Potential rare-earth modified CeO2 catalysts for soot oxidation: Part III. Effect of dopant loading and calcination temperature on catalytic activity with O2 and NO + O2

CeO₂ and CeReO_x_y catalysts are prepared by the calcination at different temperatures (y = 500–1000 °C) and having a different composition (Re = La³⁺ or Pr^3+/4+_, 0–90 wt.%). The catalysts are characterised by XRD, H₂-TPR, Raman, and BET surface area. The soot oxidation is studied with O₂ and NO + O₂ in the tight and loose contact conditions, respectively. CeO₂ sinters between 800–900 °C due to a grain growth, leading to an increased crystallite size and a decreased BET surface area. La³⁺ or Pr^3+/4+ hinders the grain growth of CeO₂ and, thereby, improving the surface catalytic properties. Using O₂ as an oxidant, an improved soot oxidation is observed over CeLaO_x_y and CePrO_x_y in the whole dopant weight loading and calcination temperature range studied, compared with CeO₂. Using NO + O₂, the soot conversion decreased over CeLaO_x_y catalysts calcined below 800 °C compared with the soot oxidation over CeO₂_y. CePrO_x_y, on the other hand, showed a superior soot oxidation activity in the whole composition and calcination temperature range using NO + O₂. The improvement in the soot oxidation activity over the various catalysts with O₂ can be explained based on an improvement in the external surface area. The superior soot oxidation activity of CePrO_x_y with NO + O₂ is explained by the changes in the redox properties of the catalyst as well as surface area. CePrO_x_y, having 50 wt.% of dopant, is found to be the best catalyst due to synergism between cerium and praseodymium compared to pure components. NO into NO₂ oxidation activity, that determines soot oxidation activity, is improved over all CePrO_x catalysts.     

Impact of support oxide and Ba loading on the NOx storage properties of Pt/Ba/support catalysts: CO2 and H2O effects

A series of 1 wt.%Pt/_xBa/Support (Support = Al₂O₃, SiO₂, Al₂O₃-5.5 wt.%SiO₂ and Ce_0.7Zr_0.3O₂, x = 5–30 wt.% BaO) catalysts was investigated regarding the influence of the support oxide on Ba properties for the rapid NO_x trapping (100 s). Catalysts were treated at 700 °C under wet oxidizing atmosphere. The nature of the support oxide and the Ba loading influenced the Pt–Ba proximity, the Ba dispersion and then the surface basicity of the catalysts estimated by CO₂-TPD. At high temperature (400 °C) in the absence of CO₂ and H₂O, the NO_x storage capacity increased with the catalyst basicity: Pt/20Ba/Si < Pt/20Ba/Al5.5Si < Pt/10Ba/Al < Pt/5Ba/CeZr < Pt/30Ba/Al5.5Si < Pt/20Ba/Al < Pt/10BaCeZr. Addition of CO₂ decreased catalyst performances. The inhibiting effect of CO₂ on the NO_x uptake increased generally with both the catalyst basicity and the storage temperature. Water negatively affected the NO_x storage capacity, this effect being higher on alumina containing catalysts than on ceria–zirconia samples. When both CO₂ and H₂O were present in the inlet gas, a cumulative effect was observed at low temperatures (200 °C and 300 °C) whereas mainly CO₂ was responsible for the loss of NO_x storage capacity at 400 °C. Finally, under realistic conditions (H₂O and CO₂) the Pt/20Ba/Al5.5Si catalyst showed the best performances for the rapid NO_x uptake in the 200–400 °C temperature range. It resulted mainly from: (i) enhanced dispersions of platinum and barium on the alumina–silica support, (ii) a high Pt–Ba proximity and (iii) a low basicity of the catalyst which limits the CO₂ competition for the storage sites.     

The role of molybdenum in Mo-doped V–Mg–O catalysts during the oxidative dehydrogenation of n-butane

A detailed study on the influence of the addition of molybdenum ions on the catalytic behaviour of a selective vanadium–magnesium mixed oxide catalyst in the oxidation of n-butane has been performed. The catalysts have been prepared by impregnation of a calcined V–Mg–O mixed oxides (23.8 wt% of V₂O₅) with an aqueous solution of ammonium heptamolybdate, and then calcined, and further characterised by several physico-chemical techniques, i.e. S_BET, XRD, FTIR, FT-Raman, XPS, H₂-TPR. MgMoO₄, in addition to Mg₃V₂O₈ and MgO, have been detected in all the Mo-doped samples. The incorporation of molybdenum modifies not only the number of V⁵⁺-species on the catalyst surface and the reducibility of selective sites but also the catalytic performance of V–Mg–O catalysts. The incorporation of MoO₃ favours a selectivity and a yield to oxydehydrogenation products (especially butadiene) higher than undoped sample. In this way, the best catalyst was obtained with a Mo-loading of 17.3 wt% of MoO₃ and a bulk Mo/V atomic ratio of 0.6. From the comparison between the catalytic properties and the catalyst characterisation of undoped and Mo-doped V–Mg–O catalysts, the nature of selective sites in the oxidative dehydrogenation of n-butane is also discussed.     

MnOx/Pt/Al2O3 catalysts for CO oxidation in H2-rich streams

The catalytic activity of Pt on alumina catalysts, with and without MnO_x incorporated to the catalyst formulation, for CO oxidation in H₂-free as well as in H₂-rich stream (PROX) has been studied in the temperature range of 25–250 °C. The effect of catalyst preparation (by successive impregnation or by co-impregnation of Mn and Pt) and Mn content in the catalyst performance has been studied. A low Mn content (2 wt.%) has been found not to improve the catalyst activity compared to the base catalyst. However, catalysts prepared by successive impregnation with 8 and 15 wt.% Mn have shown a lower operation temperature for maximum CO conversion than the base catalyst with an enhanced catalyst activity at low temperatures with respect to Pt/Al₂O₃. A maximum CO conversion of 89.8%, with selectivity of 44.9% and CO yield of 40.3% could be reached over a catalyst with 15 wt.% Mn operating at 139 °C and λ = 2. The effect of the presence of 5 vol.% CO₂ and 5 vol.% H₂O in the feedstream on catalysts performance has also been studied and discussed. The presence of CO₂ in the feedstream enhances the catalytic performance of all the studied catalysts at high temperature, whereas the presence of steam inhibits catalysts with higher MnO_x content.     

Effect of calcination temperature on the low-temperature oxidation of CO over CoOx/TiO2 catalysts

A 5 wt% CoO_x/TiO₂ catalyst has been used to study the effect of calcination temperature on the activity of this catalyst for CO oxidation at 100 °C under a net oxidizing condition in a continuous flow type fixed-bed reactor system, and the catalyst samples have been characterized using TPD, XPS and XRD measurements. The catalyst after calcination at 450 °C gave highest activity for this low-temperature CO oxidation, and XPS measurements yielded that a 780.2-eV Co 2p_3/2 main peak appeared with this catalyst sample and this binding energy was similar to that measured with pure Co₃O₄. After calcination at 570 °C, the catalyst, which had possessed practically no activity in the oxidation reaction, gave a Co 2p_3/2 main structure peak at 781.3 eV which was very similar to those obtained for synthesized Co_nTiO_n+2 compounds (CoTiO₃ and Co₂TiO₄), and this catalyst sample had relatively negligible CO chemisorption as observed by TPD spectra. XRD peaks indicating only the formation of Co₃O₄ particles on titania surface were developed in the catalyst samples after calcination at temperatures ≥350 °C. Based on these characterization results, five types of Co species could be modeled to exist with the catalyst calcined at different temperatures. Among these surface Co species, the Type A clean Co₃O₄ particles were predominant on a sample of the catalyst after calcination at 450 °C and highly active for CO oxidation at 100 °C, and the calcination at 570 °C gave the Type B Co₃O₄ particles with complete Co_nTiO_n+2 overlayers inactive for this oxidation reaction.     

Preparation and characterization of LaFe1−xMgxO3/Al2O3/FeCrAl: Catalytic properties in methane combustion

MnO_x–CeO₂ mixed oxides prepared by sol–gel method, coprecipitation method and modified coprecipitation method were investigated for the complete oxidation of formaldehyde. Structure analysis by H₂-TPR and XPS revealed that there were more Mn⁴⁺ species and richer lattice oxygen on the surface of the catalyst prepared by the modified coprecipitation method than those of the catalysts prepared by sol–gel and coprecipitation methods, resulting in much higher catalytic activity toward complete oxidation of formaldehyde. The effect of calcination temperature on the structural features and catalytic behavior of the MnO_x–CeO₂ mixed oxides prepared by the modified coprecipitation was further examined, and the catalyst calcined at 773 K showed 100% formaldehyde conversion at a temperature as low as 373 K. For the samples calcined below 773 K, no any diffraction peak corresponding to manganese oxides could be detected by XRD measurement due to the formation of MnO_x–CeO₂ solid solution. While the diffraction peaks corresponding to MnO₂ phase in the samples calcined above 773 K were clearly observed, indicating the occurrence of phase segregation between MnO₂ and CeO₂. Accordingly, it was supposed that the strong interaction between MnO_x and CeO₂, which depends on the preparation route and the calcination temperature, played a crucial role in determining the catalytic activity toward the complete oxidation of formaldehyde.     

Dehydrogenation of ethylbenzene with carbon dioxide over MgO-modified Al2O3-supported V–Sb oxide catalysts

Alumina-supported V_0.43Sb_0.57 oxide (VSb/Al) and MgO-modified alumina-supported V_0.43Sb_0.57 oxide catalysts (VSb/Mg_nAl with Mg/Al atomic ratio, n = 0.1, 0.3 or 0.5) have been tested for the dehydrogenation of ethylbenzene with carbon dioxide as an oxidant. Their catalytic behaviors were interpreted by results of several catalyst characterization methods. The decrease in the surface acidity of the VSb/Mg_nAl catalysts due to modification of alumina with MgO favors the prolonged time-on-stream activities. However, the addition of relatively large amounts of MgO (n = 0.3 or 0.5) causes substantial decrease in their surface areas, reducibility of active vanadium oxide component and, consequently, ethylbenzene conversion. These negative factors did not become apparent for the most efficient VSb/Mg_0.1Al system demonstrating high and stable catalytic activity.     

Isomerization of n-hexane over mono- and bimetallic Pd–Pt catalysts supported on ZrO2–Al2O3–WOx prepared by sol–gel

The catalytic performance of mono- and bimetallic Pd (0.6, 1.0 wt.%)–Pt (0.3 wt.%) catalysts supported on ZrO₂ (70, 85 wt.%)–Al₂O₃ (15, 0 wt.%)–WO_x (15 wt.%) prepared by sol–gel was studied in the hydroisomerization of n-hexane. The catalysts were characterized by N₂ physisorption, XRD, TPR, XPS, Raman, NMR, and FT-IR of adsorbed pyridine. The preparation of ZrW and ZrAlW mixed oxides by sol–gel favored the high dispersion of WO_x and the stabilization of zirconia in the tetragonal phase. The Al incorporation avoided the formation of monoclinic-WO₃ bulk phase. The catalysts increased their S_BET for about 15% promoted by Al₂O₃ addition. Various oxidation states of WO_x species coexist on the surface of the catalysts after calcination. The structure of the highly dispersed surface WO_x species is constituted mainly of isolated monotungstate and two-dimensional mono-oxotungstate species in tetrahedral coordination. The activity of Pd/ZrW catalysts in the hydroisomerization of n-hexane is promoted both with the addition of Al to the ZrW mixed oxide and the addition of Pt to Pd/ZrAlW catalysts. The improvement in the activity of Pd/ZrAlW catalysts is ascribed to a moderated acid strength and acidity, which can be correlated to the coexistence of W⁶⁺ and reduced-state WO_x species (either W⁴⁺ or W⁰). The addition of Pt to the Pd/ZrAlW catalyst does not modify significantly its acidic character. Selectivity results showed that the catalyst produced 2MP, 3MP and the high octane 2,3-dimethylbutane (2,3-DMB) and 2,2-dimethylbutane (2,2-DMB) isomers.     

Potential rare earth modified CeO2 catalysts for soot oxidation: I. Characterisation and catalytic activity with O2

Ceria (CeO₂) and rare-earth modified ceria (CeReO_x with Re = La, Pr, Sm, Y) catalysts are prepared by nitrate precursor calcination and are characterised by BET surface area, XRD, H₂-TPR, and Raman spectroscopy. Potential of the catalysts in the soot oxidation is evaluated in TGA with a feed gas containing O₂. Seven hundred degree Celsius calcination leads to a decrease in the surface area of the rare-earth modified CeO₂ compared with CeO₂. However, an increase in the meso/macro pore volume, an important parameter for the soot oxidation with O₂, is observed. Rare-earth ion doping led to the stabilisation of the CeO₂ surface area when calcined at 1000 °C. XRD, H₂-TPR, and Raman characterisation show a solid solution formation in most of the mixed oxide catalysts. Surface segregation of dopant and even separate phases, in CeSmO_x and CeYO_x catalysts, are, however, observed. CePrO_x and CeLaO_x catalysts show superior soot oxidation activity (100% soot oxidation below 550 °C) compared with CeSmO_x, CeYO_x, and CeO₂. The improved soot oxidation activity of rare-earth doped CeO₂ catalysts with O₂ can be correlated with the increased meso/micro pore volume and stabilisation of external surface area. The segregation of the phases and the enrichment of the catalyst surface with unreducible dopant decrease the intrinsic soot oxidation activity of the potential CeO₂ catalytic sites. Doping CeO₂ with a reducible ion such as Pr^4+/3+ shows an increase in the soot oxidation. However, the ease of catalyst reduction and the bulk oxygen-storage capacity is not a critical parameter in the determination of the soot oxidation activity. During the soot oxidation with O₂, the function of the catalyst is to increase the ‘active oxygen’ transfer to the soot surface, but it does not change the rate-determining step, as evident from the unchanged apparent activation energy (around 150 kJ mol⁻¹), for the catalysed and un-catalysed soot oxidation. Spill over of oxygen on the soot surface and its subsequent adsorption at the active carbon sites is an important intermediate step in the soot oxidation mechanism.     

Selective oxidation of propylene to acrolein over supported V2O5/Nb2O5 catalysts: An in situ Raman, IR, TPSR and kinetic study

The vapor-phase selective oxidation of propylene (H₂CCHCH₃) to acrolein (H₂CCHCHO) was investigated over supported V₂O₅/Nb₂O₅ catalysts. The catalysts were synthesized by incipient wetness impregnation of V-isopropoxide/isopropanol solutions and calcination at 450 °C. The catalytic active vanadia component was shown by in situ Raman spectroscopy to be 100% dispersed as surface VO_x species on the Nb₂O₅ support in the sub-monolayer region (<8.4 V/nm²). Surface allyl species (H₂CCHCH_2*) were observed with in situ FT-IR to be the most abundant reaction intermediates. The acrolein formation kinetics and selectivity were strongly dependent on the surface VO_x coverage. Two surface VO_x sites were found to participate in the selective oxidation of propylene to acrolein. The reaction kinetics followed a Langmuir–Hinshelwood mechanism with first-order in propylene and half-order in O₂ partial pressures. C₃H₆-TPSR spectroscopy studies also revealed that the lattice oxygen from the catalyst was not capable of selectively oxidizing propylene to acrolein and that the presence of gas phase molecular O₂ was critical for maintaining the surface VO_x species in the fully oxidized state. The catalytic active site for this selective oxidation reaction involves the bridging VONb support bond.     

Hydrodenitrogenation of carbazole over a series of bulk NixMoP catalysts

The hydrodenitrogenation (HDN) of carbazole over bulk Ni_xMoP (0 ≤ x ≤ 1.1) catalysts is reported at 583 K and 3.0 MPa H₂. X-ray diffraction (XRD) revealed the presence of NiMoP and MoP in the Ni_xMoP catalysts. The Ni_xMoP had higher CO uptake, higher acidity and lower TOFs for the HDN of carbazole than MoP. However, the selectivity to bicylohexane (BCHX) was greater on the Ni_xMoP catalysts compared to MoP, and the Ni_0.07MoP had the highest BCHX selectivity and highest TOF among the Ni_xMoP catalysts. The improved selectivity is attributed to the enhanced CO uptake and acidity that resulted in increased hydrogenation of carbazole to terahydrocarbazole which in turn readily undergoes CN bond cleavage on acid sites to produce BCHX.     

Vanadomolybdophosphoric acid/fluorapatite solid-phase system for aerobic oxidative dehydrogenation

We developed a solid-phase-oxidation-system using FAp disperse phase and vanadomolybdophosphoric acid (H_3+nPV_nMo_12−nO₄₀: PVn) catalysts with molecular oxygen as a new green reaction system. The PV4/FAp system was an efficient and recyclable solid–catalyst system for solvent-free oxidative dehydrogenation of -terpinene to p-cymene under 1 atm of molecular oxygen at 50 °C. The catalytic activity in the solid-phase system was comparable to that in the homogeneous liquid-phase system with acetonitrile. Even if under air conditions, PV4/FAp system was able to promote the catalytic dehydrogenation at room temperature sufficiently.     

CoMo/MgO–Al2O3 supported catalysts: An alternative approach to prepare HDS catalysts

Three different supports were prepared with distinct magnesia–alumina ratio x = MgO/(MgO + Al₂O₃) = 0.01, 0.1 and 0.5. Synthesized supports were impregnated with Co and Mo salts by the incipient wetness method along with 1,2-cyclohexanediamine-N,N,N′,N′-tetraacetic acid (CyDTA) as chelating agent. Catalysts were characterized by BET surface area, Raman spectroscopy, SEM-EDX and HRTEM (STEM) spectroscopy techniques. The catalysts were evaluated for the thiophene hydrodesulfurization reaction and its activity results are discussed in terms of using chelating agent during the preparation of catalyst. A comparison of the activity between uncalcined and calcined catalysts was made and a higher activity was obtained with calcined MgO–Al₂O₃ supported catalysts. Two different MgO containing calcined catalysts were tested at micro-plant with industrial feedstocks of heavy Maya crude oil. The effect of support composition was observed for hydrodesulfurization (HDS), hydrodemetallization (HDM), hydrodeasphaltenization (HDAs) and hydrodenitrogenation (HDN) reactions, which were reported at temperature of 380 °C, pressure of 7 MPa and space-velocity of 1.0 h⁻¹ during 204 h of time-on-stream (TOS).     

Catalytic reduction of sulfur dioxide using hydrogen or carbon monoxide over Ce1−xZrxO2 catalysts for the recovery of elemental sulfur

This study focuses on the direct sulfur recovery process (DSRP), in which SO₂ can be directly converted into elemental sulfur using a variety of reducing agents over Ce_1−xZr_xO₂ catalysts. Ce_1−xZr_xO₂ catalysts (where x = 0.2, 0.5, and 0.8) were prepared by a citric complexation method. The experimental conditions used for SO₂ reduction were as follow: the space velocity (GHSV) was 30,000 ml/g_-cat h and the ratio of [CO (or H₂, H₂ + CO)]/[SO₂] was 2.0. It was found that the catalyst and reducing agent providing the best performance were the Ce_0.5Zr_0.5O₂ catalyst and CO, respectively. In this case, the SO₂ conversion was about 92% and the sulfur yield was about 90% at 550 °C. Also, a higher efficiency of SO₂ removal and elemental sulfur recovery was achieved in the reduction of SO₂ with CO as a reducing agent than that with H₂. In the reduction of SO₂ by H₂ over the Ce_0.5Zr_0.5O₂ catalyst, SO₂ conversion and sulfur yield were about 92.7% and 73%, respectively, at 800 °C. Also, the reduction of SO₂ using synthetic gas with various [CO]/[H₂] molar ratios over the Ce_0.5Zr_0.5O₂ catalyst was performed, in order to investigate the possibility of using coal-derived gas as a reducing agent in the DSRP. It was found that the reactivity of the SO₂ reduction using the synthetic gas with various [CO]/[H₂] molar ratios was increased with increasing CO content of the synthetic gas. Therefore, it was found that the Ce_1−xZr_xO₂ catalysts are applicable to the DSRP using coal-derived gas, which contains a larger percentage of CO than H₂.     

Activity and stability of Ag–alumina for the selective catalytic reduction of NOx with methane in high-content SO2 gas streams

In this work, we investigated the activity and stability of Ag–alumina catalysts for the SCR of NO with methane in gas streams with a high concentration of SO₂, typical of coal-fired power plant flue gases. Ag–alumina catalysts were prepared by coprecipitation–gelation, and dilute nitric-acid solutions were used to remove weakly bound silver species from the surface of the as prepared catalysts after calcination. SO₂ has a severe inhibitory effect, essentially quenching the CH₄-SCR reaction on this type catalysts at temperatures <600 °C. SO₂ adsorbs strongly on the surface forming aluminum and silver sulfates that are not active for CH₄-SCR of NO_x. Above 600 °C, however, the reaction takes place without catalyst deactivation even in the presence of 1000 ppm SO₂. The reaction light-off coincides with the onset of silver sulfate decomposition, indicating the critical role of silver in the reaction mechanism. SO₂ is reversibly adsorbed on silver above 600 °C. While alumina sites remain sulfated, this does not hinder the reaction. Sulfation of alumina only decreases the extent of adsoption of NO_x, but adsorption of NO_x is not the limiting step. Methane activation is the limiting step, hence the presence of sulfur-free Ag–O–Al species is a requirement for the reaction. Strong adsorption of SO₂ on Ag–alumina decreases the rates of the reaction, and increases the activation energies of both the reduction of NO to N₂ and the oxidation of CH₄, the latter more than the former. Our results indicate partial contribution of gas phase reactions to the formation of N₂ above 600 °C. H₂O does not inhibit the reaction at 625 °C, and the effect of co-addition of H₂O and SO₂ is totally reversible.     

Hydrothermal stability of dealuminated mordenite type zeolite catalysts for the reduction of NO by C3H6 under lean-burn condition

Hydrothermal stability of mordenite type catalysts including synthetic (CuHM) and natural (CuNZA) zeolites has been examined under a simulated lean NO_x wet condition. When the catalysts were hydrothermally aged at 800°C with 10% H₂O for 6 h, the NO removal activity at the reaction temperature of 450°C was higher for natural zeolite than for synthetic one. It was mainly due to the Si/Al ratio of the catalyst. CuHM and CuNZA catalysts were dealuminated to investigate the effect of Si content of the zeolites on the hydrothermal stability. After the aging at 800°C for 24 h in the presence of 10% H₂O, NO removal activity of the dealuminated CuHM catalysts at the reaction temperature of 500°C was in the order of the Si/Al ratio of the catalysts. Such a significant improvement of the deNO_x performance was also observed for the dealuminated CuNZA catalysts. It reveals that the Si/Al ratio of zeolite catalysts is one of the crucial characteristics enhancing the water tolerance and hydrothermal stability of the catalysts for NO reduction under the lean NO_x wet condition. In addition, the loss of NO removal activity of the catalysts upon the hydrothermal aging is mainly attributed to the chemical alteration of Cu²⁺ ions on the catalyst surface through the structural collapse of the zeolite catalysts.     

Coke study on MgO-promoted Ni/Al2O3 catalyst in combined H2O and CO2 reforming of methane for gas to liquid (GTL) process

MgO-promoted Ni/Al₂O₃ catalysts have been investigated with respect to catalytic activity and coke formation in combined steam and carbon dioxide reforming of methane (CSCRM) to develop a highly active and stable catalyst for gas to liquid (GTL) processes. Ni/Al₂O₃ catalysts were promoted through varying the MgO content by the incipient wetness method. X-ray diffraction (XRD), BET surface area, H₂-temperature programmed reduction (TPR), H₂-chemisorption and CO₂-temperature programmed desorption (TPD) were used to observe the characteristics of the prepared catalysts. The coke formation and amount in used catalysts were examined by SEM and TGA, respectively. H₂/CO ratio of 2 was achieved in CSCRM by controlling the feed H₂O/CO₂ ratio. The catalysts prepared with 20 wt.% MgO exhibit the highest catalytic performance and have high coke resistance in CSCRM. MgO promotion forms MgAl₂O₄ spinel phase, which is stable at high temperatures and effectively prevents coke formation by increasing the CO₂ adsorption due to the increase in base strength on the surface of catalyst.     

MgO-modified VOx/SBA-15 as catalysts for the oxidative dehydrogenation of n-butane

VO_x catalysts supported on SBA-15 with and without MgO modification were prepared and characterized by N₂ adsorption–desorption, XRD, HRTEM, H₂-TPR, NH₃-TPD and XPS. Compared to the VO_x/SBA-15 catalyst, the VO_x/MgO/SBA-15 ones exhibit much higher C₄-olefins selectivity and yield in the oxidative dehydrogenation of n-butane. The enhanced performance can be attributed to the rise in VO_x reducibility as well as to the relatively lower acidity of the MgO-modified SBA-15 materials.     

Structure–reactivity relationships in VOx/TiO2 catalysts for the oxyhydrative scission of 1-butene and n-butane to acetic acid as examined by in situ-spectroscopic methods and catalytic tests

Different VO_x/TiO₂ catalyst have been catalytically tested and studied by in situ-spectroscopic methods (FT-IR, UV/vis, EPR) in the oxyhydrative scission (OHS) of 1-butene and n-butane to acetic acid (AcOH). While 1-butene OHS follows the sequence butene → butoxide → ketone → AcOH/acetate with a multitude of side products also formed, n-butane OHS leads to AcOH, CO_x and H₂O only. Water vapour in the feed improves AcOH selectivity by blocking adsorption sites for acetate. The admixture of Sb₂O₃ was found to improve AcOH selectivity which is due to deeper V reduction under steady state conditions and lowering of surface acidity. VO_x/TiO₂ catalysts with sulfate-containing anatase are the most effective ones. Covalently bonded sulfate at the catalyst surface causes specific bonding of VO_x, stabilizes active V species and ensures their high dispersity.     

Oxidative coupling of methane over K/Ni/Ca oxide and K/Ni/Mg oxide catalysts

The oxidative coupling behaviour of a series of K/Ni/Ca oxide catalysts with low nickel-to-calcium ratios has been examined and the results are compared with those for a magnesium-based catalyst. The effect of gas composition and the stability of ethylene under reaction conditions have also been studied. The catalysts were calcined at 1200°C unless otherwise stated. Potassium was added after the calcination stage. It is found that a high calcination temperature of 1200°C is necessary to give a Ca-based catalyst with high activity and selectivity. The catalysts based on MgO were less selective. Substitution of K for Li in the MgO based catalyst gave a slight improvement in the selectivity. A series of experiments was carried out with the K_0.1Ni_0.012 Ca material with the aim of optimising the yield. It was found that the selectivity could be improved by increasing the concentration of CH₄ or by adding CO₂ to the feed. However the addition of CO₂ decreased the activity of the catalyst. The activity could be increased by increasing the H₂O concentration. An increase of the O₂ concentration in the feed from 10.85 to 13% with 31% of CH₄ and 21% H₂O increased the C₂ yield from 15.1% to 17.8%. In a series of experiments in which different concentrations of C₂H₄ were added to the feed, it was found that the main oxidation product of ethylene was CO₂. The formation of ethane was unaffected by the addition of ethylene. It is therefore proposed that two different sites are required for the oxidation of ethylene and the activation of methane to form ethane.