A memetic algorithm for the re-entrant permutation flowshop scheduling problem to minimize the makespan

A common assumption in the classical permutation flowshop scheduling model is that each job is processed on each machine at most once. However, this assumption does not hold for a re-entrant flowshop in which a job may be operated by one or more machines many times. Given that the re-entrant permutation flowshop scheduling problem to minimize the makespan is very complex, we adopt the CPLEX solver and develop a memetic algorithm (MA) to tackle the problem. We conduct computational experiments to test the effectiveness of the proposed algorithm and compare it with two existing heuristics. The results show that CPLEX can solve mid-size problem instances in a reasonable computing time, and the proposed MA is effective in treating the problem and outperforms the two existing heuristics.     

The three-stage assembly flowshop scheduling problem

We consider the three-stage assembly flowshop scheduling problem with the objective of minimizing the makespan. The three-stage assembly problem generalizes both the serial three machine flowshop problem and the two-stage assembly flowshop scheduling problem and is therefore strongly NP-hard. We analyze the worst-case ratio bound for several heuristics for this problem. We also analyze the worst-case absolute bound for a heuristic based on compact vector summation techniques and we point out that, for a large number of jobs, this heuristic becomes asymptotically optimal.Scope and purposeThe three-stage assembly flowshop scheduling problem models situations which arise frequently in manufacturing when various fabrication operations are performed concurrently and then collected and transported into an assembly area for a final assembly operation. The main criterion for this problem is the minimization of the maximum job completion time (makespan). The objective of this paper is to derive algorithms for minimizing the makespan. In doing so, we also demonstrate the reduction of assembly flowshop problems to their embedded serial flowshop problems.     

An efficient stochastic hybrid heuristic for flowshop scheduling

The paper addresses the problem of flowshop scheduling in order to minimize the makespan objective. Three probabilistic hybrid heuristics are presented for solving permutation flowshop scheduling problem. The proposed methodology combines elements from both constructive heuristic search and a stochastic improvement technique. The stochastic method used in this paper is simulated annealing (SA). Experiments have been run on a large number of randomly generated test problems of varying jobs and machine sizes. Our approach is shown to outperform best-known existing heuristics, including the classical NEH technique (OMEGA, 1983) and the SA based on (OMEGA, 1989) of Osman and Potts . Statistical tests of significance are performed to substantiate the claims of improvement.     

An improved iterated greedy algorithm with a Tabu-based reconstruction strategy for the no-wait flowshop scheduling problem

This paper proposes a Tabu-mechanism improved iterated greedy (TMIIG) algorithm to solve the no-wait flowshop scheduling problem with a makespan criterion. The idea of seeking further improvement in the iterated greedy (IG) algorithm framework is based on the observation that the construction phase of the original IG algorithm may not achieve good performance in escaping from local minima when incorporating the insertion neighborhood search. To overcome this limitation, we have modified the IG algorithm by utilizing a Tabu-based reconstruction strategy to enhance its exploration ability. A powerful neighborhood search method that involves insert, swap, and double-insert moves is then applied to obtain better solutions from the reconstructed solution in the previous step. Empirical results on several benchmark problem instances and those generated randomly confirm the advantages of utilizing the new reconstruction scheme. In addition, our results also show that the proposed TMIIG algorithm is relatively more effective in minimizing the makespan than other existing well-performing heuristic algorithms.     

Minimizing makespan on a three-machine flowshop batch scheduling problem with transportation using genetic algorithm

This paper studies the minimization of makespan in a three-machine flowshop scheduling problem in which a batch processing machine is located between two single processing machines on first and third stages. In this study also transportation capacity and transportation among machines times are explicitly considered.We establish a mixed integer programming model and propose a heuristic algorithm based on the basic idea of Johnson's algorithm. Since the problem under study is NP-hard, a genetic algorithm is also proposed to minimize makespan. The effectiveness of our solution procedures is evaluated through computational experiments. The results obtained from the computational study have shown that the genetic algorithm is a viable and effective approach that is capable to produce consistently good results.     

一种基于虚拟截止时间制导的改进的Min—Min元任务调度算法

在网格环境下，资源状况和用户行为相当复杂，是一个异构计算环境，元任务（meta—task）调度比传统并行调度更为复杂。如何映射一组任务到一组机器上被证明是NP问题，其目的一般是最小化任务完成时间（makespan）。为解决这一问题，已经提出一些启发式任务调度算法，例如具有代表性的MinMin元任务调度算法。本文在Min-Min元任务调度算法的基础上，通过虚拟截止时间制导的方法来改进Min-Min算法。实验结果表明，本文提出的算法具有更短的任务完成时间。     

Effective constructive heuristics and meta-heuristics for the distributed assembly permutation flowshop scheduling problem

This paper addresses a novel distributed assembly permutation flowshop scheduling problem that has important applications in modern supply chains and manufacturing systems. The problem considers a number of identical factories, each one consisting of a flowshop for part-processing plus an assembly line for product-processing. The objective is to minimize the makespan. To suit the needs of different CPU time and solution quality, we present a mixed integer linear model, three constructive heuristics, two variable neighborhood search methods, and an iterated greedy algorithm. Important problem-specific knowledge is obtained to enhance the effectiveness of the algorithms. Accelerations for evaluating solutions are proposed to save computational efforts. The parameters and operators of the algorithms are calibrated and analyzed using a design of experiments. To prove the algorithms, we present a total of 16 adaptations of other well-known and recent heuristics, variable neighborhood search algorithms, and meta-heuristics for the problem and carry out a comprehensive set of computational and statistical experiments with a total of 810 instances. The results show that the proposed algorithms are very effective and efficient to solve the problem under consideration as they outperform the existing methods by a significant margin.     

A three-phase algorithm for flowshop scheduling with blocking to minimize makespan

This paper proposes a three-phase algorithm (TPA) for the flowshop scheduling problem with blocking (BFSP) to minimize makespan. In the first phase, the blocking nature of BFSP is exploited to develop a priority rule that creates a sequence of jobs. Using this as the initial sequence and a variant of the NEH-insert procedure, the second phase generates an approximate solution to the problem. Then, utilizing a modified simulated annealing algorithm incorporated with a local search procedure, the schedule generated in the second phase is improved in the third phase. A pruning procedure that helps evaluate most solutions without calculating their complete makespan values is introduced in the local search to further reduce the computational time needed to solve the problem. Results of the computational experiments with Taillard's benchmark problem instances show that the proposed TPA algorithm is relatively more effective and efficient in minimizing makespan for the BFSP than the state-of-the-art procedures. Utilizing these results, 53 out of 60 new tighter upper bounds have been found for large-sized Taillard's benchmark problem instances.     

The Tricriteria Two-Machine Flowshop Scheduling Problem

The literature on the two-machine flowshop scheduling problem reveals that the problem has been addressed with bicriteria of either makespan and mean flowtime or makespan and maximum tardiness (lateness). This paper extends the problem to all the three criteria (tricriteria) where the objective is to minimize a weighted sum of makespan, mean flowtime, and maximum lateness. A dominance relation and a lower bound are established. The dominance relation and the lower bound are used to develop a branch-and-bound algorithm. The dominance relation is also used to develop several heuristics. An extensive computational analysis is conducted to evaluate the performance of the dominance relation and the heuristics. The analysis shows that the dominance relation is effective. The analysis also shows that the heuristics are quite efficient, and some heuristics have an error of less than 1%. Moreover, these heuristics have the desirable property that the error does not increase by the number of jobs.     

A beam-search-based constructive heuristic for the PFSP to minimise total flowtime

In this paper we present a beam-search-based constructive heuristic to solve the permutation flowshop scheduling problem with total flowtime minimisation as objective. This well-known problem is NP-hard, and several heuristics have been developed in the literature. The proposed algorithm is inspired in the logic of the beam search, although it remains a fast constructive heuristic.The results obtained by the proposed algorithm outperform those obtained by other constructive heuristics in the literature for the problem, thus modifying substantially the state-of-the-art of efficient approximate procedures for the problem. In addition, the proposed algorithm even outperforms two of the best metaheuristics for many instances of the problem, using much lesser computation effort. The excellent performance of the proposal is also proved by the fact that the new heuristic found new best upper bounds for 35 of the 120 instances in Taillard’s benchmark.     

A genetic algorithm and a simulated annealing algorithm combined with column generation technique for solving the problem of scheduling in the hybrid flowshop with additional resources

In this paper, a heuristic is proposed for solving the problem of scheduling in a two-stage flowshop with parallel unrelated machines and additional renewable resources at the first stage and a single machine at the second stage. Resource requirements are arbitrary integers. The availability of additional resources is limited at every moment. The objective is the minimization of makespan. The problem is NP-hard. The proposed heuristic combines column generation technique with a genetic algorithm (the heuristic algorithm HG) or a simulated annealing algorithm (the heuristic algorithm HS). The performance analysis is performed experimentally by comparing heuristic solutions to the lower bound on the optimal makespan. Results of the computational experiment show that both the heuristic algorithms yield good quality solutions using reasonable computation time and that HS outperforms HG for the most difficult problems.     

Flowshop scheduling with a general exponential learning effect

This paper investigates flowshop scheduling problems with a general exponential learning effect, i.e., the actual processing time of a job is defined by an exponent function of the total weighted normal processing time of the already processed jobs and its position in a sequence, where the weight is a position-dependent weight. The objective is to minimize the makespan, the total (weighted) completion time, the total weighted discounted completion time, and the sum of the quadratic job completion times, respectively. Several simple heuristic algorithms are proposed in this paper by using the optimal schedules for the corresponding single machine problems. The tight worst-case bound of these heuristic algorithms is also given. Two well-known heuristics are also proposed for the flowshop scheduling with a general exponential learning effect.     

A variable iterated greedy algorithm with differential evolution for the no-idle permutation flowshop scheduling problem

This paper presents a variable iterated greedy algorithm (IG) with differential evolution (vIG_DE), designed to solve the no-idle permutation flowshop scheduling problem. In an IG algorithm, size d of jobs are removed from a sequence and re-inserted into all possible positions of the remaining sequences of jobs, which affects the performance of the algorithm. The basic concept behind the proposed vIG_DE algorithm is to employ differential evolution (DE) to determine two important parameters for the IG algorithm, which are the destruction size and the probability of applying the IG algorithm to an individual. While DE optimizes the destruction size and the probability on a continuous domain by using DE mutation and crossover operators, these two parameters are used to generate a trial individual by directly applying the IG algorithm to each target individual depending on the probability. Next, the trial individual is replaced with the corresponding target individual if it is better in terms of fitness. A unique multi-vector chromosome representation is presented in such a way that the first vector represents the destruction size and the probability, which is a DE vector, whereas the second vector simply consists of a job permutation assigned to each individual in the target population. Furthermore, the traditional IG and a variable IG from the literature are re-implemented as well. The proposed algorithms are applied to the no-idle permutation flowshop scheduling (NIPFS) problem with the makespan and total flowtime criteria. The performances of the proposed algorithms are tested on the Ruben Ruiz benchmark suite and compared to the best-known solutions available at http://soa.iti.es/rruiz as well as to those from a recent discrete differential evolution algorithm (HDDE) from the literature. The computational results show that all three IG variants represent state-of-art methods for the NIPFS problem.     

Efficient constructive and composite heuristics for the Permutation Flowshop to minimise total earliness and tardiness

In this paper we address the problem of scheduling jobs in a permutation flowshop with a just-in-time objective, i.e. the minimisation of the sum of total tardiness and total earliness. Since the problem is NP-hard, there are several approximate procedures available for the problem, although their performance largely depends on the due dates of the specific instance to be solved. After an in-depth analysis of the problem, different cases or sub-problems are identified and, by incorporating this knowledge, four heuristics are proposed: a fast constructive heuristic, and three different local search procedures that use the proposed constructive heuristic as initial solution.The proposed Prod. Type: FLPheuristics have been compared on an extensive set of instances with the best-so-far heuristic for the problem, as well as with adaptations of efficient heuristics for similar scheduling problems. The computational results show the excellent performance of the proposed algorithms. Finally, the positive impact of the efficient heuristics is evaluated by including them as seed sequences for one of the best metaheuristic for the problem.     

Minimizing makespan subject to minimum flowtime on two identical parallel machines

We consider the problem of scheduling jobs on two parallel identical machines where an optimal schedule is defined as one that gives the smallest makespan (the completion time of the last job) among the set of schedules with optimal total flowtime (the sum of the completion times of all jobs). We propose an algorithm to determine optimal schedules for the problem, and describe a modified multifit algorithm to find an approximate solution to the problem in polynomial computational time. Results of a computational study to compare the performance of the proposed algorithms with a known heuristic shows that the proposed heuristic and optimization algorithms are quite effective and efficient in solving the problem.Scope and purposeMultiple objective optimization problems are quite common in practice. However, while solving scheduling problems, optimization algorithms often consider only a single objective function. Consideration of multiple objectives makes even the simplest multi-machine scheduling problems NP-hard. Therefore, enumerative optimization techniques and heuristic solution procedures are required to solve multi-objective scheduling problems. This paper illustrates the development of an optimization algorithm and polynomially bounded heuristic solution procedures for the scheduling jobs on two identical parallel machines to hierarchically minimize the makespan subject to the optimality of the total flowtime.     

A generalized constructive algorithm using insertion-based heuristics

In this paper, a generalized constructive algorithm referred to as GCA is presented which makes it possible to select a wide variety of heuristics just by the selection of its arguments values. A general framework for generating permutations of integers is presented. This framework, referred to as PERMGEN, forms a link between the numbering of permutations and steps in the insertion-based heuristics. A number of arguments controlling the operation of GCA are identified. Features and benefits of the generalized algorithm are presented through the extension of the NEH heuristic, a successful heuristic solution approach of Nawaz, Enscore, and Ham for the permutation flowshop problem (PFSP). The goal of the experimental study is to improve the performance of the NEH heuristic on the PFSP. To achieve this goal, the space of algorithmic control arguments is searched for a combination of values that define an algorithm providing lower makespan solutions than NEH, in a linear increase of CPU time. Computational experiments on a set of 120 benchmark problem instances, originally proposed by Taillard, are performed to establish a more robust version of the original NEH constructive heuristic. The proposed procedures outperform NEH, preserving its efficiency and simplicity.     

Heuristic algorithms for two-machine flowshop with availability constraints

The majority of the scheduling studies carry a common assumption that machines are available all the time. However, machines may not always be available in the scheduling period due to breakdown or preventive maintenance. Taking preventive maintenance activity into consideration, we dealt with the two-machine flowshop scheduling problem with makespan objective. The preventive maintenance policy in this paper was dependent on the number of finished jobs. The integer programming model was proposed. We combined two recent constructive heuristics, HI algorithm and H algorithm, with Johnson’s algorithm, and named the combined heuristic H&J algorithm. We also developed a constructive heuristic, HD, with time complexities O(n²). Based on the difference in job processing times on two machines, both H&J and HD showed good performance, and the latter was slightly better. The HD algorithm was able to obtain the optimality in 98.88% of cases. We also employed the branch and bound (B&B) algorithm to obtain the optimum. With a good upper bound and a modified lower bound, the proposed B&B algorithm performed significantly effectively.     

An improved artificial bee colony algorithm for flexible job-shop scheduling problem with fuzzy processing time

This study addresses flexible job-shop scheduling problem (FJSP) with fuzzy processing time. An improved artificial bee colony (IABC) algorithm is proposed for FJSP cases defined in existing literature and realistic instances in remanufacturing where the uncertainty of the processing time is modeled as fuzzy processing time. The objectives are to minimize the maximum fuzzy completion time and the maximum fuzzy machine workload, respectively. The goal is to make the scheduling algorithm as part of expert and intelligent scheduling system for remanufacturing decision support. A simple and effective heuristic rule is developed to initialize population. Extensive computational experiments are carried out using five benchmark cases and eight realistic instances in remanufacturing. The proposed heuristic rule is evaluated using five benchmark cases for minimizing the maximum fuzzy completion time and the maximum fuzzy machine workload objectives, respectively. IABC algorithm is compared to six meta-heuristics for maximum fuzzy completion time criterion. For maximum fuzzy machine workload, IABC algorithm is compared to six heuristics. The results and comparisons show that IABC algorithm can solve FJSP with fuzzy processing time effectively, both benchmark cases and real-life remanufacturing instances. For practical remanufacturing problem, the schedules by IABC algorithm can satisfy the requirement in real-life shop floor. The IABC algorithm can be as part of expert and intelligent scheduling system to supply decision support for remanufacturing scheduling and management.     

An ant colony optimization approach to a permutational flowshop scheduling problem with outsourcing allowed

This paper deals with the scheduling problem of minimizing the makespan in a permutational flowshop environment with the possibility of outsourcing certain jobs. It addresses this problem by means of the development of an ant colony optimization-based algorithm. This new algorithm, here named as flowshop ant colony optimization is composed of two combined ACO heuristics. The results show that this new approach can be used to solve the problem efficiently and in a short computational time.     

A generalized two-machine flowshop scheduling problem with processing time linearly dependent on job waiting-time

We consider a two-machine flowshop scheduling problem where the processing times are linearly dependent on the waiting times of the jobs. The objective is to minimize the makespan. A 0–1 mixed integer program and a heuristic algorithm are proposed. Some cases solved in polynomial time and computational experiments are also provided.