Performance enhancement of hybrid personal cooling clothing in a hot environment: PCM cooling energy management with additional insulation

A novel design of personal cooling clothing incorporating additional insulation sandwiched between phase change materials (PCMs) and clothing outer layer is proposed. Performance of four personal cooling systems including clothing with only PCMs, clothing with PCMs and insulation (PCM?+?INS), clothing with PCMs and ventilation fans (HYB), and clothing with PCMs, ventilation fans and insulation (HYB?+?INS) was investigated. Effect of additional insulation on clothing cooling performance in terms of human physiological and perceptual responses was also examined. Human trials were carried out in a hot environment (i.e. 36?°C, RH = 59%). Results showed that significantly lower mean skin/torso temperatures were registered in HYB?+?INS as compared to HYB. In contrast, no significant effect of the use of insulation on both skin and body temperatures between PCM and PCM?+?INS was observed. Also, no significant difference in thermal sensations, thermal comfort, and skin wetness sensation was registered between cooling systems with and without additional insulation.

Practitioner Summary: Hybrid personal cooling clothing has shown the ability to provide a relatively cool microclimate around the wearer’ body while working in hot environments. The present work addresses the importance of cooling energy saving for PCMs in a hot environment. This work contributes to optimising cooling performance of hybrid personal cooling systems.     

John G. Fox (1931-2004)

The effectiveness of intermittent, microclimate cooling for men who worked in US Army chemical protective clothing (modified mission-oriented protective posture level 3; MOPP 3) was examined. The hypothesis was that intermittent cooling on a 2 min on–off schedule using a liquid cooling garment (LCG) covering 72% of the body surface area would reduce heat strain comparably to constant cooling. Four male subjects completed three experiments at 30°C, 30% relative humidity wearing the LCG under the MOPP 3 during 80 min of treadmill walking at 224 ± 5 W · m^?2. Water temperature to the LCG was held constant at 21°C. The experiments were; 1) constant cooling (CC); 2) intermittent cooling at 2-min intervals (IC); 3) no cooling (NC). Core temperature increased (1.6 ± 0.2°C) in NC, which was greater than IC (0.5 ± 0.2°C) and CC (0.5 ± 0.3°C) ( p < 0.05). Mean skin temperature was higher during NC (36.1 ± 0.4°C) than IC (33.7 ± 0.6°C) and CC (32.6 ± 0.6°C) and mean skin temperature was higher during IC than CC ( p < 0.05). Mean heart rate during NC (139 ± 9 b · min^?1) was greater than IC (110 ± 10 b · min^?1) and CC (107 ± 9 b · min^?1) ( p < 0.05). Cooling by conduction (K) during NC (94 ± 4 W · m^?2) was lower than IC (142 ± 7 W · m^?2) and CC (146 ± 4 W · m^?2) ( p < 0.05). These findings suggest that IC provided a favourable skin to LCG gradient for heat dissipation by conduction and reduced heat strain comparable to CC during exercise-heat stress in chemical protective clothing.     

A light-weight cooling vest enhances performance of athletes in the heat

During the 1990s, emphasis on the health and safety of people who exercise in hot, humid conditions increased and many organizations became aware of the need for protection against heat-related disorders. A practical, pre-cooling strategy applicable to several sporting codes, which is low cost, easy to use, light-weight and which enhances cooling of the human body prior to and following exercise, was developed and tested. Eight males and eight females participated in a maximal oxygen consumption ([Vdot]O_2max) test and four trials: a control (without cooling) and wearing each of three different cooling vests (A, B, C). Vests were worn during the rest, stretch, warm-up (50% [Vdot]O_2max) and recovery stages of the protocol, but not during the 30?min run (70% [Vdot]O_2max). Core and skin temperatures during exercise were reduced (by approximately 0.5°C, rectal; 0.1?–?1.4°C, abdominal skin temperature) and sweat rates were lower (by approximately 10?–?23%). Endurance times for running at 95% of [Vdot]O_2max were increased by up to 49?s. Perceptions of the thermal state and skin wetness showed changes to greater levels of satisfaction. Physiological and sensory responses were related to design features of the vests.     

Evaluation of thermal and evaporative resistances in cricket helmets using a sweating manikin

The main objective of this study is to establish an approach for measuring the dry and evaporative heat dissipation cricket helmets. A range of cricket helmets has been tested using a sweating manikin within a controlled climatic chamber. The thermal manikin experiments were conducted in two stages, namely the (i) dry test and (ii) wet test. The ambient air temperature for the dry tests was controlled to ∼23 °C, and the mean skin temperatures averaged ∼35 °C. The thermal insulation value measured for the manikin with helmet ensemble ranged from 1.0 to 1.2 clo. The results showed that among the five cricket helmets, the Masuri helmet offered slightly more thermal insulation while the Elite helmet offered the least. However, under the dry laboratory conditions and with minimal air movement (air velocity = 0.08 ± 0.01 ms⁻¹), small differences exist between the thermal resistance values for the tested helmets. The wet tests were conducted in an isothermal condition, with an ambient and skin mean temperatures averaged ∼35 °C, the evaporative resistance, R_et, varied between 36 and 60 m² Pa W⁻¹. These large variations in evaporative heat dissipation values are due to the presence of a thick layer of comfort lining in certain helmet designs. This finding suggests that the type and design of padding may influence the rate of evaporative heat dissipation from the head and face; hence the type of material and thickness of the padding is critical for the effectiveness of evaporative heat loss and comfort of the wearer. Issues for further investigations in field trials are discussed.     

Micro porous polymer foil for application in evaporation cooling

A novel bionic cooling system for photo voltaic (PV)-cells based on a micro porous evaporation polymer foils is developed and the cooling mechanism is demonstrated. The foil consists of a two layer permanent resist on a silicon substrate with an evaporation pore diameter of 35 μm. Evaporation rates of the porous cooling area exceed those of bulk water by about three orders of magnitude. A homogeneous cooling effect on the PV front side of 4.2 K at an environment temperature of 55 °C and 45 % RH is proved. The developed fabrication is transferable to large scale mass production.     

A personal conditioning system based on a liquid-conditioned vest and a thermoelectric supply system.

Abstract

A personal conditioning system has been developed for RAF air crew. It employs a liquid-conditioned vest covering the torso and upper arms. The liquid supply system uses thermoelectric elements to provide either heating or cooling. The system has been subjected to a number of environmental tests. It has been shown to be capable of extracting 150 W from a human subject in an ambient temperature of 40^°C and at altitudes of 10000 feet. Further physiological tests have shown that this is sufficient to control body temperature in environments where heat stress would otherwise have occurred. A series of instrumented flights has been carried out in a fighter aircraft. The system has performed successfully and is under consideration for use in future aircraft.     

Comfort design and optimization of direct expansion multi-connected radiant air conditioning based on 3D flow field simulation

The air conditioning method based on radiation heat exchange has the characteristics of small vertical temperature gradient, high thermal comfort and energy saving, and has become a hot spot of attention. The Fluent numerical simulation, the experiment in this paper studies the direct expansion multi-line radiant air conditioner under the artificially simulated climate environment in winter heating, summer cooling and dehumidification. The temperature difference of the radiation + fresh air mode at the same time indoors under heating conditions is less than 2.5 °C, and the time to reach the indoor set temperature of 24 °C is about 2–3 h. Under cooling conditions, the temperature difference of the radiation + fresh air mode at the same time in the room is about 0.5–2 °C, and the time to reach the indoor set temperature of 26 °C is about 1–3 h. In the fresh air mode, the indoor temperature difference and response time at the same time are slightly larger than the radiation + fresh air mode. The freezing and dehumidification effect of fresh air is obvious, the moisture content of dehumidifying fresh air is between 6.3 and 10.5 g/kg, and the dehumidification efficiency can reach 50%. Under the same artificial simulated climate environment, the consumption of the three modes is not much different. When the outdoor temperature in heating conditions is higher than 9 °C, the fresh air mode can get better, and the radiation + fresh air mode can achieve better comfort when running indoors under various conditions.     

Surface melting observations in Antarctica by microwave radiometers: Correcting 26-year time series from changes in acquisition hours

Surface melting duration and extent of the Antarctic coasts and ice-shelves is a climatic indicator related to the summer temperature and radiative budget. Surface melting is easily detectable by remote sensing using passive microwave observations. The preliminary goal of this study is to extend to 26 years an existing data set of surface melting [Torinesi, O., Fily, M., Genthon, C. (2003), Interannual variability and trend of the Antarctic summer melting period from 20 years of spaceborne microwave data, J. Climate, 16(7), pp. 1047-1060] by including the most recent years of observation. These data come from 4 microwave sensors (the Scanning Multichannel Microwave Radiometer (SMMR) and three Special Sensor Microwave Imager (SSM/I)) observing the surface at different hours of the day. Since surface melting varies throughout the day as the air temperature or the radiation, the interannual melting extent and duration time series are biased by sensor changes. Using all the sensors simultaneously available since 2002, we were able to model the diurnal variations of melting and use this hourly model to correct the long-term time series. This results in an unbiased 26-year long time series better suited for climate analysis. The cooling trend found by Torinesi et al. using uncorrected time series for the 1980-1999 period is confirmed but the decreasing rate is weaker after correction. Furthermore, extending the series up to summer 2004-2005 reveals recent changes: the last 2 summers have been particularly warmer over all the East Antarctica compared to the 10 previous years, thus ending the cold period of the 1990s. The trend over 1980-2005 is no longer toward cooling but complex climatic variations appear. The time series are available at http://www.lgge.obs.ujf-grenoble.fr/~picard/melting/.     

Thermal function of a clothing ensemble during work: dependency on inner clothing layer fit

Abstract

A tight-fitting crewneck undergarment (U) and a loose-fitting shirt (S) were studied as part of a commonly used clothing ensemble (I₁₀₁=0.22 m²KW^?1). Ten clothed male subjects performed standardized packing work ([Vdot]O₂= 0.761 min^?1) at three climatic conditions, 20°C and V _a= 0.45ms^?1(0-30min),at 5°Cand V _a= 0.39ms^?1(30-60min) and at 5°C and V _a=l.23ms^?1(76-90min). From 60-75 min the subjects rested at 20°C. The physiological and subjective responses varied with the environment from slightly warm to cool. U resulted in warmer responses than S: torso and upper arm skin temperatures were higher at both 5°C and 20°C, evaporation rate was higher at 20°C, mean skin temperature was higher during work at 20°C, sweating tended to begin earlier and skin wettedness to be higher with U than with S. No differences were observed in core temperature, heart rates, and subjective thermal evaluations. It was concluded that a tight-fitting inner layer (U) compared to a loose-fitting one (S) allows for less cooling of the skin in both a cool and a slightly warm environment     

Strategies for increasing evaporative cooling during simulated desert patrol mission

The study evaluated the efficiency of two heat dissipation strategies under simulated desert patrol missions. Ten men participated in four trials, during which they walked on a treadmill (45°C, 20% relative humidity), carrying a load of 35 kg; two 50-min walks were separated by a 20-min rest. Cooling strategies, provided by an ambient air-ventilated vest (active cooling condition, AC), or water spraying of the skin during the rest (passive cooling condition, PC), in addition to reduced clothing and open zippers, were compared to conditions with full protective (FP) clothing and naked condition (NC). Skin temperature was higher during NC (37.9 ± 0.4°C; p < 0.001), and rectal temperature and heart rate were higher during FP (38.6 ± 0.4°C, p < 0.001 and 145 ± 12, p < 0.001, respectively), compared to other conditions. Four subjects terminated the trial prematurely due to signs of heat exhaustion in FP. Both cooling strategies substantially improved evaporative cooling.     

Reducing heat stress under thermal insulation in protective clothing: microclimate cooling by a ‘physiological’ method

Heat stress caused by protective clothing limits work time. Performance improvement of a microclimate cooling method that enhances evaporative and to a minor extent convective heat loss was tested. Ten male volunteers in protective overalls completed a work-rest schedule (130 min; treadmill: 3 × 30 min, 3 km/h, 5% incline) with or without an additional air-diffusing garment (climatic chamber: 25°C, 50% RH, 0.2 m/s wind). Heat loss was supported by ventilating the garment with dry air (600 l/min, ?5% RH, 25°C). Ventilation leads (M ± SD, n = 10, ventilated vs. non-ventilated) to substantial strain reduction (max. HR: 123 ± 12 b/min vs. 149 ± 24 b/min) by thermal relief (max. core temperature: 37.8 ± 0.3°C vs. 38.4 ± 0.4°C, max. mean skin temperature: 34.7 ± 0.8°C vs. 37.1 ± 0.3°C) and offers essential extensions in performance and work time under thermal insulation.     

Mild body cooling impairs attention via distraction from skin cooling

Many contemporary workers are routinely exposed to mild cold stress, which may compromise mental function and lead to accidents. A study investigated the effect of mild body cooling of 1.0°C rectal temperature (T_re) on vigilance (i.e. sustained attention) and the orienting of spatial attention (i.e. spatially selective processing of visual information). Vigilance and spatial attention tests were administered to 14 healthy males and six females at four stages (pre-immersion, ΔT_re = 0, ?0.5 and ?1.0°C) of a gradual, head-out immersion cooling session (18–25°C water), and in four time-matched stages of a contrast session, in which participants sat in an empty tub and no cooling took place. In the spatial attention test, target discrimination times were similar for all stages of the contrast session, but increased significantly in the cooling phase upon immersion (ΔT_re = 0°C), with no further increases at ΔT_re = ?0.5 and ?1.0°C. Despite global response slowing, cooling did not affect the normal pattern of spatial orienting. In the vigilance test, the variability of detection time was adversely affected in the cooling but not the contrast trials: variability increased at immersion but did not increase further with additional cooling. These findings suggest that attentional impairments are more closely linked to the distracting effects of cold skin temperature than decreases in body core temperature.     

The relation between clothing thickness and cooling during motorcycling

The relation between clothing thickness and the cooling rate of a single motorcyclist has been determined at air temperatures between — 1°C and 24°C. The importance of a windproof oversuit and helmet liner have been studied. The effect of a fairing on the motorcycle has been measured. Much thicker and more windproof clothing than is generally available is needed to maintain normal body temperature on an unfaired motorcycle in winter: a mean clothing thickness of 20 mm inside a windproof oversuit is needed at 5°C, but is only effective if sweat does not accumulate inside the clothing.     

Intermittent microclimate cooling during rest increases work capacity and reduces heat stress

Requirements for special protective equipment while working in hazardous environments can present a significantly increased thermal burden and early onset of physical fatigue. Ambulatory (backpack) or tethered personal cooling can accelerate metabolic heat removal, but is often not practical from an ergonomic standpoint. The efficacy of incorporating personal cooling during non-ambulatory rest periods was evaluated in subjects (n=8) with varying levels of fitness. Treadmill work (≈475 W, 40% [Vdot]O₂max) was alternately performed for 30 min followed by 30 min of rest. Subjects walked and rested under three separate experimental conditions: (1) control (C), in which light clothing was worn; (2) CPE, in which a chemical protective ensemble (CPE) was worn, and (3) CPE plus intermittent microclimate cooling (COOL). The WBGTcondition for all trials was 31°C. During the COOL trial the subjects additionally wore a personal cooling vest which allowed for the circulation of chilled liquid over the torso during rest. Under C conditions, relatively modest changes in rectal temperature (T _re ) were observed, which stabilized over time. CPE wear resulted in a progessive rise in T _re and early fatigue. The addition of intermittent cooling during each rest cycle (COOL trial) significantly attenuated heat storage such that an oscillating, but equilibrated T _re was established and work capacity was at least doubled. Moreover, the perceived cooling effect was appreciable for all subjects. Therefore, intermittent personal cooling provided a useful means of enhancing work productivity and may have application for certain military and industrial personnel performing heavy work in hot environments. This approach should provide a practical alternative for reducing stress/fatigue when work/rest cycles are employed.     

Intermittent microclimate cooling during exercise-heat stress in US army chemical protective clothing

The effectiveness of intermittent, microclimate cooling for men who worked in US Army chemical protective clothing (modified mission-oriented protective posture level 3; MOPP 3) was examined. The hypothesis was that intermittent cooling on a 2 min on-off schedule using a liquid cooling garment (LCG) covering 72% of the body surface area would reduce heat strain comparably to constant cooling. Four male subjects completed three experiments at 30 degrees C, 30% relative humidity wearing the LCG under the MOPP 3 during 80 min of treadmill walking at 224 +/- 5 W . m(-2). Water temperature to the LCG was held constant at 21 degrees C. The experiments were; 1) constant cooling (CC); 2) intermittent cooling at 2-min intervals (IC); 3) no cooling (NC). Core temperature increased (1.6 +/- 0.2 degrees C) in NC, which was greater than IC (0.5 +/- 0.2 degrees C) and CC (0.5 +/- 0.3 degrees C) ( p < 0.05). Mean skin temperature was higher during NC (36.1 +/- 0.4 degrees C) than IC (33.7 +/- 0.6 degrees C) and CC (32.6 +/- 0.6 degrees C) and mean skin temperature was higher during IC than CC ( p < 0.05). Mean heart rate during NC (139 +/- 9 b . min(-1)) was greater than IC (110 +/- 10 b . min(-1)) and CC (107 +/- 9 b . min(-1)) ( p < 0.05). Cooling by conduction (K) during NC (94 +/- 4 W . m(-2)) was lower than IC (142 +/- 7 W . m(-2)) and CC (146 +/- 4 W . m(-2)) ( p < 0.05). These findings suggest that IC provided a favourable skin to LCG gradient for heat dissipation by conduction and reduced heat strain comparable to CC during exercise-heat stress in chemical protective clothing.     

A shirt containing multistage phase change material and active cooling components was associated with increased exercise capacity in a hot,humid environment

Recent advances in clothing design include the incorporation of phase change materials (PCM) and other active cooling components (ACC) to provide better body heat dissipation. The purpose of this study was to determine the effect of wearing a shirt containing multistage PCM/ACC on exercise capacity at low (5.0), moderate–high (7.5) and extreme (9.0) levels of the physiological strain index (PSI). Fourteen individuals tested two shirts (control vs. cooling) during 45-min of interval running in a hot, humid (35 ± 1 °C; 55 ± 6% RH) environment. The cooling shirt resulted in an 8% improvement in exercise capacity at a PSI of 7.5 (p < 0.05). The observed increase in exercise capacity would likely translate to a significant improvement in exercise performance. More research is needed to determine a best practice approach for the use of cooling clothing as a counter to exercise-induced heat exposure.

Practitioner Summary: In this report, we demonstrate that when forced to exercise in a hot, humid environment, an individual’s exercise capacity may increase by as much as 8% when wearing a shirt composed of multistage phase change material and active cooling components.     

VISUAL AND AUDITORY VIGILANCE DURING EXPOSURE TO HOT AND HUMID CONDITIONS

The effect of exposure to climatic conditions ranging in severity from 29.5/24.5°C (85/76°F) db/wb to 63/47°c (145/117°F) db/wb on the performance of (1) a visual and (2) an auditory vigilance task was studied separately in two series of experiments on fit young men. Exposure time decreased with increasing climatic severity. When performance was examined in terms of the proportion of signals missed to signals given there was no evidence of a change in vigilance with different climatic conditions; but in both experimental series, a greater proportion of signals was missed as body (oral) temperature increased.     

A light-weight cooling vest enhances performance of athletes in the heat

During the 1990s, emphasis on the health and safety of people who exercise in hot, humid conditions increased and many organizations became aware of the need for protection against heat-related disorders. A practical, pre-cooling strategy applicable to several sporting codes, which is low cost, easy to use, light-weight and which enhances cooling of the human body prior to and following exercise, was developed and tested. Eight males and eight females participated in a maximal oxygen consumption (VO2max) test and four trials: a control (without cooling) and wearing each of three different cooling vests (A, B, C). Vests were worn during the rest, stretch, warm-up (50% VO2max) and recovery stages of the protocol, but not during the 30 min run (70% VO2max). Core and skin temperatures during exercise were reduced (by approximately 0.5 degrees C, rectal; 0.1-1.4 degrees C, abdominal skin temperature) and sweat rates were lower (by approximately 10-23%). Endurance times for running at 95% of VO2max were increased by up to 49 s. Perceptions of the thermal state and skin wetness showed changes to greater levels of satisfaction. Physiological and sensory responses were related to design features of the vests.     

Artificial neural network to predict the effect of heat treatments on Vickers microhardness of low-carbon Nb microalloyed steels

In the present study, an artificial neural networks-based model (ANNs) was developed to predict the Vickers microhardness of low-carbon Nb microalloyed steels. Fourteen parameters affecting the Vickers microhardness were considered as inputs, including the austenitizing temperature, cooling rate, initial austenite grain size, different chemical compositions and Nb in solution. The network was then trained to predict the Vickers microhardness amounts as outputs. A Multilayer feed-forward back-propagation network was developed and trained using experimental data form literatures. Five low-carbon Nb microalloyed steels and one low-carbon steel without Nb were investigated. The effects of austenitizing temperature (900–1,100°C) and subsequent cooling rate (0.15–227°C/s) and initial austenite grain size (5–130 μm) on the Vickers microhardness of steels were modeled by ANNs as well. The predicted values are in very good agreement with the measured ones, indicating that the developed model is very accurate and has the great ability for predicting the Vickers microhardness.     

Bimodal variation of SST and related physical processes over the North Indian Ocean: special emphasis on satellite observations

Using sea surface temperature (SST) and wind speed retrieved by the Tropical Rainfall Measuring Mission (TRMM) Microwave Imager (TMI), for the period of 1998–2003, we have studied the annual cycle of SST and confirmed the bimodal distribution of SST over the north Indian Ocean. Detailed analysis of SST revealed that the summer monsoon cooling (winter cooling) over the eastern Arabian Sea (Bay of Bengal) is more prominent than winter cooling (summer monsoon cooling). A sudden drop in surface short wave radiation by 57 W m^?2 (74 W m^?2) and rise in kinetic energy per unit mass by 24 J kg^?1 (26 J kg^?1) over the eastern Arabian Sea (Bay of Bengal) is observed in summer monsoon cooling period. The subsurface profiles of temperature and density for the spring warming and summer monsoon cooling phases are studied using the Arabian Sea Monsoon Experiment (ARMEX) data. These data indicate a shallow mixed layer during the spring warming and a deeper mixed layer during the summer monsoon cooling. Deepening of the mixed layer by 30 to 40 m with corresponding cooling of 2°C is found from warming to summer monsoon cooling in the eastern Arabian Sea. The depth of the 28°C isotherm in the eastern Arabian Sea during the spring warming is 80 m and during summer monsoon cooling it is about 60 m, while over the Bay of Bengal the 28°C isotherm is very shallow (35 m), even during the summer monsoon cooling. The time series of the isothermal layer depth and mixed layer depth during the warming phase revealed that the formation of the barrier layer in the spring warming phase and the absence of such layers during the summer cooling over the Arabian Sea. However, the barrier layer does exist over the Bay of Bengal with significant magnitude (20–25 m). The drop in the heat content with in first 50 m of the ocean from warming to the cooling phase is about 2.15 × 10⁸ J m^?2 over the Arabian Sea.