Spray-drying synthesized LiNi0.6Co0.2Mn0.2O2 and its electrochemical performance as cathode materials for lithium ion batteries

Layered LiNi_0.6Co_0.2Mn_0.2O₂ materials were synthesized at different sintering temperatures using spray-drying precursor with molar ratio of Li/Me = 1.04 (Me = transition metals). The influences of sintering temperature on crystal structure, morphology and electrochemical performance of LiNi_0.6Co_0.2Mn_0.2O₂ materials have been characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and charge-discharge test. As a result, material synthesized at 850 °C has excellent electrochemical performance, delivering an initial discharge capacity of 173.1 mAh g^− 1 between 2.8 and 4.3 V at a current density of 16 mA g^− 1 and exhibiting good cycling performance.     

Synthesis of LiNi1/3Co1/3Mn1/3O2 cathode materials by using a supercritical water method in a batch reactor

LiNi_1/3Co_1/3Mn_1/3O₂ and LiCoO₂ cathode materials were synthesized by using a supercritical water (SCW) method with a metal salt solution in a batch reactor. Stoichiometric LiNi_1/3Co_1/3Mn_1/3O₂ was successfully synthesized in a 10-min reaction without calcination, while overlithiated LiCoO₂ (Li_1.15CoO₂) was synthesized using the batch SCW method. The physical properties and electrochemical performances of LiNi_1/3Co_1/3Mn_1/3O₂ were compared to those of Li_1.15CoO₂ by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), and charge/discharge cycling tests. The XRD pattern of LiNi_1/3Co_1/3Mn_1/3O₂ was found to be similar to that of Li_1.15CoO₂, showing clear splitting of the (0 0 6)/(1 0 2) and (1 0 8)/(1 1 0) peak pairs as particular characteristics of the layered structure. In addition, both cathode powders showed good crystallinity and phase purity, even though a short reaction time without calcination was applied to the SCW method. The initial specific discharge capacities of the Li_1.15CoO₂ and LiNi_1/3Co_1/3Mn_1/3O₂ powders at a current density of 0.24 mA/cm² in 2.5-4.5 V were 149 and 180 mAh/g, and their irreversible capacity loss was 20 and 17 mAh/g, respectively. The discharge capacities of the Li_1.15CoO₂ and LiNi_1/3Co_1/3Mn_1/3O₂ powders decreased with cycling and remained at 108 and 154 mAh/g after 30 cycles, which are 79% and 89% of the initial capacities. Compared to the overlithiated LiCoO₂ cathode powders, the LiNi_1/3Co_1/3Mn_1/3O₂ cathode powders synthesized by SCW method had better electrochemical performances.     

Effect of synthesis condition on the structural and electrochemical properties of Li[Ni1/3Mn1/3Co1/3]O2 prepared by the metal acetates decomposition method

In order to get homogeneous layered oxide Li[Ni_1/3Mn_1/3Co_1/3]O₂ as a lithium insertion positive electrode material, we applied the metal acetates decomposition method. The oxide compounds were calcined at various temperatures, which results in greater difference in morphological (shape, particle size and specific surface area) and the electrochemical (first charge profile, reversible capacity and rate capability) differences. The Li[Ni_1/3Mn_1/3Co_1/3]O₂ powders were characterized by means of X-ray diffraction (XRD), charge/discharge cycling, cyclic voltammetry and SEM. XRD experiment revealed that the layered Li[Ni_1/3Mn_1/3Co_1/3]O₂ material can be best synthesized at temperature of 800 °C. In that synthesized temperature, the sample showed high discharge capacity of 190 mAh g⁻¹ as well as stable cycling performance at a current density of 0.2 mA cm⁻² in the voltage range 2.3-4.6 V. The reversible capacity after 100 cycles is more than 190 mAh g⁻¹ at room temperature.     

Hydrothermal synthesis of LiNixCo1−xO2 cathode materials

Ultrafine powders of LiCoO₂, nonstoichiometric LiNiO₂ and LiNi_0.9Co_0.1O₂ were prepared under mild hydrothermal conditions. The influence of the molar ratio of Li/Co, Li/Ni and Li/(Ni + Co) was studied. The final products were investigated by XRD, TEM and EDS. To synthesize a stoichiometric LiNiO₂ under mild hydrothermal conditions was found to be a big challenge. Transmission electron microscopies (TEM) revealed the formation of well-crystallized LiCoO₂ and LiNi_0.9Co_0.1O₂ with average size of 100 nm and 10 nm, respectively.     

Synthesis of spinel LiMn2O4 with manganese carbonate prepared by micro-emulsion method

Micro-spherical particle of MnCO₃ has been successfully synthesized in CTAB-C₈H₁₈-C₄H₉OH-H₂O micro-emulsion system. Mn₂O₃ decomposed from the MnCO₃ is mixed with Li₂CO₃ and sintered at 800 °C for 12 h, and the pure spinel LiMn₂O₄ in sub-micrometer size is obtained. The LiMn₂O₄ has initial discharge specific capacity of 124 mAh g⁻¹ at discharge current of 120 mA g⁻¹ between 3 and 4.2 V, and retains 118 mAh g⁻¹ after 110 cycles. High-rate capability test shows that even at a current density of 16 C, capacity about 103 mAh g⁻¹ is delivered, whose power is 57 times of that at 0.2 C. The capacity loss rate at 55 °C is 0.27% per cycle.     

Comparison of AlPO4- and Co3(PO4)2-coated LiNi0.8Co0.2O2 cathode materials for Li-ion battery

Electrochemical and thermal properties of Co₃(PO₄)₂- and AlPO₄-coated LiNi_0.8Co_0.2O₂ cathode materials were compared. AlPO₄-coated LiNi_0.8Co_0.2O₂ cathodes exhibited an original specific capacity of 170.8 mAh g⁻¹ and had a capacity retention (89.1% of its initial capacity) between 4.35 and 3.0 V after 60 cycles at 150 mA g⁻¹. Co₃(PO₄)₂-coated LiNi_0.8Co_0.2O₂ cathodes exhibited an original specific capacity of 177.6 mAh g⁻¹ and excellent capacity retention (91.8% of its initial capacity), which was attributed to a lithium-reactive Co₃(PO₄)₂ coating. The Co₃(PO₄)₂ coating material could react with LiOH and Li₂CO₃ impurities during annealing to form an olivine Li_xCoPO₄ phase on the bulk surface, which minimized any side reactions with electrolytes and the dissolution of Ni⁴⁺ ions compared to the AlPO₄-coated cathode. Differential scanning calorimetry results showed Co₃(PO₄)₂-coated LiNi_0.8Co_0.2O₂ cathode material had a much improved onset temperature of the oxygen evolution of about 218 °C, and a much lower amount of exothermic-heat release compared to the AlPO₄-coated sample.     

LiNi0.1Mn0.1Co0.8O2 electrode material: Structural changes upon lithium electrochemical extraction

We reported here on the synthesis, the crystal structure and the study of the structural changes during the electrochemical cycling of layered LiNi_0.1Mn_0.1Co_0.8O₂ positive electrode material. Rietveld refinement analysis shows that this material exhibits almost an ideal α-NaFeO₂ structure with practically no lithium-nickel disorder. The SQUID measurements confirm this structural result and evidenced that this material consists of Ni²⁺, Mn⁴⁺ and Co³⁺ ions.Unlike LiNiO₂ and LiCoO₂ conventional electrode materials, there was no structural modification upon lithium removal in the whole 0.42 ≤ x ≤1.0 studied composition range. The peaks revealed in the incremental capacity curve were attributed to the successive oxidation of Ni²⁺ and Co³⁺ while Mn⁴⁺ remains electrochemically inactive.     

A study on electrochemical characteristics of LiCoO2/LiNi1/3Mn1/3Co1/3O2 mixed cathode for Li secondary battery

In this study, the LiCoO₂/LiNi_1/3Mn_1/3Co_1/3O₂ mixed cathode electrodes were prepared and their electrochemical performances were measured in a high cut-off voltage. As the contents of LiNi_1/3Mn_1/3Co_1/3O₂ in the mixed cathode increases, the reversible specific capacity and cycleability of the electrode enhanced, but the rate capability deteriorated. On the contrary, the rate capability of the cathode enhanced but the reversible specific capacity and cycleability deteriorated, according to increasing the contents of LiCoO₂ in the mixed cathode. The cell of LiCoO₂/LiNi_1/3Mn_1/3Co_1/3O₂ (50:50, wt.%) mixed cathode delivers a discharge capacity of ca. 168 mAh/g at a 0.2 C rate. The capacity of the cell decreased with the current rate and a useful capacity of ca. 152 mAh/g was obtained at a 2.0 C rate. However, the cell shows very stable cycleability: the discharge capacity of the cell after 20th charge/discharge cycling maintains ca. 163 mAh/g.     

Study on the rapid synthesis of LiNi1−xCoxO2 cathode material for lithium secondary battery

LiNi_1−xCo_xO₂ (x = 0, 0.1, 0.2) cathode materials were successfully synthesized by a rheological phase reaction method with calcination time of 0.5 h at 800 °C. All obtained powders are pure phase with α-NaFeO₂ structure (R-3m space group). The samples deliver an initial discharge capacity of 182, 199 and 189 mAh g⁻¹ (25 mA g⁻¹, 4.35-3.0 V), respectively. The reaction mechanism was also discussed, which consists of a series of defect reactions. As a result of these defect reactions, the reaction of forming LiNi_1−xCo_xO₂ takes place in high speed.     

Effect of fluorine in the preparation of Li(Ni1/3Co1/3Mn1/3)O2 via hydroxide co-precipitation

Uniform and spherical Li(Ni_1/3Co_1/3Mn_1/3)O_(2−δ)F_δ powders were synthesized via NH₃ and F⁻ coordination hydroxide co-precipitation. The effect of F⁻ coordination agent on the morphology, structure and electrochemical properties of the Li(Ni_1/3Co_1/3Mn_1/3)O_(2−δ)F_δ were studied. The morphology, size, and distribution of (Ni_1/3Co_1/3Mn_1/3)(OH)_(2−δ)F_δ particle diameter were improved in a shorter reaction time through the addition of F⁻. The study suggested that the added F improves the layered characteristics of the lattice and the cyclic performance of Li(Ni_1/3Co_1/3Mn_1/3)O₂ in the voltage range of 2.8-4.6 V. The initial capacity of the Li(Ni_1/3Co_1/3Mn_1/3)O_1.96F_0.04 was 178 mAh g⁻¹, the maximum capacity was 186 mAh g⁻¹ and the capacity after 50 cycles was 179 mAh g⁻¹ in the voltage range of 2.8-4.6 V.     

Synthesis and characterization of high-density non-spherical Li(Ni1/3Co1/3Mn1/3)O2 cathode material for lithium ion batteries by two-step drying method

Non-spherical Li(Ni_1/3Co_1/3Mn_1/3)O₂ powders have been synthesized using a two-step drying method with 5% excess LiOH at 800 °C for 20 h. The tap-density of the powder obtained is 2.95 g cm⁻³. This value is remarkably higher than that of the Li(Ni_1/3Co_1/3Mn_1/3)O₂ powders obtained by other methods, which range from 1.50 g cm⁻³ to 2.40 g cm⁻³. The precursor and Li(Ni_1/3Co_1/3Mn_1/3)O₂ are characterized by X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD) and scanning electron microscope (SEM). XPS studies show that the predominant oxidation states of Ni, Co and Mn in the precursor are 2⁺, 3⁺ and 4⁺, respectively. XRD results show that the Li(Ni_1/3Co_1/3Mn_1/3)O₂ material obtained by the two-step drying method has a well-layered structure with a small amount of cation mixing. SEM confirms that the Li(Ni_1/3Co_1/3Mn_1/3)O₂ particles obtained by this method are uniform. The initial discharge capacity of 167 mAh g⁻¹ is obtained between 3 V and 4.3 V at a current of 0.2 C rate. The capacity of 159 mAh g⁻¹ is retained at the end of 30 charge-discharge cycle with a capacity retention of 95%.     

Synthetic optimization of spherical Li[Ni1/3Mn1/3Co1/3]O2 prepared by a carbonate co-precipitation method

A carbonate co-precipitation method was employed to prepare spherical Li[Ni_1/3Co_1/3Mn_1/3]O₂ cathode material. The precursor, [Ni_1/3Co_1/3Mn_1/3]CO₃, was prepared using ammonia as chelating agent under CO₂ atmosphere. The spherical Li[Ni_1/3Co_1/3Mn_1/3]O₂ was prepared by mixing the precalcined [Ni_1/3Co_1/3Mn_1/3]CO₃ with LiOH followed by high temperature calcination. The preparation conditions such as ammonia concentration, co-precipitation temperature, calcination temperature and Li/[Ni_1/3Co_1/3Mn_1/3] ratio were varied to optimize the physical and electrochemical properties of the prepared Li[Ni_1/3Co_1/3Mn_1/3]O₂. The structural, morphological, and electrochemical properties of the prepared LiNi_1/3Co_1/3Mn_1/3O₂ were characterized by XRD, SEM, and galvanostatic charge-discharge cycling. The optimized material has a spherical particle shape and a well ordered layered structure, and it also has an initial discharge capacity of 162.7 mAh g^− 1 in a voltage range of 2.8-4.3 V and a capacity retention of 94.8% after a hundred cycles. The optimized ammonia concentration, co-precipitation temperature, calcination temperature, and Li/[Ni_1/3Co_1/3Mn_1/3] ratio are 0.3 mol L^− 1, 60 °C, 850 °C, and 1.10, respectively.     

Enhanced electrochemical performances of LiNi0.5Mn1.5O4 spinel via ethylene glycol-assisted synthesis

A simple and effective method, ethylene glycol-assisted co-precipitation method, has been employed to synthesize LiNi_0.5Mn_1.5O₄ spinel. As a chelating agent, ethylene glycol can realize the homogenous distributions of metal ions at the atomic scale and prevent the growth of LiNi_0.5Mn_1.5O₄ particles. XRD reveals that the prepared material is a pure-phase cubic spinel structure (Fd3m) without any impurities. SEM images show that it has an agglomerate structure with the primary particle size of less than 100 nm. Electrochemical tests demonstrate that the as-prepared LiNi_0.5Mn_1.5O₄ possesses high capacity and excellent rate capability. At 0.1 C rate, it shows a discharge capacity of 137 mAh g⁻¹ which is about 93.4% of the theoretical capacity (146.7 mAh g⁻¹). At the high rate of 5 C, it can still deliver a discharge capacity of 117 mAh g⁻¹ with excellent capacity retention rate of more than 95% after 50 cycles. These results show that the as-prepared LiNi_0.5Mn_1.5O₄ is a promising cathode material for high power Li-ion batteries.     

All-solid-state lithium battery with a three-dimensionally ordered Li1.5Al0.5Ti1.5(PO4)3 electrode

To fabricate all-solid-state Li batteries using three-dimensionally ordered macroporous Li_1.5Al_0.5Ti_1.5(PO₄)₃ (3DOM LATP) electrodes, the compatibilities of two anode materials (Li₄Mn₅O₁₂ and Li₄Ti₅O₁₂) with a LATP solid electrolyte were tested. Pure Li₄Ti₅O₁₂ with high crystallinity was not obtained because of the formation of a TiO₂ impurity phase. Li₄Mn₅O₁₂ with high crystallinity was produced without an impurity phase, suggesting that Li₄Mn₅O₁₂ is a better anode material for the LATP system. A Li₄Mn₅O₁₂/3DOM LATP composite anode was fabricated by the colloidal crystal templating method and a sol-gel process. Reversible Li insertion into the fabricated Li₄Mn₅O₁₂/3DOM LATP anode was observed, and its discharge capacity was measured to be 27 mA h g⁻¹. An all-solid-state battery composed of LiMn₂O₄/3DOM LATP cathode, Li₄Mn₅O₁₂/3DOM LATP anode, and a polymer electrolyte was fabricated and shown to operate successfully. It had a potential plateau that corresponds to the potential difference expected from the intrinsic redox potentials of LiMn₂O₄ and Li₄Mn₅O₁₂. The discharge capacity of the all-solid-state battery was 480 μA h cm⁻².     

Synthesis of compounds, Li(MMn11/6)O4 (M = Mn1/6, Co1/6, (Co1/12Cr1/12), (Co1/12Al1/12), (Cr1/12Al1/12)) by polymer precursor method and its electrochemical performance for lithium-ion batteries

The compounds, Li(MMn_11/6)O₄ (M = Mn_1/6, Co_1/6, (Co_1/12Cr_1/12), (Co_1/12Al_1/12), (Cr_1/12Al_1/12)) are synthesised by the polymer precursor method. The structure and the morphology of the compounds are studied by the Rietveld refined X-ray diffraction (XRD), and transmission electron microscopy (TEM) techniques, respectively. Density and the Brunauer, Emmet and Teller surface area (BET) of the compounds are also studied. The cobalt doped compound, Li(Co_1/6Mn_11/6)O₄ is found to be nanosized particles in the range of 60-100 nm, when compared to the other compounds in our present study. The oxidation state and the local structure of the compounds are analysed by the X-ray absorption spectroscopy (XAS) technique. Cyclic voltammetry (CV) and the galvanostatic charge-discharge cycling (30 mA g⁻¹) studies are made in the voltage range of 3.5-4.3 V at room temperature for all the compounds under study. The bare and (Co_1/6), and (Co_1/12Cr_1/12) substituted spinels are cycled at high current rates of 1, 2 and 5C (assuming 1C∼120 mA g⁻¹). Cycling results of Co-substituted spinels show better and long-term capacity retention at all the current rates. At the end of the second cycle, Li(Co_1/6Mn_11/6)O₄ compound delivers a discharge capacity value of 100 (±3) and 87 (±3) mAh g⁻¹ for the current rate of 2 and 5C, respectively. An excellent capacity retention value of 94% is observed at the end of the 1000 cycles for both 2 and 5C rates.     

Characterization of high tap density Li[Ni1/3Co1/3Mn1/3]O2 cathode material synthesized via hydroxide co-precipitation

Li[Ni_1/3Co_1/3Mn_1/3]O₂ cathode material for lithium ion batteries was prepared by mixing metal hydroxide, (Ni_1/3Co_1/3Mn_1/3)(OH)₂, with 6% excess LiOH followed by calcinations. The (Ni_1/3Co_1/3Mn_1/3)(OH)₂ with secondary particle of about 12 μm was prepared by hydroxide co-precipitation. The tap density of the obtained Li[Ni_1/3Co_1/3Mn_1/3]O₂ powder was 2.56 ± 0.21 g cm⁻³. The powder was characterized by X-ray diffraction (XRD), scanning electron microscope (SEM), particle size distribution (PSD) and galvanostatic charge-discharge cycling. The XRD pattern of Li[Ni_1/3Co_1/3Mn_1/3]O₂ revealed a well ordered hexagonal layered structure with low cation mixing. Secondary particles with size of 13-14 μm and primary particles with size of about 1 μm can be identified from the SEM observations. In the voltage range of 2.8-4.3 V, the initial discharge capacity of the Li[Ni_1/3Co_1/3Mn_1/3]O₂ electrode was 166.6 mAh g⁻¹, and 96.5% of the initial capacity was retained after 50 charge-discharge cycling.     

Synthesis of LiNi0.9Co0.1O2 from Li2CO3, NiO or NiCO3, and CoCO3 or Co3O4 and their electrochemical properties

Cathode active materials with a composition of LiNi_0.9Co_0.1O₂ were synthesized by a solid-state reaction method at 850 °C using Li₂CO₃, NiO or NiCO₃, and CoCO₃ or Co₃O₄, as the sources of Li, Ni, and Co, respectively. Electrochemical properties, structure, and microstructure of the synthesized LiNi_0.9Co_0.1O₂ samples were analyzed. The curves of voltage vs. x in Li_xNi_0.9Co_0.1O₂ for the first charge–discharge and the intercalated and deintercalated Li quantity Δx were studied. The destruction of unstable 3b sites and phase transitions were discussed from the first and second charge–discharge curves of voltage vs. x in Li_xNi_0.9Co_0.1O₂. The LiNi_0.9Co_0.1O₂ sample synthesized from Li₂CO₃, NiO, and Co₃O₄ had the largest first discharge capacity (151 mA h/g), with a discharge capacity deterioration rate of −0.8 mA h/g/cycle (that is, a discharge capacity increasing 0.8 mA h/g per cycle).     

A simple and effective method to synthesize layered LiNi0.8Co0.1Mn0.1O2 cathode materials for lithium ion battery

Nanocrystalline materials of Ni_0.8Co_0.1Mn_0.1(OH)₂ are successfully synthesized by fast co-precipitation method. The crystalline structure and morphology of the precursors and LiNi_0.8Co_0.1Mn_0.1O₂ materials are characterized by XRD, SEM and Rietveld refinement analyses. It is found that the nanocrystalline phase and low crystallinity of Ni_0.8Co_0.1Mn_0.1(OH)₂ could help achieve its uniform mixing with lithium source, and further attribute to highly ordered layered LiNi_0.8Co_0.1Mn_0.1O₂ with low cation mixing degree. Electrochemical studies confirm that the LiNi_0.8Co_0.1Mn_0.1O₂ exhibits a good electrochemical property with initial discharge specific capacity of 192.4 mAh g^− 1 at a current density of 18 mA g^− 1, and the capacity retention after 40 cycles is 91.56%. This method is a simple and effective method to synthesize cathode material.     

Molten salt synthesis of spherical LiNi0.5Mn1.5O4 cathode materials

This paper describes a novel simple redox process for synthesizing monodispersed MnO₂ powders and preparation of spherical LiNi_0.5Mn_1.5O₄ cathode materials by molten salt synthesis (MSS) method. Monodispersed MnO₂ powders have been synthesized by using potassium permanganate and manganese sulfate as the starting materials. By using this redox method, it was found that monodispersed MnO₂ powders with average particle size ∼5 μm can be easily obtained. Resultant MnO₂ and LiOH, Ni(OH)₂ was then used to synthesis LiNi_0.5Mn_1.5O₄ cathode materials with retention of spherical particle shape by MSS method. The discharge capacity was 129 mAh g⁻¹ in the first cycle and 127 mAh g⁻¹ after 50 cycles under an optimal synthesis condition for 12 h at 800 °C.     

Synthesis and characterization of LiNi1/3Mn1/3Co1/3O2 by wet-chemical method

A series of LiNi_1/3Mn_1/3Co_1/3O₂ samples with α-NaFeO₂ structure belonging to the D_3d⁵ space group were synthesized using tartaric acid as a chelating agent by wet-chemical method. Different acid to metal-ion ratios R have been used to investigate the effect of this parameter on the physical and electrochemical properties. We have characterized the reaction mechanism, the structure, and morphology of the powders by TGA, XRD, SEM and TEM imaging, completed by magnetic measurements, Raman scattering spectroscopy, and complex impedance experiments. We find that the LiNi_1/3Mn_1/3Co_1/3O₂ sintered at 900 °C for 15 h with an acid to metal-ion ratio R = 2 was the optimum condition for this synthesis. For this optimized sample, only 1.3% of nickel-ions occupied the 3b Wyckoff site of the lithium-ions sublattice. The electrochemical performance has been investigated using a coin-type cell containing Li metal as the anode. The electronic performance is correlated to the concentration of the Ni(3b) defects that increase the charge transfer resistance and reduce the lithium diffusion coefficient. The optimized cell delivered an initial discharge capacity of 172 mAh g⁻¹ in the cut-off voltage of 2.8-4.4 V, with a coulombic efficiency of 93.4%.