Low-Temperature Phase Equilibria by the Flux Method and the Metastable–Stable Phase Diagram in the ZrO2–CeO2 System

Low-temperature phase equilibria ranging from 1000° to 1200°C in the ZrO₂–CeO₂ system were investigated by annealing compositionally homogeneous ZrO₂–CeO₂ solid solutions in a Na₂B₂O₇.1 NaF flux. The 5 mol% CeO₂ samples decomposed into monoclinic ( m ) and tetragonal ( t ) phases during annealing at 1100°2 and 1120°C, and the t -phase transformed diffusionlessly into monoclinic ( m ') symmetry during quenching. A eutectoid reaction, t → ( m + c ), was confirmed to occur at 1055°± 10°C, where the equilibrium compositions of the t -, m -, and c -phases were 11.2 ± 2.8, 0.9 ± 0.9, and 84 ± 1 mol% CeO₂, respectively. The equilibrium phase boundaries were almost independent of the annealing time and/or the flux:sample ratio, which indicates that the flux accelerates the reaction rate withouts affecting the equilibration. The previous data are discussed using metastable–stable phase diagrams. The discrepancies of the low-temperature phase diagram in the literature are attributable to either regarding the metastable phase boundaries as stable ones or ignoring the sluggish kinetics.     

Sequential Precipitation of MgAl2O4 on Mg1-x CaxAl2O4 in Hot-Pressed MgO Single Crystals

In a hot-pressed and deformed MgO single crystal, precipitates of Mg_1-xCa_xAl₂O₄ spinel upon which MgAl₂O₄ spinel subsequently precipitated were observed and analyzed using transmission electron microscopy and scanning electron microscopy. This behavior is related to the respective solubility limits of CaO and Al₂O₃ in MgO at the hot-pressing temperature and may be aided by impurity segregation to the dislocations. The spinel selectively precipitated at the nodes of a dislocation network which was formed during [001] hot-pressing deformation, as a result of the reaction b₃= b₁+ b₂= (1/2) [011] + (1/2)     = [001]. The dislocation is sessile, and the precipitates have a <100>_matrix≨ <100>_spinel coherent relationship.     

Isostatic Hot-Pressing of UO2

Final-stage isostatic hot-pressing of nearly stoichiometric UO₂ was investigated. The rate of hot-pressing is linearly dependent on the pressure driving force F=P+(2γ/r)—p , where P and p are the external and internal pressures, respectively, γ the average surface energy, and r average pore radius. The apparent activation energy for hot-pressing agrees with that for U bulk diffusion. Grain growth during hot-pressing follows d∝tⁿ , where d is the grain diameter, t is time, and n =0.2. Grain size is also a function of temperature at constant density. The results indicate that Nabarro-Herring creep is the controlling mechanism of hot-pressing over the range of variables investigated, although the applicability of this model is questioned. The results also show that sintered UO₂ can entrap gas that can lead to swelling.     

Superconducting Coupling Nature at Grain Boundaries in Bi2Sr2CaCu2Ox Glass-Ceramics

Superconducting coupling nature at grain boundaries in Bi₂Sr₂CaCu₂O _x glass-ceramics consisting mainly of the low- T _c phase was first examined by measuring superconducting properties and temperature or ac field dependence of ac complex susceptibility. It was found from the ac loss peaks that superconducting coupling at grain boundaries was basically characterized by three types of weak links. The weak-link behaviors at grain boundaries depended strongly on cooling conditions after annealing and annealing time and temperature. Particularly, it was found that the weak links at grain boundaries were improved by prolonged annealing at 840°C. The furnace-cooled glass-ceramics obtained by annealing at 820° or 840°C for about 200 h exhibited a critical transport current density (77 K, zero magnetic field) of about 200 A/cm².     

Final Sintering of Cr2O3

The effect of oxygen activity on the sintering of high-purity Cr₂O₃ is shown. Theoretical density was approached at the equilibrium O₂ partial pressure needed to maintain the Cr₂O₃ phase ( P _o2=2×10⁻¹² atm). The presence of N₂ in the atmosphere during sintering did not prevent final sintering. The addition of 0.1 wt% MgO at this equilibrium pressure effectively controlled the grain growth and further increased the sintered density to very near the theoretical value. The solute segregation of MgO at the grain boundaries, followed by nucleation of spherulites of magnesium chromite spinel on the boundaries, accounted for the grain-growth control. It is speculated that these isolated spherulites locked the grain boundaries together, changing the fracture mode of the sintered oxide from inter-to intragranular and also that larger MgO additions produced a more continuous spinel formation at the boundaries, resulting in decreased sintered density. Weight loss, which was also monitored as a function of O₂ activity, correlated with the changing predominant volatile species in the Cr-O system.     

Hot-Pressing of Si3N4 with Y2O3 and Li2O as Additives

The rates of densification and phase transformation undergone by α-Si₃N₄ during hot-pressing in the presence of Y₂O₃, Y₂O₃−2SiO₂, and Li₂0−2Si0₂ as additives were studied. Although these systems behave less simply than MgO-doped Si₃N₄, the data can be interpreted during the early stages of hot-pressing as resulting from a solution-diffusion-reprecipitation mechanism, where the diffusion step is rate controlling and where the reprecipitation step invariably results in the formation of the β-Si₃N₄ phase.     

Change in Oxygen Content of Y2O3-Nd2O3-Doped Silicon Nitride During Firing

The oxygen content of silicon nitride with 1 mol% Y₂O₃—Nd₂O₃ additive was measured after firing to determine the compositional change during gas-pressure sintering. Oxygen content decreases from 2.5 to 0.94 wt% during firing for 4 h at 1900°C and 10-MPa pressure in N₂. This decrease in oxygen results from the release of SiO gas generated by a thermaldecomposition reaction between Si₃N₄ and SiO₂. The resultant sintered silicon nitride material contains less than 1 wt% oxygen.     

Effect of PO2 on Bulk and Grain Boundary Resistance of n-Type BaTiO3 at Cryogenic Temperatures

Complex impedance analysis at cryogenic temperatures has revealed that the bulk and grain boundary properties of BaTiO₃ polycrystals are very sensitive to the oxygen partial pressure during sintering. Polycrystals sintered at P _O2 as low as 10⁻¹⁵ atm were already electrically heterogeneous. The activation energy of the bulk conductivity in the rhombohedral phase was found to be close to that of the reduced undoped single crystal (i.e., 0.093 eV). The activation energy of the grain boundary conductivity increases with the temperature of the postsinter oxidation treatment from 0.064 to 0.113 eV. Analysis of polycrystalline BaTiO₃ sintered in reducing atmosphere and then annealed at P _O2= 0.2 atm has shown that the onset of the PTCR effect occurs at much higher temperatures than expected in the framework of the oxygen chemisorption model. The EPR intensity of barium and titanium vacancies increases after oxidation at T > 1000°C. A substantial PTCR effect is achieved only after prolonged annealing of the ceramic in air at temperatures as high as 1200–1250°C. This result suggests that the PTCR effect in polycrystalline BaTiO₃ is associated with interfacial segregation of cation vacancies during oxidation of the grain boundaries.     

Transmission Electron Microscopy Study on the Annealing of YBa2Cu3O7-δ

Annealing in oxygen-rich atmosphere at temperatures between 400° and 600°C is an important step in the manufacture of superconducting YBa₂Cu₃O_7-δ. The symmetry of the orthorhombic phase requires that if more than one type of twin plane is present within a grain, a distorted region should exist inside the multiple twinned grain. This distorted region hinders the tetragonal-to-orthorhombic transformation and may account for some retained tetragonal phase inside an otherwise orthorhombic grain. A physical model is presented describing the formation of such regions and their eventual transformation into low-angle grain boundaries after long annealing. Extended annealing at intermediate temperatures apparently leads to the formation of planar faults in off-stoichiometric samples. Transmission electron microscope image contrast and energy dispersive X-ray analyses of highly defective regions suggest these defects are CuO _x ( x = 1, 2) extra layers. These extra layers tend to form near grain boundaries or free surfaces, where oxygen is readily available.     

Melt Processing of YBa2Cu3O7-x

Sintering YBa₂Cu₃O_{7- x} bulk forms at 1050°C followed by annealing at 980°C causes the development of a thick oriented surface layer (Lotgering factor = 0.7). The thickness of the layer depends on the thermal treatment, which is a two-step sintering process. Firing at 1050°C for 2.5 h followed by 30 h at 980°C leads to the development of a 0.1-mm-thick surface layer, with clear indication that longer annealing would result in a thicker film. Some orientation develops during un-axial compaction of the powders. Lotgering orientation factor calculation from X-ray diffraction analysis. SEM, and TEM were used to characterize the microstructure of these samples. T _c was similar to that of conventionally processed high-density samples, between 83 and 87 K. Some thermal treatments resulted in samples that displayed high resistivity above T _c , possibly caused by segregation of Cu to the grain boundaries.     

Microstructure and Short-Term Oxidation of Hot-Pressed Si3N4/ZrO2(+Y2O3) Ceramics

Composite ceramic materials based on Si₃N₄ and ZrO₂ stabilized by 3 mol% Y₂O₃ have been formed using aluminum isopropoxide as a precursor for the Al₂O₃ sintering aid. Densification was carred out by hot-pressing at temperatures in the range 1650° to 1800°C, and the resulting micro-structures were related to mechanical properties as well as to oxidation behavior at 1200°C. Densification at the higher temperatures resulted in a fibrous morphology of the Si₃N₄ matrix with consequent high room-temperature toughness and strength. Decomposition of the ZrO₂ grains below the oxidized surface during oxidation introduced radial stresses in the subscalar region, and from the oxidation experiments it is suggested that the ZrO₂ incorporated some N during densification.     

Synthesis-Fabrication of an Al2O3-Tungsten Carbide Composite

A composite of 70 vol% Al₂O₃ and 30 vol% tungsten carbide was formed by hot-pressing. Simultaneously carbon reacts with an intimate mixture of WO₃ and Al₂O₃ to form a dense body. The composite approached theoretical density; a 1- to -10-μm carbide phase was uniformly dispersed in a 2-μm Al₂O₃ matrix. Maximum density and fine-grained microstructure were obtained when pressure was applied during heating from 1200° to 1600°C and temperature and pressure were then maintained for 20 min. At an initial ratio of 2.8 and 2.9 mol C/mol WO₃, the tungsten appeared as free W, WC, and W₂C. For C/WO₃=3.0 to 3.6, mixtures of W₂C and WC were present, whereas for C/WO₃>3.6, free C appeared with WC. The effects of the hot-pressing parameters are discussed.     

Microstructures and Microwave Dielectric Characteristics of Ca(Zn1/3Nb2/3)O3 Complex Perovskite Ceramics

Ca(Zn_1/3Nb_2/3)O₃ microwave dielectric ceramics were prepared using a solid-state reaction process, and their microwave dielectric properties were evaluated as functions of sintering and postdensification annealing conditions. The relationship between microwave dielectric properties and processing was interpreted through the variation of microstructures. The dielectric constant showed slight variation with sintering and annealing conditions, but the Q × f value increased at first and then decreased with increased sintering temperature, and annealing in oxygen indicated significant improvement in Q × f , especially for the specimens sintered at higher temperatures. The good microwave dielectric properties were obtained in the ceramics sintered at 1225°C in air for 3 h and annealed at 1100°C in oxygen for 8 h: ɛ= 34.1, Q × f = 15 890 GHz, τ_f=−48 ppm/°C.     

Discontinuous Dissolution and Grain-Boundary Migration in Al2O3-Fe2O3 by Oxygen Partial Pressure Change

When sintered 95Al₂O₃-5Fe₂O₃ (wt%) specimens constituting corundum grains and iron aluminate spinel precipitates were annealed under high oxygen partial pressure (P_o2) where only a corundum phase is stable, fast dissolution of particulate spinel precipitates occurred, together with the migration of corundum grain boundaries. Behind the migrating boundaries, a corundum solid solution enriched with Fe₂O₃ formed. Discontinuous dissolution (DD) of particulate spinel precipitates thus occurred by P_o2 increase. In contrast, when 95Al₂O₃-5Fe₂O₃ specimens constituting only corundum grains were annealed under low P_o2 where both corundum and spinel phases are stable, grain boundaries migrated without spinel precipitation, leaving behind a corundum phase depleted of Fe₂O₃, similar to chemically induced grain-boundary migration (CIGM) observed during solute depletion. The volatilization of Fe₂O₃ appeared to cause the boundary migration without precipitation. The observed CIGM and DD would suggest various possibilities of microstructure control in other oxide systems through oxygen partial pressure change.     

High-Temperature Strength of Liquid-Phase-Sintered SiC with AlN and Re2O3 (RE = Y, Yb)

Using AlN and RE₂O₃ (RE = Y, Yb) as sintering additives, two different SiC ceramics with high strength at 1500°C were fabricated by hot-pressing and subsequent annealing under pressure. The ceramics had a self-reinforced microstructure consisting of elongated α-SiC grains and a grain-boundary glassy phase. High-temperature strength up to 1600°C was measured and compared with that of the SiC ceramics fabricated with AlN and Er₂O₃. SiC ceramics with AlN and Y₂O₃ showed the best strength (∼630 MPa) at 1500°C, while SiC ceramics with AlN and Er₂O₃ the best strength (∼550 MPa) at 1600°C.     

Formation Reaction of ZrO2 Scatterers in ZrF4-Based Fluoride Fibers

This paper clarifies the formation reaction of ZrO₂ crystals which appear as extrinsic scatterers in fluoride fibers. EPMA analysis indicates that BaO exists at grain boundaries of BaF₂ purified by sublimation. BaO reacts with ZrF₄ to form ZrO₂ at 600°C during a glass-melting process. The ZrO₂ formation reaction is influenced by H₂O. Ba(OH)₂, which is formed by the reaction between BaO and water vapor, melts at 370° to 420°C and reacts with ZrF₄ to form ZrO₂ at 450° to 520°C. When low-oxide-content BaF₂ is used for fiber preparation, scatterers significantly decrease.     

Structural Behavior of Oxygen Permeable SrFe0.2Co0.8Ox Ceramic Membranes with and Without pO2 Gradients

The oxygen partial pressure ( p O₂)-dependent structural behaviors of two dense tubular ceramic membranes in composition SrFe_0.2Co_0.8O _x with cubic perovskite structure have been investigated by high-temperature neutron powder diffraction: one in "static" mode and one in simulated-operation mode in which one side of the membrane was exposed to air and the other side to reducing gases with variable p O₂ levels. Rietveld analysis on data collected for the membrane without p O₂ gradients showed that the perovskite is stable in p O₂ down to ∼10⁻¹² atm, and at ∼10⁻¹⁴ atm it starts to decompose into a three-phase mixture containing layered intergrowth Ruddlesden–Popper phases Sr _{n +1}(Fe,Co) _n O _x with n =2 and 3, along with CoO with rocksalt structure. Similar phase evolution was observed when insufficient air flowed on the air side of the membrane exposed to a p O₂ gradient. The data support a nonlinear model of oxygen content in perovskite across the membrane thickness, corresponding to a p O₂ profile that is shallow inside and steep near the reducing side surface. Gas compositions measured with mass spectrometry indicated that oxygen is permeated from the air side to the reducing side of the membrane. The oxygen permeation fluxes at 900°C were estimated to be 0.4–0.9 sccm/cm² for the ∼1 mm thick membrane containing perovskite, depending upon p O₂ gradient.     

Reaction Mechanism of H3BO3-ZnO Bonding Material Under Hot-Pressing and Heat Treatment

The bonding material H₃BO₃-ZnO was used to form a composite with fiberglass mats. The composite is formed by hot-pressing at 180°C and is then heat-treated for durability. The bonding material becomes liquid during hot-pressing. Heat treatment promotes the reaction between H₃BO₃ and ZnO and converts the bonding phase to a primarily amorphous state containing a small amount of crystalline material.     

Hot Isostatic Pressing of YBa2Cu3O7-x

Hot isostatic pressing (HIPing) with an oxygen donor was studied as a method for processing bulk superconductors. Superconducting powder was derived from the calcination of nitrated Y₂O₃, CuO, and BaCO₃ powder. The powder was HIPed using pressures of 69, 138, and 207 MPa at 820°C. BaO₂ was used as an oxygen donor during HIPing. The density, hardness, and Young's modulus of HIPed samples were higher than those of sintered control samples. Superconducting transition temperatures > 92 K were achieved without post-HIP annealing of the samples in oxygen.     

Preparation of the High-Quality Superconductor La1Ba2Cu3Oy

The relationship between the preparation procedure and superconducting properties of La₁Ba₂Cu₃O_y was studied. A series of samples was sintered in an N₂-gas atmosphere for various lengths of time ranging from 1 to 40 h, followed by a fixed annealing procedure in O₂. It was found that the shorter the sintering period, the higher was the oxygen content. The samples sintered for a period of less than 15 h contained excess oxygen compared with La₁Ba₂Cu₃O₇ and exhibited poor superconducting properties. The sample sintered for 40 h had an oxygen content y equal to 6.95, and had excellent superconducting properties. The mechanism for preparing high-quality La₁Ba₂Cu₃O_y is discussed.