialized in virtual customer integration. He received his Ph.D. in business administration at the Innsbruck University School of Management. Johann holds a degree in mechanical engineering, and industrial engineering and management. His research interests are in the field of innovation creation in online communities and in virtual consumer integration into new product development. Michael Bartl is member of the management board at the HYVE AG in Munich, Germany, specialised in Customized Innovation and Product Design. He finished his Ph.D. Thesis in Business Administration at the Otto Beisheim Graduate School of Management (WHU) obtained his Dipl. Kfm. from the Ludwig-Maximilians-University Munich and his B.A. (Hons) from the University of Westminster London. Holger Ernst is professor at WHU—Otto Beisheim School of Management, Vallendar, Germany where he holds the Chair for Technology and Innovation Management. He is currently visiting professor at the Kellogg School of Management, Northwestern University, Evanston, IL, USA. His main research interests are in the fields of technology and innovation management, intellectual property management, new product development and entrepreneurship. He has published in the Journal of Product Innovation Management, International Journal of Management Reviews, Journal of Engineering and Technology Management, IEEE Transactions on Engineering Management, Research Policy and R&D Management. He consults multiple European organizations in the area of technology, patent and innovation management. Hans Muhlbacher is Professor of Business Administration at the Innsbruck University School of Management. He has been President of the European Marketing Academy and currently is the Associate Editor for International Business of the Journal of Business Research. All along his career he has extensively taught internationally at business schools such as ESSEC or universities such as Emory University, Tulane University, or Paris Pantheon-Assass. His main research interests are in the field of strategy formation, branding, and innovation.     

Development of a computer-aided concurrent net shape product and process development environment

This paper presents a systematic approach to developing a collaborative environment for computer-aided concurrent net shape product and process development. This approach includes the steps of (1) conventional development process analysis, (2) development process re-engineering, (3) computer-based system functional requirements analysis, (4) system framework design, and (5) system modeling, integration and implementation. This environment can support concurrent net shape product and process development by providing and integrating functions of product data management, process management and development advisory tools. The results of this research will facilitate the rationalization and automation of net shape product and process development and thus improve the efficiency and quality, and reduce the cost of net shape product development.

IDEF structural analysis methodology was employed to capture the characteristics of net shape product and process development process. The concept of concurrent engineering was used to re-engineer the development process. The technology of system engineering was used to design the computer-aided system framework. Object-oriented analysis, modeling and design methodology, knowledge engineering and data engineering techniques were employed for system modeling and implementation.     

Research on Concurrent Engineering Oriented Integrated Product Development Process Management System

In concurrent engineering, effective process management is the key to improve the efficiency and quality of product development. Although in project management system, workflow management system and PDM system, process management functions are provided, they can not meet the needs of product development. In this paper, we integrate the project management, workflow management and product management technique together and a concurrent engineering oriented integrated product development process management system is proposed. The system structure, integrated product development model and running method are introduced. The practice proves this system is powerful in supporting product development process.     

基于半张量积的图像加密

目的 作为一门以数学为基础的学科,数学领域的新进展经常能够促进加密技术及密码学的研究与发展。半张量积理论是一种新的数学工具,是传统矩阵乘法理论的推广,它对于实现不同阶的高维矩阵数字信号处理提供了一个非常好的途径。为研究半张量积理论在数字图像处理中的应用,提出一种基于半张量积的图像加密算法。方法 算法以明文内容为密钥参数,以张量积运算构建阶数远小于输入图像尺寸的可逆密钥矩阵,将低阶密钥矩阵与高阶输入图像进行半张量积运算实现图像的加密与解密。结果 实验采用8×8密钥矩阵对多个不同尺寸的输入图像进行了验证,比较验证表明,从算法安全性、运行效率来说本文算法较现有的一些算法更有优势,能降低约10%~30%的计算时间。结论 提出了一种新的加密算法,只要满足密钥矩阵阶数与输入图像尺寸之间的整数倍关系,一个固定阶数的密钥就能实现对不同尺寸图像的加密及解密,有效降低了数据运算量。实验结果表明,该算法具有较高的安全性和运行效率,可在实时数据加密中得到应用。     

Smart Innovation Engineering: Toward Intelligent Industries of the Future

ABSTRACT

Knowledge-based engineering systems are founded upon integration of knowledge into computer systems and are one of the core requirements for the future Industry 4.0. This paper presents a system called smart innovation engineering (SIE) capable of facilitating product innovation process semi-automatically. It enhances decision-making processes using the explicit knowledge of formal decision events. The SIE system carries the promise to support the innovation processes of manufactured products in a quick and efficient way. It stores and reuses past decisional events or sets of experiences related to innovation issues, which significantly enhances innovation progression. The analysis of basic concepts and implementation method proves that SIE system is an advanced form of cyber physical systems. It is flexible, systematic, fast, and supports customization. It can play a vital role toward Industry 4.0 development.     

Knowledge map: An approach to knowledge acquisition in developing engineering expert systems

This paper addresses the critical issues of knowledge acquisition in developing knowledge-based expert systems for engineering tasks. First, it reviews the role of knowledge acquisition and its current practice in expert system development. Then, a new approach based on three stages of knowledge refinement is suggested to improve the process of knowledge acquisition. This approach, calledrule verification without rule construction, is proposed to allow knowledge engineers and domain experts to experience a more intimate and balanced role in developing intelligent systems. The communication tool developed for this concept is calledknowledge map, which provides a systematic way of indexing and quantifying a piece of knowledge in the problem space by defining important attributes as the axes of the map. This approach is demonstrated by constructing a twodimensional map for a knowledge-based engineering design system, IDRILL, which we are currently developing. Future expansions of this knowledge acquisition technique are summarized as the conclusions of this paper.This paper was presented in part at the 1986 ASME International Computers in Engineering Conference in Chicago, IL, and appeared in the proceedings of that conference.     

Sharing engineering design knowledge in a distributed environment

Engineering design is a complex activity, relying heavily on know-how gained from personal experience. Competitive pressures and new technology are making further demands on the skills and experience of designers, as effective knowledge reuse in design is seen as increasingly vital, and the work of design teams is often a collaborative and distributed activity. University students with a thorough knowledge of the engineering domain can be ill prepared for professional practice, with its increasing reliance on skills and know-how as well as knowledge of theory. Our approach aims to better prepare students for professional practice, through hands-on experience of design reuse, participation in distributed collaboration, and the development of presentation and documentation skills. Our case-study in the domain of modelling engineering systems, in which the course materials themselves are evolving and distributed, has ramifications for the publication model of educational materials, and the way students should be prepared for working life.     

An architectural model for software testing lesson learned systems

ContextSoftware testing is a key aspect of software reliability and quality assurance in a context where software development constantly has to overcome mammoth challenges in a continuously changing environment. One of the characteristics of software testing is that it has a large intellectual capital component and can thus benefit from the use of the experience gained from past projects. Software testing can, then, potentially benefit from solutions provided by the knowledge management discipline. There are in fact a number of proposals concerning effective knowledge management related to several software engineering processes.ObjectiveWe defend the use of a lesson learned system for software testing. The reason is that such a system is an effective knowledge management resource enabling testers and managers to take advantage of the experience locked away in the brains of the testers. To do this, the experience has to be gathered, disseminated and reused.MethodAfter analyzing the proposals for managing software testing experience, significant weaknesses have been detected in the current systems of this type. The architectural model proposed here for lesson learned systems is designed to try to avoid these weaknesses. This model (i) defines the structure of the software testing lessons learned; (ii) sets up procedures for lesson learned management; and (iii) supports the design of software tools to manage the lessons learned.ResultsA different approach, based on the management of the lessons learned that software testing engineers gather from everyday experience, with two basic goals: usefulness and applicability.ConclusionThe architectural model proposed here lays the groundwork to overcome the obstacles to sharing and reusing experience gained in the software testing and test management. As such, it provides guidance for developing software testing lesson learned systems.     

A knowledge based reliability engineering approach to manage product safety and recalls

PurposeManaging processed food products’ safety and recall is a challenge for industry and governments. Contaminated food items can create a significant public health hazard with potential for acute and chronic food borne illnesses. This industry study examines the challenges companies face while managing a processed food recall situation and devise a responsive and reliable knowledge management framework for product safety and recall supply chain for the focal global manufacturing and distribution enterprise.MethodDrawing upon the knowledge management and product safety and recall literature and reliability engineering theory, this study uses a holistic single case based approach to develop a knowledge management framework with Failure Mode Effects and Criticality Analysis (FMECA) decision model. This knowledge management decision framework facilitates analysis of the root causes for each potential major recall issue and assesses the reliability of the product safety and recall supply chain system and its critical components.ResultsThe main reasons highlighted for a recall and associated failure modes in a knowledge management framework are to devise appropriate deployment of resources, technology and procedures to recall supply chain. This study underscores specific information described by managers of a global processed food manufacturer and their perspectives about the product safety and recall process, and its complexities. Full scale implementation of product safety and recall supply chain in the proposed knowledge management framework after the current pilot study will be carried out eventually through expert systems. This operational system when fully implemented will capture the essence of decision making environments comprising goals and objectives, courses of action, resources, constraints, technology and procedures.ImplicationsThe study recognizes the significance of communication, integration, failsafe knowledge management process design framework, leveraging technology such as Radio Frequency Identification (RFID) within all levels of supply chain for product traceability and the proactive steps to help companies successfully manage a recall process and also reestablish trust among the consumers. The proposed knowledge management framework can also preempt product recall by acting as an early warning system. A formal knowledge management framework will enable a company’s knowledge be cumulative for product safety and recall and serve as an important integrating and coordinating role for the organization.     

A digital twin-based multidisciplinary collaborative design approach for complex engineering product development

With the ever-increasing demand for personalized product functions, product structure becomes more and more complex. To design a complex engineering product, it involves mechanical, electrical, automation and other relevant fields, which requires a closer multidisciplinary collaborative design (MCD) and integration. However, the traditional design method lacks multidisciplinary coordination, which leads to interaction barriers between design stages and disconnection between product design and prototype manufacturing. To bridge the gap, a novel digital twin-enabled MCD approach is proposed. Firstly, the paper explores how to converge the MCD into the digital design process of complex engineering products in a cyber-physical system manner. The multidisciplinary collaborative design is divided into three parts: multidisciplinary knowledge collaboration, multidisciplinary collaborative modeling and multidisciplinary collaborative simulation, and the realization methods are proposed for each part. To be able to describe the complex product in a virtual environment, a systematic MCD framework based on the digital twin is further constructed. Integrate multidisciplinary collaboration into three stages: conceptual design, detailed design and virtual verification. The ability to verify and revise problems arising from multidisciplinary fusions in real-time minimizes the number of iterations and costs in the design process. Meanwhile, it provides a reference value for complex product design. Finally, a design case of an automatic cutting machine is conducted to reveal the feasibility and effectiveness of the proposed approach.     

PSO based approach for scheduling NPD projects including overlapping process

The efficient scheduling of the new product development (NPD) projects is important to reduce the required development time, and to offer the new product faster. Activity overlapping is commonly regarded as the most promising strategy to reduce product development times. However, overlapping must be well-planned by weighting the gain from the activity overlapping against the additional time for rework. The objective of this research was to develop a resource constrained scheduling methodology for NPD projects considering overlapping of activity couples. A particle swarm optimization based approach is used to schedule NPD projects that include overlapping process. The proposed PSO method is developed into a user friendly system so that the practitioners can utilize it. A real-life example of a product development project taken from the literature is used to show the efficiency of the software.     

Geometric skeleton computation enabling concurrent product engineering and assembly sequence planning

This paper introduces a novel modelling approach to geometric skeleton computation enabling concurrent product engineering and assembly sequence planning. Current engineering vision has recently moved towards new modelling and management paradigms to maintain competitive edges all along the product lifecycle. Consistent with concurrent engineering and design for X stakes, this recent shift promotes cross-X and knowledge-intensive philosophies in the product development process, principally focused on lifecycle engineering.The main objective of this research is to integrate assembly process engineering information and knowledge in the early phases of the product development process in a top-down and proactive manner, in order to provide a geometric skeleton-based assembly context for designers. The definition of the product and its related assembly sequence requires both the enhancement and the entire understanding of product relationships between the various product components, and its related assembly rationale. As a consequence, this new modelling approach highlights the need to integrate various stakeholders’ viewpoints involved in the beginning of the product lifecycle. In such a context, earlier work has achieved the early generation of an optimal assembly sequence in the product development process, before the product geometry is completely defined. As a result, previous research has made possible to control and bind the product modelling phase through an assembly oriented product structure.The aim of the proposed approach is to compute and define a geometric skeleton model based on product relational information and the early-defined assembly sequence. The proposed approach–called SKeLeton geometry-based Assembly Context Definition (SKL-ACD)–enables the control of the product modelling phase by introducing skeleton entities consistent with product relationships and assembly sequence planning information. A prototype application within a CAD tool has been developed for aiding geometric skeleton computation and generation. Lastly, an industrial case study is introduced to highlight the feasibility and the relevance of the proposed modelling approach.     

Dynamic data sharing and security in a collaborative product definition management system

Product definition management (PDM) is a system that supports management of both engineering data and the product development process during the total product life cycle. The formation of a virtual enterprise is becoming a growing trend, and vendors of PDM systems have recently developed a new generation of PDM systems called collaborative product definition management (cPDM). This paper presents the concept of a virtual engineering community (VEC) to support concurrent product development within geographically distributed partners. A previous case study has shown that collaborative engineering design may be modelled from a parameter perspective [1]. Effective implementation of the parameter approach raises the following problems: how to support data sharing and secure that span the partner borders. This paper describes the system architecture, deployed security mechanisms, the prototype developed within cPDM, and the system demonstration using a real test. The implementation of this architecture extends a common commercial PDM system (Axalan™) and utilizes standard software to create a security framework for the involved resources. Collaboration infrastructure, shared team spaces and shared resources are essential to enable virtual teams to work together. Various organizational and technical challenges are implied. The outlined architecture features a federated data approach. These issues are discussed and potential perspectives in the area of collaboration engineering are identified.