Surface modification of nano‐sized silicon nitride with BA‐MAA‐AN tercopolymer

In this work, a macromolecular coupling agent (BA‐MAA‐AN tercopolymer) was used for surface modification of native nano‐sized silicon nitride (Si₃N₄) powder. This modification strategy was designed for preparing nano‐Si₃N₄/NBR composites. The structure and surface properties of modified nano‐Si₃N₄ were systematically investigated by FTIR, XPS, TGA, TEM, Size Distributions Analyzer, and Contact Angle Measurement. It was found that, the optimum loading of BA‐MAA‐AN tercopolymer coated on the surface of nano‐sized Si₃N₄ is 10% of nano‐Si₃N₄. According to the spectra of FTIR, XPS and TGA, it can be inferred that this macromolecular coupling agent covalently bonds on the surface of nano‐sized Si₃N₄ particles and an organic coating layer is formed. The contact angle experiments show that the hydrophobic property of nano‐sized Si₃N₄ modified with macromolecular coupling agent is improved obviously. TEM reveals that modified nano‐Si₃N₄ possesses good dispersibility and the average diameter in NBR is less than 100 nm. It has also been found that the oil resistance of NBR based nanocomposites is improved greatly due to the modified nano‐Si₃N₄. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and properties of core–shell nanosilica/poly(methyl methacrylate–butyl acrylate–2,2,2‐trifluoroethyl methacrylate) latex

A core–shell nanosilica (nano‐SiO₂)/fluorinated acrylic copolymer latex, where nano‐SiO₂ served as the core and a copolymer of butyl acrylate, methyl methacrylate, and 2,2,2‐trifluoroethyl methacrylate (TFEMA) served as the shell, was synthesized in this study by seed emulsion polymerization. The compatibility between the core and shell was enhanced by the introduction of vinyl trimethoxysilane on the surface of nano‐SiO₂. The morphology and particle size of the nano‐SiO₂/poly(methyl methacrylate–butyl acrylate–2,2,2‐trifluoroethyl methacrylate) [P(MMA–BA–TFEMA)] core–shell latex were characterized by transmission electron microscopy. The properties and surface energy of films formed by the nano‐SiO₂/P(MMA–BA–TFEMA) latex were analyzed by Fourier transform infrared spectroscopy, differential scanning calorimetry, thermogravimetric analysis, scanning electron microscopy/energy‐dispersive X‐ray spectroscopy, and static contact angle measurement. The analyzed results indicate that the nano‐SiO₂/P(MMA–BA–TFEMA) latex presented uniform spherical core–shell particles about 45 nm in diameter. Favorable characteristics in the latex film and the lowest surface energy were obtained with 30 wt % TFEMA; this was due to the optimal migration of fluorine to the surface during film formation. The mechanical properties of the films were significantly improved by 1.0–1.5 wt % modified nano‐SiO₂. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of surface modifiers and surface modification methods on properties of acrylonitrile–butadiene–styrene/poly(methyl methacrylate)/nano‐calcium carbonate composites

Nano‐calcium carbonate (nano‐CaCO₃) was used in this article to fill acrylonitrile–butadiene–styrene (ABS)/poly(methyl methacrylate) (PMMA), which is often used in rapid heat cycle molding process (RHCM). To achieve better adhesion between nano‐CaCO₃ and ABS/PMMA, nano‐CaCO₃ particles were modified by using titanate coupling agent, aluminum–titanium compound coupling agent, and stearic acid. Dry and solution methods were both utilized in the surface modification process. ABS/PMMA/nano‐CaCO₃ composites were prepared in a corotating twin screw extruder. Influence of surface modifiers and surface modification methods on mechanical and flow properties of composites was analyzed. The results showed that collaborative use of aluminum–titanium compound coupling agent and stearic acid for nano‐CaCO₃ surface modification is optimal in ABS/PMMA/nano‐CaCO₃ composites. Coupling agent can increase the melt flow index (MFI) and tensile yield strength of ABS/PMMA/nano‐CaCO₃ composites. The Izod impact strength of composites increases with the addition of titanate coupling agent up to 1 wt %, thereafter the Izod impact strength shows a decrease. The interfacial adhesion between nano‐CaCO₃ and ABS/PMMA is stronger by using solution method. But the dispersion uniformity of nano‐CaCO₃ modified by solution method is worse. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Surface modification of MWNTs with BA‐MMA‐GMA terpolymer by single‐step grafting technique

In this article, a facile strategy was developed to prepare BA‐MMA‐GMA/MWNTs (multiwalled carbon nanotubes) hybrid nanoparticles as nanofillers in rubber by single‐step grafting technique. First, a new macromolecular surface modifier butyl acrylate (BA)‐α‐methyl methacrylate(MMA)‐glycidyl methacrylate (GMA) terpolymer was synthesized via radical copolymerization. Afterward, this terpolymer modifier was covalently grafted onto the surface of crude MWNTs by single‐step grafting technique. The structure, surface properties, and thermal stability of modified MWNTs were systematically investigated by FTIR, TGA, and TEM. FTIR results showed that BA‐MMA‐GMA terpolymer was successfully grafted onto the surface of MWNTs. TGA indicated that the optimum mass fraction of macromolecular modifier coated on the surface of MWNTs was 9 wt %. TEM images revealed that an organic coating layer was formed and the modified MWNTs showed good dispersibility in acetone. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation and characterization of nano‐CaCO3 encapsulated with polyacrylic and its application in PVC toughness

The properties and morphology of nano‐calcium carbonate (nano‐CaCO₃) modified with the titanate coupling agent isopropyl trioleoyl titanate (IPTT) were characterized by Fourier transform infrared, thermogravimetric analyses, surface tension, and transmission electron microscopy. The results showed that the grafting ratio of IPTT on the surface of nano‐CaCO₃ (IPTT‐Ca) increased with IPTT content. IPTT‐Ca/PBA/PMMA (IPTT‐Ca/ACR, PBA/PMMA core‐shell polymer, referred to ACR) latexes were prepared by seeded emulsion polymerization. They were then used to mix with PVC resin. The outer layer (PMMA) enhanced the dispensability of IPTT‐Ca/ACR in the PVC matrix by increasing the interfacial interaction of these composite particles with PVC. The notched impact strengths of the blends were influenced by the weight ratio of IPTT‐Ca to BA/MMA monomers, the weight ratio of BA/MMA. The relationships between the mechanical properties and the core‐shell composite structures were elaborated. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis of organic–inorganic hybrid polymeric nanocomposites for the hard coat application

An organic–inorganic hybrid polymeric nanocomposite has been synthesized for making UV‐curable hard coats. This nanocomposite consists of nano‐sized colloidal silica functionalized with vinyltriethoxysilane (VTES) and dendritic acrylic oligomers (DAO) which have been formed earlier via a reaction of ethylenediamine (EDA) with trimethylopropane triacrylate (TMPTA). Applied as a hard coat on top of a polyethylene terephthalate (PET) film, this nanocomposite has a short UV‐cure time and the cured coat has an enhanced thermal decomposition temperature (T_d), 89–90% transparency, increased hardness up to 3H, better adhesion up to 4B, and a flat surface with a root mean square roughness of 2–4 nm. The preparation as well as the characterization of the constituting species and the final hybrid are described in detail. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3985–3993, 2007     

Effect of Nanosized TiC0.37N0.63 on Unlubricated Wear Responses of Si3N‐Based Nanocomposites Under Low Hertzian Stress

Si₃N₄‐based nanocomposites containing 0–50 wt% TiC_0.37N_0.63 are directly consolidated at 1700°C by spark plasma sintering, and their reciprocal sliding behavior against a Si₃N₄ counterbody is investigated under a maximum Hertzian stress of 1.27 GPa in unlubricated conditions. The average grain widths of Si₃N₄ and TiC_0.37N_0.63 are about 85 and 90 nm, respectively. The decreasing relative densities of the as‐sintered nanocomposites indicate that the nano‐TiC_0.37N_0.63 may introduce pores and reduce the hardness and fracture resistance of the materials. The brittleness index for sliding contacts in all the samples is 25–31, indicating brittle fracture taking place on the wear surface and inducing cavities. When the mean free paths of nano‐TiC_0.37N_0.63 are slightly greater than grain length of Si₃N₄, the best wear resistance is achieved in Si₃N₄ containing 20/30 wt% TiC_0.37N_0.63 due to the process of surface smoothing by triboproducts. Severe wear response can be observed in Si₃N₄ nanocomposites containing 0, 10, 40, and 50 wt% of TiC_0.37N_0.63. The wear responses are explained by considering the microstructural parameters (like grain characteristics for both phases and mean free path of nano‐TiC_0.37N_0.63) and contact‐induced fracturing behavior, as well as tribochemical reactions.     

Silicon nitridation mechanism in reaction‐bonded Si3N4–SiC and Si3N4‐bonded ferrosilicon nitride

Reaction‐bonded Si₃N₄–SiC and Si₃N₄‐bonded ferrosilicon nitride, with Si powder, SiC particles and Fe₃Si–Si₃N₄ particles as raw materials, respectively, are prepared in flame‐isolation nitridation shuttle kiln with flowing N₂ at 1723K. There is columnar β‐Si₃N₄ in both Si₃N₄–SiC and Si₃N₄‐bonded ferrosilicon nitride. However, fibrous α‐Si₃N₄ is only observed in Si₃N₄–SiC and Si₃N₄‐bonded ferrosilicon nitride contains much more Si₂N₂O than Si₃N₄–SiC. By analyzing the oxidation thermodynamics of Si and Si₃N₄, it is known that in the process of producing Si₃N₄–SiC, Si is oxidized first to gaseous SiO and fibrous α‐Si₃N₄ is generated with SiO and N₂. The existence of SiO is the reason of low silicon nitridation rate. But in the process of producing Si₃N₄‐bonded ferrosilicon nitride, Si₃N₄ is easier to be oxidized than Si and Si₂N₂O is generated on the surface of Si₃N₄ hexagonal prisms in ferrosilicon nitride particles. Meanwhile, Si in raw materials forms new ferrosilicon alloys with Fe₃Si, which decreases the temperature of liquid appearance and blocks some open pores in the samples, which stops the matter loss of nitridation. Liquid ferrosilicon alloys favors β‐Si₃N₄ generation from Si direct nitridation and fibrous α‐Si₃N₄ transformation, which used to exist in ferrosilicon nitride raw materials.     

A Cu–Pd–V System Filler Alloy for Silicon Nitride Ceramic Joining and the Interfacial Reactions

A Cu–Pd–V brazing alloy with the composition of Cu–(38.0~42.0)Pd–(7.0~10.0)V (in wt.%) was designed as a filler for joining Si₃N₄. Its wettability on Si₃N₄ ceramic was measured with the sessile drop method. It was shown that the Cu–Pd–V alloy gave a contact angle of 71° at 1473 K. The filler alloy was fabricated into foils with a thickness of 0.15 mm. The Si₃N₄–Si₃N₄ joints brazed at 1443 K for 10 min exhibit average three‐point bend strength of 263 MPa at room temperature, and the joint strengths at 973 K and 1073 K are 277 MPa and 218 MPa, respectively. The analysis results of SEM, XRD, and TEM for the brazed joint indicate the presence of V₂N at the surface of the Si₃N₄. The increase of the thickness of V₂N reaction layer obeyed parabolic law, and the parabolic rate constant (k) can be described as k = 2.8739 × 10^?9 exp(?162989.4/RT) m²/s. Pd₂Si and Cu₃Pd compounds as well as (Cu, Pd) solid solution were detected in the central part of the joints. The presence of (Cu, Pd) phases and especially refractory Pd₂Si compounds within the joints should contribute to the stable high‐temperature property. The interfacial reaction mechanisms were discussed.     

Synthesis and growth mechanism of single crystal β‐Si3N4 particles with a quasi‐spherical morphology

Single‐crystal β‐Si₃N₄ particles with a quasi‐spherical morphology were synthesized via an efficient carbothermal reduction‐nitridation (CRN) strategy. The β‐Si₃N₄ particles synthesized under an N₂ pressure of 0.3 MPa, at 1450°C and with 10 mol% unique CaF₂ additives showed good dispersity and an average size of about 650 nm. X‐ray photoelectron spectroscopy analysis revealed that there was no SiC or Si–C–N compounds in the β‐Si₃N₄ products. Selected‐area electron‐diffraction pattern and high‐resolution image indicated single crystalline structure of the typical β‐Si₃N₄ particles without an obvious amorphous oxidation layer on the surface. The growth mechanism of the quasi‐spherical β‐Si₃N₄ particles was proposed based on the transmission electron microscopy and energy dispersive X‐ray spectroscopy characterization, which was helpful for controllable synthesis of β‐Si₃N₄ particles by CRN method. Owing to the quasi‐spherical morphology, good dispersity, high purity, and single‐crystal structure, the submicro‐sized β‐Si₃N₄ particles were promising fillers for preparing resin‐based composites with high thermal conductivity.     

Surface immobilisation of fluorinated polystyrene‐acrylate latex nanoparticles with core–shell structure by crosslinking

Fluorinated polystyrene‐acrylate (PSA) latex nanoparticles with core–shell structure were synthesised by two‐stage seeded emulsion polymerisation method in the presence of reactive emulsifier DNS‐86. Diallyl phthalate (DAP) and Vinyltriethoxysilicone (VTES) were used as crosslinking agent to immobilise the fluorinated copolymer on the surface of the latex film. Fourier transform infrared spectroscopy (FTIR) spectra show that fluorine and siloxane monomers were effectively involved in the emulsion copolymerisation. Transmission electron microscope (TEM) observation shows that the prepared emulsion particles had a core–shell structure with fluorinated copolymer in the shell. X‐ray photoelectron spectroscopy (XPS) analysis reveals that fluorine atom has the tendency of migrating to the film–air interface and the incorporation of VTES helps the migration of fluorine atom towards the film–air interface. Water contact angle (WCA) test proved that DAP and VTES as crosslinking agent can immobilise the fluorinated copolymer on the surface of the latex films. © 2011 Canadian Society for Chemical Engineering     

Synthesis of CaCO3–P(MMA–BA) nanocomposite and its application in water based alkyd emulsion coating

As part of broader effort to synthesize a new class of water-based composite, hybrid emulsion polymerization was carried out with acrylic monomers [methyl methacrylate (MMA), n-butyl acrylate (BA)]. Nanocomposite of P(MMA–BA)/nano CaCO₃ was synthesized by in situ emulsion polymerization. Water-based alkyd coating with various proportions nano CaCO₃, P(MMA–BA) and its nanocomposite was formulated. Extent of polymerization with and without nano CaCO₃ was measured using gravimetric method. Thermal properties of neat polymer, nanocomposite and coating films were evaluated by TGA and DSC, DTA analysis. Uniform dispersion of nano CaCO₃ in polymer matrix was ensured from SEM/TEM images. Incorporation of nanoparticles to hybrid polymer and nanocomposite to alkyd emulsion showed significant enhancement in mechanical and thermal properties. Dual role of nanocomposite in coating; as a partial binder and a filler to improve property profile of neat coating has been reported.     

Theoretical Study on the Relationship Between Crystal Chemistry and Properties of Quaternary Y–Si–O–N Oxynitrides

Y–Si–O–N quaternary oxynitrides (Y₅Si₃O₁₂N, Y₄Si₂O₇N₂, YSiO₂N, Y₂Si₃O₃N₄, and Y₃Si₅ON₉) are recognized as important secondary grain‐boundary phases in silicon nitride and believed to have important impacts on the high‐temperature mechanical properties and thermal conductivity of Si₃N₄ ceramic. In this work, equilibrium crystal structures, theoretical mechanical properties (second‐order elastic constants, polycrystalline bulk modulus, shear modulus, Young's modulus, and Vickers hardness) of the five quaternary phases are calculated using first‐principle total energy calculations. Meanwhile, temperature dependence of thermal conductivities of all five compounds is obtained based on Debye–Clarke model and Slack equation. On the basis of theoretical prediction, we establish the relationship between the componential (cation/anion or cation/cation ratios) and structural characteristics (bonding configurations) and mechanical/thermal properties. Our results are expected to provide helpful guidelines to improve the performances of Y–Si–O–N ceramics, and further guide the optimization of mechanical and thermal properties of Si₃N₄ by properly tailoring the secondary grain‐boundary phases.     

The effects of functionalization on the thermal and tribo‐mechanical behaviors of neat and grafted polyethylene nanocomposites

This article presents research on the influence of a coupling agent γ‐methacryloxypropyltrimethoxysilane (MEMO) and cross‐linking agent dicumyl peroxide (DCP) on thermal and nanomechanical properties of neat and waste polyethylene (WPE) as well as their blend. Modification of nanosilica by silanization was performed under supercritical conditions of carbon dioxide‐ethanol mixture. Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), indentation as well as scratch testing at nanoscale were employed for characterization of the polymer matrix with unmodified and modified nano‐SiO₂ particles. Low amounts of the peroxide and silanized nano‐SiO₂ particles in the composite formulation significantly improved thermal and tribo‐mechanical behavior at nanoscale. POLYM. COMPOS., 34:1710–1719, 2013. © 2013 Society of Plastics Engineers     

Preparation and performance of nano‐SiO2 stabilized Pickering emulsion type sizing agent for glass fiber

The nano‐SiO₂ particles modified by silane coupling agent A‐1100 were used for preparing the vinyl ester resin (VE) Pickering emulsion. The stable emulsion could be served as the film former of sizing agent for glass fiber (GF). The influence of the wettability and the addition amount of nano‐SiO₂ on the stability of film former emulsion was explored. The effect of nano‐SiO₂ Pickering emulsion type sizing agent on the properties of GF was investigated. SEM images show that there existed a layer of sizing agent film with nano‐SiO₂ particles evenly on the GF surface. The abrasion resistance of the sized GF reached 3,579 times and the stiffness was 69 mm. The strand integrity also performed well. The fracture strength of GF bundles treated by Pickering emulsion type sizing agent increased by 28.6% to 0.504 N/Tex compared with that of the unsized GF bundles. The interlaminar shear strength (ILSS) of GF/VE composites sized by self‐made sizing agent which contained nano‐SiO₂ has improved, compared to the unsized GF reinforced VE composite. POLYM. COMPOS., 37:334–341, 2016. © 2014 Society of Plastics Engineers     

Equiaxed β–Si3N4 ceramics prepared by rapid reaction‐bonding and post‐sintering using TiO2–Y2O3–Al2O3 additives

Sintered reaction‐bonded Si₃N₄ ceramics with equiaxed microstructure were prepared with TiO₂–Y₂O₃–Al₂O₃ additions by rapid nitridation at 1400°C for 2 hours and subsequent post‐sintering at 1850°C for 2 hours under N₂ pressure of 3 MPa. It was found that α–Si₃N₄, β–Si₃N₄, Si₂N₂O, and TiN phases were formed by rapid nitridation of Si powders with single TiO₂ additives. However, the combination of TiO₂ and Y₂O₃–Al₂O₃ additives led to the formation of 100% β–Si₃N₄ phase from the nitridation of Si powders at such low temperature (1400°C), and the removal of Si₂N₂O phase. As a result, dense β–Si₃N₄ ceramics with equiaxed microstructure were obtained after post‐sintering at high temperature.     

Thermodynamic Analysis on the Codeposition of SiC–Si3N4 Composite Ceramics by Chemical Vapor Deposition using SiCl4–NH3–CH4–H2–Ar Mixture Gases

A thermodynamic calculation on the chemical vapor deposition of the SiCl₄–NH₃–CH₄–H₂–Ar system was performed using the FactSage thermochemical software databases. Predominant condensed phases at equilibrium were SiC, Si₃N₄, graphite, and Si. The equilibrium conditions for the deposition of condensed phases in this system were determined as a function of the deposition temperature, dilution ratio (δ), and reactant ratios of CH₄/SiCl₄ and NH₃/SiCl₄. The CVD phase diagrams were used to understand the reactions occurring during the formation of Si–C–N from the gas species and determine the area of SiC–Si₃N₄. The concentration of condensed‐phase products was used to determine the deposition conditions of CVD SiC–Si₃N₄. The present work was helpful for further experimental investigation on CVD Si–C–N.     

Synthesis of ambient temperature self-crosslinking VTES-based core–shell polyacrylate emulsion via modified micro-emulsion polymerization process

Modified micro-emulsion polymerization was successfully used to synthesize a kind of ambient temperature self-crosslinking core–shell emulsion, consisting of polyacrylate core and vinyltriethoxysilane (VTES) modified polyacrylate shell, by varying the ratio of soft monomer (BA) and hard monomer (MMA) which is different in the core and shell. The emulsion and its film formed at ambient temperature were characterized by attenuated total reflectance-fourier transform infrared spectroscopy (ATR-FTIR), transmission electron microscopy (TEM), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). Core–shell structure was clearly shown in TEM micrographs, and two distinct glass transition temperatures (T _g) were confirmed by DSC analysis. Lower T _g of core phase analyzed by DSC and self-crosslinking properties of VTES characterized by crosslinking degree cause latex particles form continuous film at ambient temperature. Thermal and mechanical properties and the surface properties of the latex films were also investigated. Results showed that the core–shell latex films containing 5 and 7.5 % VTES exhibited higher thermal stability, better mechanical properties, higher contact angle, and water resistance compared with pure polyacrylate film.     

Preparation and characterization of nano‐CaCO3 encapsulated by copolymerization of styrene and maleic anhydride

Encapsulated nanometer calcium carbonate (nano‐CaCO₃) was prepared using styrene and maleic anhydride (MAH) copolymer in 2‐propanol or methanol–water mixture in the presence of different initiator systems. The particle morphology and physical properties of the encapsulated nano‐CaCO₃ particles, such as the interaction between the encapsulating polymer and the nano‐CaCO₃, and the thermal stability of encapsulated nano‐CaCO₃ were studied by Fourier‐transform infrared spectroscopy (FTIR), Soxhlet extraction experiments, thermogravimetric analysis banded with FTIR (TGA‐FTIR) and transmission electron microscopy (TEM). The encapsulating ratio and the stable encapsulating ratio of encapsulated nano‐CaCO₃ were characterized. The results showed that a strong interfacial interaction was obtained due to the formation of a chemical bond or ion‐dipole between the C?O group of MAH and Ca²⁺ ion of nano‐CaCO₃. The encapsulating ratio and stable encapsulating ratio of nano‐CaCO₃ initiated by AIBN was higher than that initiated by BPO. Addition of maleic anhydride increased the encapsulating ratio and the stable encapsulating ratio of encapsulated nano‐CaCO₃. For the encapsulated nano‐CaCO₃ prepared in methanol–water, the diameter of the encapsulated nano‐CaCO₃ particle increased from 60–70 nm to about 100 nm and the morphology changed from a cube with a sharp edge to spherical with a rough surface. Copyright © 2006 Society of Chemical Industry     

Tribological properties of polyimide coatings filled with PTFE and surface‐modified nano‐Si3N4

Polyimide (PI) coatings filled with PTFE and nano‐Si₃N₄ were prepared by a spraying technique and successive curing. Nano‐Si₃N₄ particles were modified by grafting 3‐aminopropyltriethoxysilane to improve their dispersion in the as‐prepared coatings. Friction and wear performances and wear mechanisms of the coatings were evaluated. The results show that the incorporations of PTFE and modified nano‐Si₃N₄ particles greatly improve the friction reduction and wear resistance of PI coating. The friction and wear performance of the composite coating is significantly affected by the filler mass fraction and sliding conditions. PI coating incorporated with 20 wt % PTFE and 5 wt % modified nano‐Si₃N₄ displays the best tribological properties. Its wear rate is more than one order of magnitude lower and its friction coefficient is over two times smaller than that of the unfilled PI coating. Differences in the friction and wear behaviors of the hybrid coatings as a function of filler or sliding condition are attributed to the filler dispersion, the characteristic of transfer film formed on the counterpart ball and the wear mechanism of the coating under different sliding conditions. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40410.