Reduction of percolation threshold through double percolation in melt‐blended polycarbonate/acrylonitrile butadiene styrene/multiwall carbon nanotubes elastomer nanocomposites

We demonstrate a method that involves melt blending of polycarbonate (PC) and melt‐blended acrylonitrile butadiene styrene (ABS) with multiwall carbon nanotubes (MWCNTs) to prepare electrically conducting PC/MWCNT nanocomposites at significantly low MWCNT loading. The partial solubility of ABS in PC led to a selective dispersion of the MWCNTs in the ABS phase after melt‐blending PC and ABS. Thus, a sudden rise in electrical conductivity (∼10⁸ orders of magnitude) of the nanocomposites was found at 0.328 vol% of MWCNT, which was explained in terms of double percolation phenomena. By optimizing the ratio of PC and the ABS–MWCNT mixture, an electrical conductivity of 5.58 × 10⁻⁵ and 7.23 × 10⁻³ S cm⁻¹ was achieved in the nanocomposites with MWCNT loading as low as 0.458 and 1.188 vol%, respectively. Transmission electron microscopy revealed a good dispersion and distribution of the MWCNTs in the ABS phase, leading to the formation of continuous MWCNT network structure throughout the matrix even at very low MWCNT loading. Storage modulus and thermal stability of the PC were also increased by the presence of a small amount of MWCNTs in the nanocomposites.POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Low percolation threshold and high electrical conductivity in melt‐blended polycarbonate/multiwall carbon nanotube nanocomposites in the presence of poly(ε‐caprolactone)

This study focuses on the electrical properties of polycarbonate (PC)/poly(ε‐caprolactone) (PCL)‐multiwall carbon nanotube (MWCNT) nanocomposites. MWCNTs were incorporated into thermoplastic PC matrix by simple melt blending using biodegradable PCL based concentrates with MWCNT loadings (3.5 wt%). Because of the lower interfacial energy between MWCNT and PCL, the nanotubes remain in their excellent dispersion state into matrix polymer. Thus, electrical percolation in PC/PCL‐MWCNT nanocomposites was obtained at lower MWCNT loading rather than direct incorporation of MWCNT into PC matrix. AC and DC electrical conductivity of miscible PC/PCL‐MWCNT nanocomposites were studied in a broad frequency range, 10¹?10⁶ Hz and resulted in low percolation threshold (p_c) of 0.14 wt%, and the critical exponent (t) of 2.09 from the scaling law equation. The plot of logσ_DC versus p^?1/3 showed linear variation and indicated the existence of tunneling conduction among MWCNTs. At low MWCNT loading, the influence of large polymeric gaps between conducting clusters is the reason for the frequency dependent electrical conductivity. Transmission electron microscopy and field emission scanning electron microscopy showed that MWCNTs were homogeneously dispersed and developed a continuous interconnected network path throughout the matrix phase and miscibility behavior of the polymer blend. POLYM. ENG. SCI., 54:646–659, 2014. © 2013 Society of Plastics Engineers     

Electrically conductive polycarbonate/ethylene‐propylene copolymer/multi‐walled carbon nanotubes nanocomposites with improved mechanical properties

In this article, the effect of Multi‐walled carbon nanotubes (MWCNTs) on the electrical conductivity and mechanical properties of polycarbonate (PC) toughened with cross‐linked ethylene‐propylene copolymer (EPC) was investigated. The solubility parameters of the PC and EPC were calculated using Hoy methods to clarify the miscibility of the polymer blends. It could be concluded that in the cooled state, the blends form a heterogeneous structure with two separate phases. The tensile, flexural, impact toughness properties of the PC/EPC blend and PC/EPC/MWCNT nanocomposites were carried out to illuminate the optimum concentration of polymer blends and MWCNTs. The 335% increment for the impact strength results appeared with combination of 10% EPC in the PC matrix. The flexural modulus and strength of PC/EPC blend increased by 75.1% and 59.1%, respectively. The Nielsen model was performed to fit the best curve of theoretical simulation to experimental results for elastomeric dispersed in the plastic matrix. Halpin‐Tsai model was applied to estimate the stiffness of nanocomposites blends with different volume fraction and aspect ratio of MWCNTs in the PC/EPC blends. Finally, in the presence of MWCNTs, all nanocomposite samples were semi‐conducting and the percolation threshold of the PC/EPC (10%) blends was between 0.5% and 1.0% MWCNTs. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44661.     

Microwave‐assisted synthesis and characterization of polyimide/functionalized MWCNT nanocomposites containing quinolyl moiety

Polyimide‐MWCNT nanocomposites were prepared by the reaction of a heterocyclic diamine monomer of bis(4‐amino‐3,5‐dimethylphenyl)‐2‐chloro‐3‐quinolylmethane (BACQM), pyromellitic dianhydride (PMDA) with unmodified MWCNT (MWCNT), acid‐functionalized MWCNT (acid‐MWCNT) or amine‐functionalized MWCNT (amine‐MWCNT) using microwave irradiation as well as by the conventional method. The structure of the monomer was confirmed by FTIR, ¹H‐NMR, and ¹³C‐NMR spectral techniques. The glass transition temperature (T_g) of the MWCNTs/polyimide nanocomposite was found to be higher than that of the unfilled polyimide system. The T_g's of both systems were higher when prepared with the microwave method than the conventional synthesis. The T_g's of the nanocomposites using acid and amine functionalized MWCNTs are greater than 300°C, in both methods. This is attributed to the presence of hydrogen bond and strong covalent bond in both the acid‐MWCNT/polyimide and amine‐MWCNT/polyimide systems. The morphological studies of the nanocomposites synthesized using microwave irradiation show that a distinct MWCNT nanofibrillar network is formed in the matrix when MWCNT or acid‐MWCNT is used. A homogeneous morphology, without distinct nanotube domains is seen when the amine‐MWCNT is covalently linked to the polymer. POLYM. COMPOS., 37:2417–2424, 2016. © 2015 Society of Plastics Engineers     

Effect of styrene–acrylonitrile on the electrical resistivity of polycarbonate/multiwalled carbon nanotube composites

Multiwalled carbon nanotube (MWCNT)‐filled polycarbonate (PC)/styrene–acrylonitrile (SAN) blends with a wide range of blend compositions were prepared by melt mixing in a rotational rheometer, and the effect of SAN on the electrical properties of the PC/MWCNT composites was studied. The structure/electrical property relationship was investigated and explained by a combination of MWCNT localization and blend morphology. Transmission electron micrographs showed selective localization of MWCNTs in the PC phase, regardless of the blend morphology. When the SAN concentration was 10–40 wt %, which corresponded to sea‐island (10–30 wt %) and cocontinuous (40 wt %) blend morphologies (PC was continuous in both structures), the electrical resistivity decreased with increases in the SAN content. The concept of an effective volume concentration of MWCNTs was used to explain this effect. When the SAN concentration was 70 wt % or higher, the electrical resistivity was very high because MWCNTs were confined in the isolated PC particles. In addition, SAN was replaced by other polymers [polystyrene, methyl methacrylate/styrene, and poly(methyl methacrylate)]; these yielded similar blend morphologies and MWCNT localization and showed the generality of the concept of effective concentration in explaining a decrease in the electrical resistivity upon the addition of a second polymer. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Synthesis of New PI/MWCNT Containing Sulfone Groups via In Situ Polymerization: Study on Thermal,Electrical, and Optical Properties

New series of polyimide (PI) nanocomposites reinforced with three different amounts of multiwalled carbon nanotubes (MWCNT; 0.5, 1, and 3 wt%) were prepared by casting, evaporation and thermal imidization. Homogeneous dispersion of MWCNT in PI matrix was investigated by transmission electron microscopy. The effects of MWCNT on the thermal properties of the PI were investigated by thermogravimetric analysis. The results showed that the thermal stability of the nanocomposites enhanced with the increasing MWCNTs content. The resultant PI/MWCNT nanocomposites were electrically conductive with significant conductivity enhancement at 3 wt% MWCNT, which is favorable for many practical uses.     

Multiwall‐carbon‐nanotube‐reinforced poly(ethylene terephthalate) nanocomposites by melt compounding

Poly(ethylene terephthalate) (PET) nanocomposites reinforced with multiwall carbon nanotubes (MWCNTs) were prepared through melt compounding in a twin‐screw extruder. The presence of MWCNTs, which acted as good nucleating agents, enhanced the crystallization of PET through heterogeneous nucleation. The incorporation of a small quantity of MWCNTs improved the thermal stability of the PET/MWCNT nanocomposites. The mechanical properties of the PET/MWCNT nanocomposites increased with even a small quantity of MWCNTs. There was a significant dependence of the rheological properties of the PET/MWCNT nanocomposites on the MWCNT content. The MWCNT loading increased the shear‐thinning nature of the polymer‐nanocomposite melt. The storage modulus and loss modulus of the PET/MWCNT nanocomposites increased with increasing frequency, and this increment effect was more pronounced at lower frequencies. At higher MWCNT contents, the dominant nanotube–nanotube interactions led to the formation of interconnected or networklike structures of MWCNTs in the PET/MWCNT nanocomposites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1450–1457, 2007     

Dynamic cure kinetics of epoxy/TiO2/MWCNT hybrid nanocomposites

The effect of multi-walled carbon nanotubes (MWCNTs) on cure kinetic parameters of the epoxy/amine/TiO₂ (1 wt%) resin system was studied dynamically at four heating rates using DTA. The presence of MWCNT in various amounts (0.1, 0.2, 0.4 and 0.6 wt%) neither retarded nor accelerated the cure reaction of the epoxy/amine/TiO₂ system in a considerable extent. Addition of MWCNTs increased the extent of cure of the corresponding nanocomposites, especially at higher contents up to 0.4 wt% MWCNT filled composite. However, increasing the MWCNT content to 0.6 wt% adversely affected the extent of cure due to nanoparticle agglomeration. The fracture surface morphology of the nanocomposites revealed that the cracks deviated on reaching the MWCNTs, while propagating in the polymer matrix. Fractional extent of conversion (α) was calculated using genetic algorithm. Flynn–Wall–Ozawa and Kissinger methods were used to analyze the kinetic parameters. The presence of MWCNTs did not affect the autocatalytic cure mechanism of epoxy/amine/TiO₂ resin system and also did not cause any considerable barrier effect on the curing process. Activation energy data fitted well in the cubic polynomial regression equations and the changes of E _a with respect to α proved the autocatalytic cure mechanism, being followed by all the MWCNT-containing epoxy-based hybrid nanocomposites.     

Antistatic packaging based on PTT/PTT-g-MA/ABS/MWCNT nanocomposites: Effect of the chemical functionalization of MWCNTs

Polymer/carbon nanotube nanocomposites have attracted high interest for a wide spectrum of applications, including antistatic packaging used to protect electronic devices against electrostatic discharge. Polytrimethylene terephthalate (PTT)/maleic-anhydride-grafted PTT (PTT-g-MA)/acrylonitrile butadiene styrene (ABS) blend-based multiwall carbon nanotubes (MWCNTs) nanocomposites were prepared through extrusion. It was conducted chemical functionalization on the MWCNTs by oxidation using nitric acid to introduce functional groups. The effect of the amount (0.5 or 1.0 wt%) and functionalization of MWCNTs on the nanocomposites was investigated. Despite the poor barrier properties of PTT/PTT-g-MA/ABS/MWCNT nanocomposites due to the presence of voids confirmed by scanning electron microscopy (SEM), the nanocomposites with functionalized MWCNT (MWCNTf) showed excellent barrier properties, indicating that the functionalization process improved the interaction between the MWCNTs and the matrix. The addition of MWCNTs into PTT/PTT-g-MA/ABS blend decreased the electrical resistivity by eight orders of magnitude. The use of MWCNTf may still disrupt the electrical network pathway and slightly decreasing the electrical resistivity, but the nanocomposites present the desired properties required for antistatic packaging.     

Synthesis of glass fiber‐multiwall carbon nanotube hybrid structures for high‐performance conductive composites

The conductive polyamide 66 (PA66)/carbon nanotube (CNT) composites reinforced with glass fiber‐multiwall CNT (GF‐MWCNT) hybrids were prepared by melt mixing. Electrostactic adsorption was utilized for the deposition of MWCNTs on the surfaces of glass fibers (GFs) to construct hybrid reinforcement with high‐electrical conductivity. The fabricated PA66/CNT composites reinforced with GF‐MWCNT hybrids showed enhanced electrical conductivity and mechanical properties as compared to those of PA66/CNT or PA66/GF/CNT composites. A significant reduction in percolation threshold was found for PA66/GF‐MWCNT/CNT composite (only 0.70 vol%). The morphological investigation demonstrated that MWCNT coating on the surfaces of the GFs improved load transfer between the GFs and the matrix. The presence of MWCNTs in the matrix‐rich interfacial regions enhanced the tensile modulus of the composite by about 10% than that of PA66/GF/CNT composite at the same CNT loading, which shows a promising route to build up high‐performance conductive composites. POLYM. COMPOS. 34:1313–1320, 2013. © 2013 Society of Plastics Engineers     

Particulate reinforced PC/PBT composites. II. Effect of nano‐clay particles on dimensional stability and structure–property relationships

The effect of organoclay loading and surface treatment on the dimensional stability, structure–property relationships, and rheological behavior of nanocomposites consisting of polycarbonate (PC), poly[butylene terephyhalate] (PBT), and nano‐clay was investigated at various clay loadings and with various surface modifiers for the nano‐clay particles. It was found that by using an organoclay formed with a polar amine compound that contained two hydroxyl end groups as opposed to nano‐talc, the flexural strength and tensile toughness of the nanocomposites increased by 12 and 27%, respectively, at a particle loading of 1 wt%, while maintaining the flexural modulus of the nanofilled PC/PBT blends. The flexural and tensile modulus of the nanocomposites increased with an increase in particle loading even though the viscosity was reduced due to a loss of molecular weight of the PC/PBT and/or an increase in the compability of the interface between the PC and PBT phase, which varied with organoclay structure. Possible loss of the molecular weight of the PC/PBT matrix was supported by a significant reduction in the storage modulus and complex viscosity at high frequencies of the composites generated with nano‐clay relative to that of the unfilled matrix. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers.     

A liquid‐like multiwalled carbon nanotube derivative and its epoxy nanocomposites

Multiwall carbon nanotubes (MWCNTs) with liquid‐like behavior at room temperature were prepared with sulfonic acid terminated organosilanes as corona and tertiary amine as canopy. The liquid‐like MWCNT derivative had low viscosity at room temperature (3.89 Pa s at 20°C) and exhibited non‐Newtonian shear‐thinning behavior. The weight fraction of MWCNT in the derivative was 16.72%. The MWCNT derivative showed very good dispersion in organic solvents, such as ethanol and acetone. The liquid‐like MWCNT derivative was incorporated into epoxy matrix to investigate the mechanical performance of the nanocomposites and the distribution of MWCNTs in the matrix. When the liquid‐like MWCNT derivative content was up to 1 wt %, the flexural strength and impact toughness of composites were 12.1 and 124% higher than the pure epoxy matrix, respectively. Transmission electron microscope (TEM) confirmed the very good dispersion of the liquid‐like MWCNT derivative in epoxy matrix. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2217–2224, 2013     

Improved dielectric performance of polypropylene/multiwalled carbon nanotube nanocomposites by solid‐phase orientation

By means of a die‐drawing technique in the rubbery state, the effect of the orientation of the microstructure on the dielectric properties of polypropylene (PP)/multiwalled carbon nanotube (MWCNT) nanocomposites was examined in this study. The viscoelastic behavior of the PP/MWCNT nanocomposites with MWCNT weight loadings ranging from 0.25 to 5 wt % and the dielectric performance of the stretched PP/MWCNT nanocomposites at different drawing speeds and drawing ratios were studied to obtain insight into the influences of the dispersion and orientation state of the MWCNTs and matrix molecular chains. A viscosity decrease (ca. 30%) of the PP/MWCNT‐0.25 wt % (weight loading) melt was obviously due to the free volume effect. Differential scanning calorimetry (DSC) and wide‐angle X‐ray diffraction were adopted to detect the orientation structure and the variation of crystal morphology of the PP/MWCNTs. Melting plateau regions, which indicated the mixed crystallization morphology for the stretched samples, were found in the DSC patterns instead of a single‐peak for the unstretched samples. We found that the uniaxial stretching process broke the conductive MWCNT networks and consequently increased the orientation of MWCNTs and molecular chains along the tensile force direction; this led to an improvement in the dielectric performance. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42893.     

Graphene nanoplate and multiwall carbon nanotube–embedded polycarbonate hybrid composites: High electromagnetic interference shielding with low percolation threshold

This study has reported the preparation of polycarbonate (PC)/graphene nanoplate (GNP)/multiwall carbon nanotube (MWCNT) hybrid composite by simple melt mixing method of PC with GNP and MWCNT at 330°C above the processing temperature of the PC (processing temperature is 280°C) followed by compression molding. Through optimizing the ratio of (GNP/MWCNT) in the composites, high electromagnetic interference shielding effectiveness (EMI SE) value (∼21.6 dB) was achieved at low (4 wt%) loading of (GNP/MWCNT) and electrical conductivity of ≈6.84 × 10⁻⁵ S.cm⁻¹ was achieved at 0.3 wt% (GNP/MWCNT) loading with low percolation threshold (≈0.072 wt%). The high temperature melt mixing of PC with nanofillers lowers the melt viscosity of the PC that has helped for better dispersion of the GNPs and MWCNTs in the PC matrix and plays a key factor for achieving high EMI shielding value and high electrical conductivity with low percolation threshold than ever reported in PC/MWCNT or PC/graphene composites. With this method, the formation of continuous conducting interconnected GNP‐CNT‐GNP or CNT‐GNP‐CNT network structure in the matrix polymer and strong π–π interaction between the electron rich phenyl rings and oxygen atom of PC chain, GNP, and MWCNT could be possible throughout the composites. POLYM. COMPOS., 37:2058–2069, 2016. © 2015 Society of Plastics Engineers     

Polyester and multiwalled carbon nanotube composites: characterization,electrical conductivity and antibacterial activity

Poly(butylene terephthalate) (PBT) composites containing multiwalled carbon nanotubes (MWCNTs) were prepared using a melt‐blending process and used to examine the effects on the composite structure and properties of replacing PBT with acrylic acid‐grafted PBT (PBT‐g‐AA). PBT‐g‐AA and multihydroxyl‐functionalized MWCNTs (MWCNTs‐OH) were used to improve the compatibility and dispersibility of the MWCNTs within the PBT matrix. The composites were characterized morphologically using transmission electron microscopy, and chemically using Fourier transform infrared, solid‐state ¹³C NMR and UV‐visible absorption spectroscopy. The antibacterial and electrical conductivity properties of the composites were also evaluated. MWCNTs or MWCNTs‐OH enhanced the antibacterial activity and electrical conductivity of the PBT/MWCNT or PBT‐g‐AA/MWCNTs‐OH composites. The functionalized PBT‐g‐AA/MWCNTs‐OH composites showed markedly enhanced antibacterial properties and electrical conductivity due to the formation of ester bonds from the condensation of the carboxylic acid groups of PBT‐g‐AA with the hydroxyl groups of MWCNTs‐OH. The optimal proportion of MWCNTs‐OH in the composites was 1 wt%; in excess of this amount, the compatibility between the organic and inorganic phases was compromised. Copyright © 2011 Society of Chemical Industry     

Morphology and electrical properties of polymethylmethacrylate/poly(styrene‐co‐acrylonitrile)/multi‐walled carbon nanotube nanocomposites

Nanocomposites of blends of polymethylmethacrylate (PMMA) and poly(styrene‐co‐acrylonitrile) (SAN) with multi‐walled carbon nanotubes (MWCNTs) were prepared by melt mixing in a twin‐screw extruder. The dispersion state of MWCNTs in the matrix polymers was investigated using transmission electron microscopy. Interestingly enough, in most of the nanocomposites, the MWCNTs were observed to be mainly located at SAN domains, regardless of the SAN compositions in the PMMA/SAN blend and of the processing method. One possible reason for this morphology may be the π–π interactions between MWCNTs and the phenyl ring of SAN. The shift in G‐band peak observed in the Raman spectroscopy may be the indirect evidence proving these interactions. The percolation threshold for electrical conductivity of PMMA/SAN/MWCNT nanocomposites was observed to be around 1.5 wt %. Nanocomposites with PMMA‐rich composition showed higher electrical conductivity than SAN‐rich nanocomposites at a fixed MWCNT loading. The dielectric constant measurement also showed composition‐dependent behavior. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

The effects of triethylenetetramine grafting of multi‐walled carbon nanotubes on its dispersion,filler‐matrix interfacial interaction and the thermal properties of epoxy nanocomposites

This study describes the influence of triethylenetetramine (TETA) grafting of multi‐walled carbon nanotubes (MWCNTs) on the dispersion state, interfacial interaction, and thermal properties of epoxy nanocomposites. MWCNTs were first treated by a 3:1 (v/v) mixture of concentrated H₂SO₄/HNO₃, and then TETA grafting was performed. Chemically grafted MWCNT/bisphenol‐A glycidol ether epoxy resin/2‐ethyl‐4‐methylimidazole nanocomposites were prepared. TETA grafting could establish the connection of MWCNTs to the epoxy matrix and transform the smooth and nonreactive MWCNT surface into a hybrid material that possesses the characteristics of both MWCNTs and TETA, which facilitates homogeneous dispersion of MWCNTs and improves nanotube‐epoxy interfacial interaction. Therefore, the impact property, glass transition temperature, thermal stability, and thermal conductivity of epoxy nanocomposites are enhanced. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Synthesis and characterization of multiwall carbon nanotube/waterborne polyurethane nanocomposites

The preparation of thermoplastic nanocomposites of waterborne polyurethane (WBPU) and multiwall carbon nanotubes (MWCNTs) via an in situ polymerization approach is presented. The effects of the presence and content of MWCNTs on the morphology and thermal, mechanical and electrical properties of the nanocomposites were investigated. Carbon nanotubes were modified with amide groups in order to enhance their chemical affinity towards WBPU. Thermogravimetric studies show enhanced thermal stability of the nanocomposites. Scanning and transmission electronic microscopy images prove that functionalized carbon nanotubes can be effectively dispersed in WBPU matrix. Mechanical properties reveal that Young's modulus and tensile strength tend to increase when appropriate amounts of MWCNTs are loaded due to the reinforcing effect of the functionalized carbon nanotubes. Thermal properties show an increase in the glass transition temperature and storage modulus with an increase in MWCNT content. X‐ray diffraction reveals better crystallization of the WBPU in the presence of MWCNTs. The WBPU/MWCNT nanocomposite film containing 1 wt% of MWCNTs exhibits a conductivity nearly five orders of magnitude higher than that of WBPU film. © 2017 Society of Chemical Industry     

Effect of the viscosity and processing parameters on the surface resistivity of polypropylene/multiwalled carbon nanotube and ethylene–propylene–diene/multiwalled carbon nanotube nanocomposites

In this study, relatively large amounts of polypropylene (PP) and ethylene–propylene–diene (EPDM) were melt‐mixed with multiwalled carbon nanotubes (MWCNTs). Although the melt‐compounding method has many advantages, the uniform dispersion of carbon nanotubes in the polymer matrix is still the most challenging task. Because the electrical conductivity of composites is strongly influenced by the filler's state of dispersion and the extent of filler breakage during processing, the effects of the viscosity and processing conditions, such as the mixing time, rotor speed, and cooling rate, on the surface resistivity were studied. The PP/MWCNT nanocomposites displayed a high dependence of surface resistivity on the cooling rate, and the EPDM/MWCNT nanocomposites displayed a higher surface resistivity at the same content of MWCNTs and less dependence of surface resistivity on the cooling rate compared with PP/MWCNT nanocomposites. The increased surface resistivity of the EPDM/MWCNT nanocomposites was observed when EPDM with higher viscosity was used to prepare the EPDM/MWCNT nanocomposites. By increasing the rotor speed, lower surface resistivity was obtained in the PP/MWCNT nanocomposites. However, by increasing the rotor speed, a higher surface resistivity was obtained in the EPDM/MWCNT nanocomposites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation and characterization of melt‐processed polycarbonate/multiwalled carbon nanotube composites

This study describes the preparation of polycarbonate (PC)/multiwalled carbon nanotube (MWCNT) composites by melt processing the PC and PC/MWCNT master batch at 260°C. The PC/MWCNT master batch was prepared using ultrasonic mixing the carboxylic acid containing MWCNT and PC in a tetrahydrofuran (THF) solution. The HRTEM images of PC/MWCNT master batch and PC/MWCNT nanocomposites show that the MWCNT is well separated and uniformly distributed in the PC matrices. Mechanical properties of the fabricated nanocomposites measured by dynamic mechanical analysis indicate significant improvements in the storage modulus when compared with that of pure PC matrix. The conductivities of 2 and 5 wt% PC/MWCNT nanocomposites are more than four and seven orders in magnitude higher than that of PC without MWCNT, respectively. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers