Fabrication,microstructure, and optical properties of Yb:Y3ScAl4O12 transparent ceramics with different doping levels

Transparent Yb:Y₃ScAl₄O₁₂ (Yb:YSAG) ceramics with different ytterbium doping concentrations such as 5, 10, 15, 20 at.% have been successfully fabricated by solid-state reactive sintering. All the obtained ceramics are in dense and homogeneous structure after sintering at 1820°C for 30 hours and with a posttreatment by hot isostatic pressing at 1750°C for 3 hours with 200 MPa pressure. We systematically analyzed the influence of Yb³⁺ doping concentration on the microstructure and optical properties of the ceramics. The 10 at.% Yb:Y₃ScAl₄O₁₂ ceramics with a thickness of 3.2 mm show the best transparency as high as 80.9% at 1100 nm. The laser emission of the 10 at.% Yb:YSAG ceramics was tested, resulting in a maximum slope efficiency of 67.6% and a maximum output power of 11.3 W under quasi-continuous wave pump conditions. The tuning range spanned from 990 to 1071 nm.     

Fabrication and microstructural characterizations of lasing grade Nd:Y2O3 ceramics

Transparent 0.6 at% Nd:Y₂O₃ ceramics were fabricated by vacuum sintering at 1550°C and hot isostatic pressing (HIP) at 1540°C. The ceramics sintered at such temperatures had good homogeneity with dense microstructures, without any residual pores and secondary phases. The in-line transmittance reached 81.6% at 1000 nm and remained 81.1% at 650 nm. Continuous wave (CW) laser operation of an uncoated ceramic slab was evaluated. A maximum output power of 3.6 W with slope efficiency of 45.2% at 1.08 μm was obtained.     

Pump laser induced photodarkening in ZrO2-doped Yb:Y2O3 laser ceramics

5 at.% Yb:Y₂O₃ transparent ceramics were fabricated using vacuum sintering plus HIP. The ceramics doped with 1 at.% ZrO₂ as the sintering additive were densified at 1700 °C in vacuum followed by HIPing at 1775 °C, while those without sintering additives were densified at 1520 °C in vacuum followed by HIPing at 1450 °C. After sintering, both ceramics had relatively high in-line transmittance. However, during laser experiments, the ZrO₂-doped Yb:Y₂O₃ (Zr-YbY) ceramics were photodarkened when irradiated by 940 nm pump light. The discoloration might be attributed to the formation of Zr³⁺ color centers during lasing. In contrast, no photodarkening effect was detected in the pure Yb:Y₂O₃ ceramics without sintering additives (P-YbY). The P-YbY ceramics exhibited much higher lasing efficiency (17%) than the Zr-YbY ceramics (9%). To our best knowledge, it is the first time that the photodarkening effect was detected in rare-earth doped sesquioxide laser ceramics.     

Submicron-grained Yb:Lu2O3 transparent ceramics with lasing quality

We report on our recent progress of fabricating Yb³⁺-doped Lu₂O₃ transparent ceramics for 1 μm solid-state laser application. Well-dispersed 3.3 at.% Yb:Lu₂O₃ nanopowders were synthesized using a co-precipitation method. Without using any sintering aids, the Yb:Lu₂O₃ nanopowders could be densified by vacuum sintering at 1500°C/10 hours followed by HIPing at 1480°C/4 hours. Such obtained Yb:Lu₂O₃ ceramics had not only dense microstructure and submicron grain size of about 0.6 μm, but also in-line transmission of 80.0% at 600 nm. Preliminary continuous wave (CW) laser experiments with an uncoated Yb:Lu₂O₃ ceramic slab have demonstrated highly efficient CW laser oscillation at 1079.8 nm.     

Comparative study of Yb:Lu3Al5O12 and Yb:Lu2O3 laser ceramics produced from laser-ablated nanopowders

We present a comparative study of two Lu-based oxide ceramics doped with Yb³⁺ ions, namely Yb:Lu₃Al₅O₁₂ (garnet) and Yb:Lu₂O₃ (sesquioxide), promising for thin-disk lasers. The ceramics are fabricated using nanopowders of 3.6 at.% Yb:Lu₂O₃ and Al₂O₃ produced by laser ablation: Yb:Lu₃Al₅O₁₂ – by vacuum sintering at 1800 °C for 5 h with the addition of 1 wt% TEOS as a sintering aid, and Yb:Lu₂O₃ – by vacuum pre-sintering at 1250 °C for 2 h followed by Hot Isostatic Pressing at 1400 °C for 2 h under Ar gas pressure of 207 MPa. The comparison includes the structure, Raman spectra, transmission, optical spectroscopy and laser operation. The crystal-field splitting of Yb³⁺ multiplets is revealed for Lu₃Al₅O₁₂. A continuous-wave (CW) Yb:Lu₃Al₅O₁₂ ceramic microchip laser generates 5.65 W at 1031.1 nm with a slope efficiency of 67.2%. In the quasi-CW regime, the peak power is scaled up to 8.83 W. The power scaling for the Yb:Lu₂O₃ ceramic laser is limited by losses originating from residual coloration and inferior thermal behavior.     

Fabrication and properties of multistage gradient doping Yb:YAG laser ceramics

In order to fully pump and smoothen the temperature gradient of the gain medium, multistage gradient doping Yb:YAG laser ceramics were designed. The composite green bodies were fabricated by tape casting, and multistage gradient doping Yb:YAG ceramics with high optical quality were prepared by vacuum sintering and hot isostatic pressing. For samples pre-sintered at 1740°C for 30 h and then HIP-ed at 1700°C for 3 h in argon at 200 MPa, the in-line transmission values at 1100 nm of YAG, 0.6 at.%Yb:YAG, and 1.5 at.%Yb:YAG ceramics were found to be 83.9%, 84.1%, and 83.3%, respectively. Finally, the 940 nm laser diode was used as the pump source to realize the 1030 nm laser output of multistage gradient doping Yb:YAG ceramic slab with a total energy of 3.43 J. The corresponding optical-to-optical conversion and slope efficiencies were 30% and 45%.     

Fabrication and kW-level MOPA laser output of planar waveguide YAG/Yb:YAG/YAG ceramic slab

Using the tape casting method combined with vacuum sintering and hot isostatic pressing, high-quality planar waveguide YAG/10 at.%Yb:YAG/YAG ceramics were successfully prepared. For the sample presintered at 1750°C for 30 hours and then HIPed at 1700°C for 3 hours in 200 MPa argon, the in-line transmittance reached 82.5% at 400 nm and the average grain size was ~17.1 μm. The diffusion behaviors of Yb ions across the contact boundary between the cladding YAG layer and the core Yb:YAG layer were determined by Fick's second law. Then, a 1030 nm continuous-wave (CW) Yb:YAG planar waveguide ceramic laser based on the structure of master oscillator power amplification (MOPA) was realized. After a single-pass amplification, the maximum output of the ceramic slab (60 × 10 × 1 mm³) reached 1251 W and the corresponding optical-to-optical efficiency was 30.0%, which is the highest output power of a Yb:YAG planar waveguide ceramic laser to the best of our knowledge.     

Fabrication of Er:Y2O3 transparent ceramics for 2.7 μm mid-infrared solid-state lasers

Laser grade 7 at.% Er:Y₂O₃ transparent ceramics with submicron grain size were fabricated by using one-step vacuum sintering followed by hot isostatic pressing (HIPing) technique. Through studying the sintering trajectory of Er:Y₂O₃ ceramics, the sintering temperature zone where sufficient relative density (>96%), no pore-boundary separation, and sub-micron grain size (<1 μm) ceramic samples could be identified. The samples pre-sintered in this zone were readily densified by HIPing. To maximum the densification and achieve high transparency, it is critical to suppress the final-stage grain growth. After HIPing at 1520 °C, the Er:Y₂O₃ ceramics were fully densified without further grain growth, and exhibited in-line transmission of about 81.6% at 2000 nm. Continuous wave (CW) room temperature laser operation of the Er:Y₂O₃ transparent ceramic at 2.7 μm was demonstrated.     

Fabrication,microstructure, and optical properties of Tm:Y3ScAl4O12 laser ceramics

Transparent 4 at.% Tm:Y₃ScAl₄O₁₂ (Tm:YSAG) laser ceramics were fabricated by solid-state reaction combined with vacuum sintering method. The 4 at.% Tm:YSAG ceramic sample sintered at 1800°C for 30 hours possesses homogenous microstructure and excellent optical properties, showing a transmittance of 79.3% at 2000 nm. The absorption and emission spectra of the Tm:YSAG ceramics are studied and compared with those of 4 at.% Tm:Y₃Al₅O₁₂ ceramics. The introduction of Sc³⁺ greatly affects the energy levels of the Tm³⁺, causing the disappearance and degeneration of some absorption and emission peaks in the middle infrared region. The laser performance of the 4 at.% Tm:YSAG ceramics is also tested in the Quasi-continuous-wave (QCW) mode by pumping with a 790 nm laser diode (LD). A maximum laser output power of 0.54 W with a slope efficiency of 4.8% is achieved, which is the first laser output for Tm:YSAG ceramics.     

Microstructure and properties characterization of Yb:Lu2O3 transparent ceramics from co-precipitated nano-powders

5at.% Yb:Lu2O3 transparent ceramics were fabricated successfully by vacuum sintering along with hot isostatic pressing posttreatment from the nanopowders. The influences of calcination temperature on morphology and microstructures of powders and ceramics were studied systematically. The optimal ceramic sample from the nanopowder calcined at 1050°C shows uniform and dense microstructure with the in-line transmittance of 81.5% at 1100 nm. The results of the thermal measurements, that is, thermal conductivity and specific heat, were related to the changes occurring in the microstructure of the ceramics studied. It was shown on this basis that appropriate control of the technological process of sintering ceramics makes it possible to obtain laser ceramics with very good thermal properties as well as maintaining their high optical quality. Concerning the laser performance, the highest-optical quality 5at.% Yb:Lu₂O₃ sample was pumped in quasi-continuous wave conditions measuring a maximum output power of 2.59 W with a corresponding slope efficiency of 32.4%.     

Ultrafine-grained β-Sialon fabricated by two-stage sintering and study on diffusion toughening of Ti–22Al–25Nb

The ultrafine-grained β-Sialon ceramics were fabricated by spark plasma sintering at different temperatures with inorganic Al₂O₃–Y₂O₃ and Ti–22Al–25Nb intermetallic powder as composite additives. The research showed that β-Sialon ceramics achieve two-stage sintering densification. Al₂O₃–Y₂O₃ inorganic additives promoted the synthesis and densification of β-Sialon ceramics at 1125–1215°C. Ti–22Al–25Nb intermetallic powder diffused Ti and Nb elements at 1240–1425°C, thereby improving the fracture toughness of β-Sialon ceramics. The maximum fracture toughness (∼9.69 MPa m^1/2) under 19.6 N was obtained for β-Sialon ceramics sintered at 1600°C.     

Fabrication and laser operation of Yb:Lu2O3 transparent ceramics from co-precipitated nano-powders

In this article, 5 at.% Yb:Lu₂O₃ transparent ceramics were fabricated by vacuum sintering combined with hot isostatic pressing (HIP) posttreatment using co-precipitated nano-powders. The influence of precipitant molar ratio, ammonium hydrogen carbonate, to metal ions (AHC/M³⁺, R value) on the properties of Yb:Lu₂O₃ precursors and calcined powders was investigated systematically. It was found that the powders with different R value calcined at 1100°C for 4 hours were pure cubic Lu₂O₃ but the morphologies of precursors and powders behaved differently. The opaque samples pre-sintered at 1500°C for 2 hours grew into transparent ceramics after HIP posttreatment at 1750°C for 1 hour. The final ceramic with R = 4.8 showed the best optical quality with the in-line transmittance of 79.7% at 1100 nm. The quasi-CW laser operation was performed at 1034 nm and 1080 nm with a maximum output power up to 8.15 W as well as a corresponding slope efficiency of 58.4%.     

Sintering of Yb3+:Y2O3 transparent ceramics in hydrogen atmosphere

Highly transparent Yb³⁺:Y₂O₃ ceramics with doping concentration up to 40.0 at.% had been fabricated successfully via hydrogen atmosphere sintering, where the raw powders were synthesized by co-precipitation method. The sintering temperature is about 600 °C lower than its melting temperature. SEM investigation revealed the average grain size of Yb³⁺:Y₂O₃ ceramics sintered at 1850 °C for 9 h was about 7 μm. The highest transmittance of as-prepared 1 mm thickness samples around wavelength of 1050 nm reached 80%, which is close to the theoretical value of Y₂O₃. The optical spectroscopic properties of Yb³⁺:Y₂O₃ transparent ceramics have also been investigated, which shows that it is a very good laser material for diode laser pumping and short pulse mode-locked laser.     

Fabrication and properties of Y2O3 transparent ceramic by sintering aid combinations

Transparent Y₂O₃ ceramics were fabricated by the solid-state reaction and vacuum sintering method using La₂O₃, ZrO₂ and Al₂O₃ as sintering aids. The microstructure of the Y₂O₃ ceramics sintered from 1550 °C to 1800 °C for 8 h were analyzed by SEM. The sintering process of the Y₂O₃ transparent ceramics was optimized. The results showed that when the samples were sintered at 1800 °C for 8 h under vacuum, the average grain sizes of the ceramics were about 3.5 µm. Furthermore, the transmittance of Y₂O₃ ceramic sintered at 1800 °C for 8 h was 82.1% at the wavelength around the 1100 nm (1 mm thickness), which was close to its theoretical value. Moreover, the refractive index of the Y₂O₃ transparent ceramic in the temperature range from 30 °C to 400 °C were measured by the spectroscopic ellipsometry method.     

Fabrication and microstructure development of Yb:YAG transparent ceramics from co-precipitated powders without additives

Sintering additives are generally considered to be important for improving densification in fabrication of transparent ceramics. However, the sintering aids as impurities doped in the laser materials would decrease the laser output power and produce additional heat during laser operation. In this work, Yb:YAG ceramics were vacuum-sintered without additives at different temperatures for various soaking time through using ball-milled powders synthesized by co-precipitation route. The densification behavior and grain growth kinetics of Yb:YAG ceramics were systematically investigated through densification curves and microstructural characterizations. It was determined that the densification in the 1500°C-1600°C temperature range was controlled by a grain-boundary diffusion. It is revealed that the volume diffusion is the main mechanism controlling the grain growth between 1600°C and 1750°C. Although SiO₂ additives can promote densification during low-temperature sintering, the optical transmittance of Yb:YAG ceramic with no additives, sintered at 1800°C for 15 hours, reaches a maximum of 83.4% at 1064 nm, very close to the measured transmittance value of Yb:YAG single crystal. The optical attenuation loss was measured at 1064 nm in Yb:YAG transparent ceramic, to be 0.0035 cm⁻¹, a value close to that observed for single crystals.     

Influence of Yb and Si on the fabrication of Yb:YAG transparent ceramics using spherical Y2O3 powders

Yb:YAG (yttrium aluminum garnet) transparent ceramics were fabricated by the solid-state method using monodispersed spherical Y₂O₃ powders as well as commercial Al₂O₃ and Yb₂O₃ powders. Pure YAG phase was obtained at low temperature due to homogeneous mixing of powders. Under the same sintering conditions, the Yb:YAG ceramics with different doping contents of Yb³⁺ had similar morphologies and densification rates. After being sintered at 1700 °C in vacuum, the ceramic samples had high transparencies. The Yb:YAG ceramics doped with 0.5 wt% SiO₂ formed Y–Si–O liquid phase and nonstoichiometric point defects that enhanced sintering. Compared with Nd doping, Yb doping hardly affected the YAG grain growth, sintering densification or optical transmittance, probably because Yb³⁺ easily entered the YAG lattice and had a high segregation coefficient.     

Rapidly fabricating Y2O3 transparent ceramics at low temperature by SPS with mesoporous powder

Fine-grained and dense highly transparent Y₂O₃ ceramics have been successfully prepared using high sintering activity mesoporous Y₂O₃ powders without any additive by spark plasma sintering (SPS). The influences of the sintering temperature on microstructure, density, optical, and mechanical properties of SPS-sintered Y₂O₃ ceramics were studied in detail. As results, the optimal Y₂O₃ ceramics with high relative density of 99.90% and fine average grain size of 140 nm were obtained at a low sintering temperature of 1140°C and a moderate load pressure of 60 MPa for 5 min. Meanwhile, the dense Y₂O₃ ceramics with 1 mm thickness after annealing show a high linear transmittance of 78% (close to 94% of the theoretical value) at 2.4–3 µm wavelength. In additions, the Vickers hardness and fracture toughness of samples can reach 8.48 GPa and 1.45 MPa m^1/2, respectively. This result proves that the high activity of mesoporous Y₂O₃ is considered to be an important means for preparing high-performance fine Y₂O₃ ceramics at low sintering temperature.     

Microwave sintering of IR-transparent Y2O3–MgO composite ceramics

A method for preparation of dense Y₂O₃–MgO composite ceramics by the microwave sintering was developed. The initial powders were obtained by glycine-nitrate self-propagating high-temperature synthesis (SHS) with different oxidant-to-fuel ratio. Density and IR-transmission of microwave sintered Y₂O₃–MgO ceramics increase with respect to dispersity of the SHS-powders and reach its maximum values for the powder prepared in a 20% fuel excess. The sintering behavior of Y₂O₃–MgO compacts was investigated by optical dilatometry and measuring an electric conductivity upon heating. Significant microwave radiation power surges at temperatures of 900–1000 °C, caused by the decomposition of magnesium carbonate, have been found. As a result of matching the conditions for the synthesis of powders and sintering modes, a transmission of composite ceramics of 78% at a wavelength of 6 μm was achieved at a maximum processing temperature of 1500 °C.     

Influences of Bi0.75Y0.25O1.5 addition on the microstructure and ionic conductivity of Ce0.8Y0.2O1.9 ceramics

A second phase of Y₂O₃-stabilized Bi₂O₃ (Bi_0.75Y_0.25O_1.5,YSB) is introduced into Y₂O₃-doped CeO₂ (Ce_0.8Y_0.2O_1.9,YDC) as a sintering additive and the composite ceramics of YDC-xYSB (x = 0, 5, 10, 20, 30, 40 wt%) are prepared through sintering at 1100°C for 6 h in air atmosphere. The YDC-xYSB ceramics are composed of both YDC and YSB with cubic fluorite structure, and no other impurity phases are detected in XRD patterns. The relative density of YDC-xYSB rises firstly for x ≤5 wt%, and then it declines with YSB addition from 5 to 40 wt%. The average grain size of YDC decreases from 270 nm to 85.7 nm with YSB addition from 0 to 40 wt%. The YSB phase segregates at the grain boundaries of YDC based on the TEM analysis result. The ionic conductivity of YDC-xYSB (x ≥5 wt%) is lower than that of YDC in the test temperature of 200°C–500°C, while it gradually exceeds that of YDC in 500°C–750°C. At 750°C, the conductivity of YDC-30%YSB (6.22 × 10⁻² S/cm) is 1.35 times higher than that of YDC (4.6 × 10⁻² S/cm). The YSB addition can improve the ionic conductivity of YDC in 500°C–750°C and decrease its sintering temperature.     

IR-transparent MgO-Y2O3 ceramics by self-propagating high-temperature synthesis and spark plasma sintering

A glycine–nitrate self-propagating high temperature synthesis (SHS) was developed to produce composite Y₂O₃–MgO nanopowders. Based on the thermodynamic calculations a 0.25YMg₂(NO₃)₇-0.75NH₂CH₂COOH precursor composition was selected to prepare low agglomerated uniform composite yttria-magnesia powder. Near full dense composite ceramics were fabricated based on the prepared powders by the spark plasma sintering method. IR-transmittance and hardness of the Y₂O₃–MgO ceramics were studied in correlation with sintering conditions. The best transmittance of 80.9%@5 μm and H_v = 10.2 GPa were measured for the sample obtained at 1150 °C.