A new hybrid differential evolution algorithm for the selection of optimal machining parameters in milling operations

This paper presents a novel hybrid optimization approach based on differential evolution algorithm and receptor editing property of immune system. The purpose of the present research is to develop a new optimization approach to solve optimization problems in the manufacturing industry. The proposed hybrid approach is applied to a case study for milling operations to show its effectiveness in machining operations. The results of the hybrid approach for the case study are compared with those of hybrid particle swarm algorithm, ant colony algorithm, immune algorithm, hybrid immune algorithm, genetic algorithm, feasible direction method and handbook recommendation.     

Hybrid Taguchi-differential evolution algorithm for optimization of multi-pass turning operations

Hybridizing of the optimization algorithms provides a scope to improve the searching abilities of the resulting method. The purpose of this paper is to develop a novel hybrid optimization algorithm entitled hybrid robust differential evolution (HRDE) by adding positive properties of the Taguchi's method to the differential evolution algorithm for minimizing the production cost associated with multi-pass turning problems. The proposed optimization approach is applied to two case studies for multi-pass turning operations to illustrate the effectiveness and robustness of the proposed algorithm in machining operations. The results reveal that the proposed hybrid algorithm is more effective than particle swarm optimization algorithm, immune algorithm, hybrid harmony search algorithm, hybrid genetic algorithm, scatter search algorithm, genetic algorithm and integration of simulated annealing and Hooke-Jeevespatter search.     

A hybrid cuckoo search-genetic algorithm for hole-making sequence optimization

Biologically-inspired algorithms are stochastic search methods that emulate the behavior of natural biological evolution to produce better solutions and have been widely used to solve engineering optimization problems. In this paper, a new hybrid algorithm is proposed based on the breeding behavior of cuckoos and evolutionary strategies of genetic algorithm by combining the advantages of genetic algorithm into the cuckoo search algorithm. The proposed hybrid cuckoo search-genetic algorithm (CSGA) is used for the optimization of hole-making operations in which a hole may require various tools to machine its final size. The main objective considered here is to minimize the total non-cutting time of the machining process, including the tool positioning time and the tool switching time. The performance of CSGA is verified through solving a set of benchmark problems taken from the literature. The amount of improvement obtained for different problem sizes are reported and compared with those by ant colony optimization, particle swarm optimization, immune based algorithm and cuckoo search algorithm. The results of the tests show that CSGA is superior to the compared algorithms.     

Comparison of evolutionary-based optimization algorithms for structural design optimization

In this paper, a comparison of evolutionary-based optimization techniques for structural design optimization problems is presented. Furthermore, a hybrid optimization technique based on differential evolution algorithm is introduced for structural design optimization problems. In order to evaluate the proposed optimization approach a welded beam design problem taken from the literature is solved. The proposed approach is applied to a welded beam design problem and the optimal design of a vehicle component to illustrate how the present approach can be applied for solving structural design optimization problems. A comparative study of six population-based optimization algorithms for optimal design of the structures is presented. The volume reduction of the vehicle component is 28.4% using the proposed hybrid approach. The results show that the proposed approach gives better solutions compared to genetic algorithm, particle swarm, immune algorithm, artificial bee colony algorithm and differential evolution algorithm that are representative of the state-of-the-art in the evolutionary optimization literature.     

A hybrid particle swarm optimization algorithm for the vehicle routing problem

This paper introduces a new hybrid algorithmic nature inspired approach based on particle swarm optimization, for successfully solving one of the most popular supply chain management problems, the vehicle routing problem. The vehicle routing problem is considered one of the most well studied problems in operations research. The proposed algorithm for the solution of the vehicle routing problem, the hybrid particle swarm optimization (HybPSO), combines a particle swarm optimization (PSO) algorithm, the multiple phase neighborhood search–greedy randomized adaptive search procedure (MPNS–GRASP) algorithm, the expanding neighborhood search (ENS) strategy and a path relinking (PR) strategy. The algorithm is suitable for solving very large-scale vehicle routing problems as well as other, more difficult combinatorial optimization problems, within short computational time. It is tested on a set of benchmark instances and produced very satisfactory results. The algorithm is ranked in the fifth place among the 39 most known and effective algorithms in the literature and in the first place among all nature inspired methods that have ever been used for this set of instances.     

Hybrid multi-objective shape design optimization using Taguchi’s method and genetic algorithm

This research is based on a new hybrid approach, which deals with the improvement of shape optimization process. The objective is to contribute to the development of more efficient shape optimization approaches in an integrated optimal topology and shape optimization area with the help of genetic algorithms and robustness issues. An improved genetic algorithm is introduced to solve multi-objective shape design optimization problems. The specific issue of this research is to overcome the limitations caused by larger population of solutions in the pure multi-objective genetic algorithm. The combination of genetic algorithm with robust parameter design through a smaller population of individuals results in a solution that leads to better parameter values for design optimization problems. The effectiveness of the proposed hybrid approach is illustrated and evaluated with test problems taken from literature. It is also shown that the proposed approach can be used as first stage in other multi-objective genetic algorithms to enhance the performance of genetic algorithms. Finally, the shape optimization of a vehicle component is presented to illustrate how the present approach can be applied for solving multi-objective shape design optimization problems.     

Process planning optimization for parallel drilling of blind holes using a two phase genetic algorithm

Determining the optimal process parameters and machining sequence is essential in machining process planning since they significantly affect the cost, productivity, and quality of machining operations. Process planning optimization has been widely investigated in single-tool machining operations. However, for the research reported in process planning optimization of machining operations using multiple tools simultaneously, the literature is scarce. In this paper, a novel two phase genetic algorithm (GA) is proposed to optimize, in terms of minimum completion time, the process parameters and machining sequence for two-tool parallel drilling operations with multiple blind holes distributed in a pair of parallel faces and in multiple pairs of parallel faces. In the first phase, a GA is used to determine the process parameters (i.e., drill feed and spindle speed) and machining time for each hole subject to feed, spindle speed, thrust force, torque, power, and tool life constraints. The minimum machining time is the optimization criterion. In the second phase, the GA is used to determine the machining sequence subject to hole position constraints (i.e., the distribution of the hole locations on each face is fixed). The minimum operation completion time is the optimization criterion in this phase. Simulation results are presented to demonstrate the effectiveness of the proposed algorithm in solving the process planning optimization problem for parallel drilling of blind holes on multiple parallel faces. In order to evaluate the performance of proposed algorithm, the simulation results are compared to a methodology that utilizes the exhaustive method in the first phase and a sorting algorithm.     

A hybrid genetic algorithm and particle swarm optimization for multimodal functions

Heuristic optimization provides a robust and efficient approach for solving complex real-world problems. The focus of this research is on a hybrid method combining two heuristic optimization techniques, genetic algorithms (GA) and particle swarm optimization (PSO), for the global optimization of multimodal functions. Denoted as GA-PSO, this hybrid technique incorporates concepts from GA and PSO and creates individuals in a new generation not only by crossover and mutation operations as found in GA but also by mechanisms of PSO. The results of various experimental studies using a suite of 17 multimodal test functions taken from the literature have demonstrated the superiority of the hybrid GA-PSO approach over the other four search techniques in terms of solution quality and convergence rates.     

Software prototype for solving multi-objective machining optimization problems: Application in non-conventional machining processes

For an effective and efficient application of machining processes it is often necessary to consider more than one machining performance characteristics for the selection of optimal machining parameters. This implies the need to formulate and solve multi-objective optimization problems. In recent years, there has been an increasing trend of using meta-heuristic algorithms for solving multi-objective machining optimization problems. Although having the ability to efficiently handle highly non-linear, multi-dimensional and multi-modal optimization problems, meta-heuristic algorithms are plagued by numerous limitations as a consequence of their stochastic nature. To overcome some of these limitations in the machining optimization domain, a software prototype for solving multi-objective machining optimization problems was developed. The core of the developed software prototype is an algorithm based on exhaustive iterative search which guarantees the optimality of a determined solution in a given discrete search space. This approach is justified by a continual increase in computing power and memory size in recent years. To analyze the developed software prototype applicability and performance, four case studies dealing with multi-objective optimization problems of non-conventional machining processes were considered. Case studies are selected to cover different formulations of multi-objective optimization problems: optimization of one objective function while all the other are converted into constraints, optimization of a utility function which combines all objective functions and determination of a set of Pareto optimal solutions. In each case study optimization solutions that had been determined by past researchers using meta-heuristic algorithms were improved by using the developed software prototype.     

Design of hybrid differential evolution and group method of data handling networks for modeling and prediction

This paper proposes a hybrid modeling approach based on two familiar non-linear methods of mathematical modeling; the group method of data handling (GMDH) and differential evolution (DE) population-based algorithm. The proposed method constructs a GMDH self-organizing network model of a population of promising DE solutions. The new hybrid implementation is then applied to modeling tool wear in milling operations and also applied to two representative time series prediction problems of exchange rates of three international currencies and the well-studied Box-Jenkins gas furnace process data. The results of the proposed DE–GMDH approach are compared with the results obtained by the standard GMDH algorithm and its variants. Results presented show that the proposed DE–GMDH algorithm appears to perform better than the standard GMDH algorithm and the polynomial neural network (PNN) model for the tool wear problem. For the exchange rate problem, the results of the proposed DE–GMDH algorithm are competitive with all other approaches except in one case. For the Box-Jenkins gas furnace data, the experimental results clearly demonstrates that the proposed DE–GMDH-type network outperforms the existing models both in terms of better approximation capabilities as well as generalization abilities. Consequently, this self-organizing modeling approach may be useful in modeling advanced manufacturing systems where it is necessary to model tool wear during machining operations, and in time series applications such as in prediction of time series exchange rate and industrial gas furnace problems.     

Immunity-based hybrid evolutionary algorithm for multi-objective optimization in global container repositioning

The development of evolutionary algorithms for optimization has always been a stimulating and growing research area with an increasing demand in using them to solve complex industrial optimization problems. A novel immunity-based hybrid evolutionary algorithm known as Hybrid Artificial Immune Systems (HAIS) for solving both unconstrained and constrained multi-objective optimization problems is developed in this research. The algorithm adopts the clonal selection and immune suppression theories, with a sorting scheme featuring uniform crossover, multi-point mutation, non-dominance and crowding distance sorting to attain the Pareto optimal front in an efficient manner. The proposed algorithm was verified with nine benchmarking functions on its global optimal search ability as well as compared with four optimization algorithms to assess its diversity and spread. Sensitivity analysis was also carried out to investigate the selection of key parameters of the algorithm. It is found that the developed immunity-based hybrid evolutionary algorithm provides a useful means for solving optimization problems and has successfully applied to the problem of global repositioning of containers, which is one of a constrained multi-objective optimization problem. The developed HAIS will assist shipping liners on timely decision making and planning of container repositioning operations in global container transportation business in an optimized and cost effective manner.     

基于免疫算法和EDA 的混合多目标优化算法

在免疫多目标优化算法的基础上,引入了分布估计算法(EDA)对进化种群进行建模采样的思想,提出了一种求解复杂多目标优化问题的混合优化算法HIAEDA(hybrid immune algorithm with EDA for multi-objectiveoptimization).HIAEDA 的进化过程混合了两种后代产生策略:一种是基于交叉变异的克隆选择算子,用于在父代种群周围进行局部搜索的同时开辟新的搜索区域;另一种是基于EDA 的模型采样算子,用于学习多目标优化问题决策变量之间的相关性,提高算法求解复杂多目标优化问题的能力.在分析两种算子搜索行为的基础上,讨论了两者在功能上的互补性,并利用有限马尔可夫链的性质证明了HIAEDA 算法的收敛性.对测试函数和实际工程问题的仿真实验结果表明,HIAEDA 与NSGAII 算法和基于EDA 的进化多目标优化算法RM-MEDA 相比,在收敛性和多样性方面均表现出明显优势,尤其是对于决策变量之间存在非线性关联的复杂多目标优化问题,优势更为突出.     

Topology optimization for hybrid additive-subtractive manufacturing

Hybrid additive-subtractive manufacturing is gaining popularity by making full use of geometry complexity produced by additive manufacturing and dimensional accuracy derived from subtractive machining. Part design for this hybrid manufacturing approach has been done by trial-and-error, and no dedicated design methodology exists for this manufacturing approach. To address this issue, this work presents a topology optimization method for hybrid additive and subtractive manufacturing. To be specific, the boundary segments of the input design domain are categorized into two types: (i) Freeform boundary segments freely evolve through the casting SIMP method, and (ii) shape preserved boundary segments suppress the freeform evolvement and are composed of machining features through a feature fitting algorithm. Given the manufacturing strategy, the topology design is produced through additive manufacturing and the shape preserved boundary segments will be processed by post-machining. This novel topology optimization algorithm is developed under a unified SIMP and level set framework. The effectiveness of the algorithm is proved through a few numerical case studies.     

A hybrid approach to large-scale job shop scheduling

A decomposition based hybrid optimization algorithm is presented for large-scale job shop scheduling problems in which the total weighted tardiness must be minimized. In each iteration, a new subproblem is first defined by a simulated annealing approach and then solved using a genetic algorithm. We construct a fuzzy inference system to calculate the jobs’ bottleneck characteristic values which depict the characteristic information in different optimization stages. This information is then utilized to guide the process of subproblem-solving in an immune mechanism in order to promote the optimization efficiency. Numerical computational results show that the proposed algorithm is effective for solving large-scale scheduling problems.     

Nonlinear continuous multi-response problems: a novel two-phase hybrid genetic based metaheuristic

Generally the most real world production systems are tackling several different responses and the problem is optimizing these responses concurrently. This study strives to present a new two-phase hybrid genetic based metaheuristic for optimizing nonlinear continuous multi-response problems. Premature convergence and getting stuck in local optima, which makes the algorithm time consuming, are common problems dealing with genetic algorithms (GAs). So we hybridize GA with a clustering approach and particle swarm optimization algorithm (PSO) to make a balanced relationship between time consuming and premature termination. The proposed algorithm also tries to find Ideal Points (IPs) for response functions. IPs are considered as improvement measures that determine when PSO should start. PSO based local search exploit Pareto archive solutions to enhance performance of the algorithm by expanding the search space. Since there is no standard benchmark in this field, we use two case studies from distinguished paper in multi-response optimization and compare the results with some of the mentioned algorithms in the literature. Results show the outperformance of the proposed algorithm than all of them.     

Drilling reconfigurable machine tool selection and process parameters optimization as a function of product demand

Special purpose machines (SPMs) are customized machine tools that perform specific machining operations in a variety of production contexts, including drilling-related operations. This research investigates the effect of optimal process parameters and SPM configuration on the machine tool selection problem versus product demand changes. A review of previous studies suggests that the application of optimization in the feasibility analysis stage of machine tool selection has received less attention by researchers. In this study, a simulated model using genetic algorithm is proposed to find the optimal process parameters and machine tool configuration. During the decision-making phase of machine tool selection, unit profit is targeted as high as possible and is given by the value of the following variables: SPM configuration selection, machining unit assignment to each operation group, and feed and cutting speed of all operations. The newly developed model generates any random chromosome characterized by feasible values for process parameters. Having shown how the problem is formulated, the research presents a case study which exemplifies the operation of the proposed model. The results show that the optimization results can provide critical information for making logical, accurate, and reliable decisions when selecting SPMs.     

A hybrid algorithm based on particle swarm and chemical reaction optimization for multi-object problems

Over the past decade, the particle swarm optimization (PSO) has been an effective algorithm for solving single and multi-object optimization problems. Recently, the chemical reaction optimization (CRO) algorithm is emerging as a new algorithm used to efficiently solve single-object optimization.In this paper, we present HP-CRO (hybrid of PSO and CRO) a new hybrid algorithm for multi-object optimization. This algorithm has features of CRO and PSO, HP-CRO creates new molecules (particles) not only used by CRO operations as found in CRO algorithm but also by mechanisms of PSO. The balancing of CRO and PSO operators shows that the method can be used to avoid premature convergence and explore more in the search space.This paper proposes a model with modified CRO operators and also adding new saving molecules into the external population to increase the diversity. The experimental results of the HP-CRO algorithm compared to some meta-heuristics algorithms such as FMOPSO, MOPSO, NSGAII and SPEA2 show that there is improved efficiency of the HP-CRO algorithm for solving multi-object optimization problems.     

Application of heuristic and hybrid-GASA algorithms to tool-path optimization problem for minimizing airtime during machining

In this paper, heuristic algorithms such as simulated annealing (SA), genetic algorithm (GA) and hybrid algorithm (hybrid-GASA) were applied to tool-path optimization problem for minimizing airtime during machining. Many forms of SA rely on random starting points that often give poor solutions. The problem of how to efficiently provide good initial estimates of solution sets automatically is still an ongoing research topic. This paper proposes a hybrid approach in which GA provides a good initial solution for SA runs. These three algorithms were tested on three-axis-cartesian robot during milling of wood materials. Their performances were compared based on minimum path and consequently minimum airtime. In order to make a comparison between these algorithms, two cases among the several milling operations were given here. According to results obtained from these examples, hybrid algorithm gives better results than other heuristic algorithms alone. Due to combined global search feature of GA and local search feature of SA, hybrid approach using GA and SA produces about 1.5% better minimum path solutions than standard GA and 47% better minimum path solutions than standard SA.     

求解约束优化的一个自适应杂交差分演化算法

结合基于可行性规则的约束处理技术,构造了一个求解约束优化问题的自适应杂交差分演化模拟退火算法。该算法以差分演化算法为基础,用模拟退火策略来增强种群的多样性,用一个基于可行性规则的约束处理技术来处理不等式约束,且自适应化关键控制参数,避开人为控制参数的困难。在标准测试集上的实验结果表明该算法的有效性,与同类算法的比较表明了该算法的优越性。     

A problem space genetic algorithm in multiobjective optimization

In this study, a problem space genetic algorithm (PSGA) is used to solve bicriteria tool management and scheduling problems simultaneously in flexible manufacturing systems. The PSGA is used to generate approximately efficient solutions minimizing both the manufacturing cost and total weighted tardiness. This is the first implementation of PSGA to solve a multiobjective optimization problem (MOP). In multiobjective search, the key issues are guiding the search towards the global Pareto-optimal set and maintaining diversity. A new fitness assignment method, which is used in PSGA, is proposed to find a well-diversified, uniformly distributed set of solutions that are close to the global Pareto set. The proposed fitness assignment method is a combination of a nondominated sorting based method which is most commonly used in multiobjective optimization literature and aggregation of objectives method which is popular in the operations research literature. The quality of the Pareto-optimal set is evaluated by using the performance measures developed for multiobjective optimization problems.