Effects of poly(methyl methacrylate)‐based low‐profile additives on the properties of cured unsaturated polyester resins. I. Miscibility,curing behavior,and glass‐transition temperatures

The effects of three series of self‐synthesized poly(methyl methacrylate) (PMMA)‐based low‐profile additives (LPAs), including PMMA, poly(methyl methacrylate‐co‐butyl acrylate), and poly(methyl methacrylate‐co‐butyl acrylate‐co‐maleic anhydride), with different chemical structures and MWs on the miscibility, cured‐sample morphology, curing kinetics, and glass‐transition temperatures for styrene (ST)/unsaturated polyester (UP) resin/LPA ternary systems were investigated by group contribution methods, scanning electron microscopy, differential scanning calorimetry (DSC), and dynamic mechanical analysis, respectively. Before curing at room temperature, the degree of phase separation for the ST/UP/LPA systems was generally explainable by the calculated polarity difference per unit volume between the UP resin and LPA. During curing at 110°C, the compatibility of the ST/UP/LPA systems, as revealed by cured‐sample morphology, was judged from the relative magnitude of the DSC peak reaction rate and the broadness of the peak. On the basis of Takayanagi's mechanical models, the effects of LPA on the final cure conversion and the glass‐transition temperature in the major continuous phase of ST‐crosslinked polyester for the ST/UP/LPA systems was also examined. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3369–3387, 2004     

Effects of reactive low‐profile additives on the properties of cured unsaturated polyester resins. I. Volume shrinkage and internal pigmentability

The effects of reactive poly(methyl methacrylate) (PMMA) and poly(vinyl acetate)‐block‐PMMA as low‐profile additives (LPAs) on the volume shrinkage characteristics and internal pigmentability for low‐shrink unsaturated polyester (UP) resins during curing at 110°C were investigated. These reactive LPAs, which contained peroxide linkages in their backbones, were synthesized by suspension polymerization with polymeric peroxides as initiators. Depending on the LPA composition and molecular weight, the reactive LPAs led to a considerable volume reduction or even to a volume expansion after the curing of styrene (ST)/UP/LPA ternary systems; this was attributed mainly to the expansion effects of the LPAs on the ST‐crosslinked polyester microgel structures caused by the reduction in the cyclization reaction of the UP resin during curing as well as to the repulsive forces between the chain segments of UP and LPAs within the microgel structures. The experimental results were explained by an integrated approach of measurements for the static phase characteristics of the ST/UP/LPA system, reaction kinetics, cured sample morphology, and microvoid formation with differential scanning calorimetry, scanning electron microscopy, optical microscopy, and image analysis. With the aid of the Takayanagi mechanical model, the factors leading to both a good volume shrinkage control and acceptable internal pigmentability for the molded parts were also explored. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 264–275, 2005     

Effects of reactive low‐profile additives on the volume shrinkage and internal pigmentability for low‐temperature cure of unsaturated polyester

The effects of reactive poly(vinyl acetate)‐block‐poly(methyl methacrylate) (PVAc‐b‐PMMA) and poly(vinyl acetate)‐block‐polystyrene (PVAc‐b‐PS) as low‐profile additives (LPA) on the volume shrinkage characteristics and internal pigmentability for low‐shrink unsaturated polyester resins (UP) during the cure at 30°C were investigated. These reactive LPAs, which contained peroxide linkages in their backbones, were synthesized by suspension polymerizations, using polymeric peroxides (PPO) as initiators. Depending on the LPA composition and molecular weight, the reactive LPA could lead to a reduction of cyclization reaction for UP resin during the cure, and would be favorable for the decrease of intrinsic polymerization shrinkage after the cure. The experimental results have been explained by an integrated approach of measurements for the static phase characteristics of the styrene (ST)/UP/LPA system, reaction kinetics, cured sample morphology, and microvoid formation by using differential scanning calorimetry (DSC), scanning electron microscopy (SEM), optical microscopy (OM), and image analysis. Based on the Takayanagi mechanical model, factors leading to both a good volume shrinkage control and acceptable internal pigmentability for the molded parts have been explored. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 967–979, 2006     

Effects of poly(vinyl acetate) and poly(vinyl chloride‐ co‐vinyl acetate) low‐profile additives on properties of cured unsaturated polyester resins. I. Volume shrinkage characteristics and internal pigmentability

Three series of self‐synthesized poly(vinyl acetate)‐based low‐profile additives (LPAs) with different chemical structures and molecular weights, including poly(vinyl acetate), poly(vinyl chloride‐co‐vinyl acetate), and poly(vinyl chloride‐co‐vinyl acetate‐co‐maleic anhydride), were studied. Their effects on the volume shrinkage characteristics and internal pigmentability for low‐shrink unsaturated polyester (UP) resins during cure were investigated. The experimental results were examined with an integrated approach involving measurements of the static phase characteristics of the ternary styrene/UP/LPA system, the reaction kinetics, the cured sample morphology, and microvoid formation by using differential scanning calorimetry, scanning electron microscopy, optical microscopy, and image analysis. Based on the Takayanagi mechanical model, factors leading to both good volume shrinkage control and acceptable internal pigmentability for the molded parts were explored. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3336–3346, 2003     

n‐Butyl acrylate based latex interpenetrating polymer networks used as processing modifiers and impact modifiers of poly(vinyl chloride)

A latex interpenetrating polymer network (LIPN), consisting of poly(n‐butyl acrylate), poly(n‐butyl acrylate‐co‐ethylhexyl acrylate), and poly(methyl methacrylate‐co‐ethyl acrylate) and labeled PBEM, with 1,4‐butanediol diacrylate as a crosslinking agent was synthesized by three‐stage emulsion polymerization. The initial poly(n‐butyl acrylate) latex was agglomerated by a polymer latex containing an acrylic acid residue and then was encapsulated by poly(n‐butyl acrylate‐co‐ethylhexyl acrylate) and poly(methyl methacrylate‐co‐ethyl acrylate). A polyblend of poly(vinyl chloride) (PVC) and PBEM was prepared through the blending of PVC and PBEM. The morphology and properties of the polyblend were studied. The experimental results showed that the processability and impact resistance of PVC could be enhanced considerably by the blending of 6–10 phr PBEM. This three‐stage LIPN PBEM is a promising modifier for manufacturing rigid PVC. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1168–1173, 2004     

Complexation of poly(dimethylsiloxane)/poly(methyl methacrylate‐co‐butyl acrylate‐co‐methacrylic acid) latex with poly(dimethylsiloxane)/poly(vinyl acetate‐co‐butyl acrylate) latex

Two latices—the poly(dimethylsiloxane) (PDMS)/poly(methyl methacrylate‐co‐butyl acrylate‐co‐methacrylic acid) system (PA latex) and the PDMS/poly(vinyl acetate‐co‐butyl acrylate) system (PB latex)—were prepared by seeded emulsion polymerization, and PA/PB complex latices were obtained through the interparticle complexation of the PA latex with the PB latex. In addition, for the further study of the interparticle complexation of the PA latex with the PB latex, copolymer latices [PDMS/methyl methacrylate‐co‐butyl acrylate‐co‐vinyl acetate‐co‐methacrylic acid) (PC)] were prepared according to the monomer recipe of the complex latices and the polymerization process of the component latices. The properties of the obtained polymer latices and complex latices were investigated with surface‐tension, contact‐angle, and viscosity measurements. The mechanical properties of the coatings obtained from the latices were investigated with tensile‐strength measurements. The results showed that, in comparison with the two component latices (PA latex and PB latex) and the corresponding copolymer latices (PC latices), the PA/PB complex latices had lower surface tension, lower viscosities, and better wettability to different substrates. The tensile strengths of the coatings obtained from the complex latices were higher than the tensile strengths of the coatings from the two component latices and copolymer latices. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2522–2527, 2004     

Effects of reactive low‐profile additives on the properties of cured unsaturated polyester resins. II. Glass‐transition temperature and mechanical properties

The effects of reactive poly(methyl methacrylate) (PMMA) and poly(vinyl acetate)‐block‐poly(methyl methacrylate) (PVAc‐b‐PMMA) as low‐profile additives (LPAs) on the glass‐transition temperature and mechanical properties of low‐shrink unsaturated polyester resin (UP) were investigated by an integrated approach of determining static phase characteristics, reaction kinetics, cured sample morphology, and property measurements. The factors that, according to Takayanagi mechanical models, control the glass‐transition temperature in each phase region of the cured samples, as identified by both the thermally stimulated currents method and dynamic mechanical analysis, and the mechanical properties are discussed. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 867–878, 2006     

Effects of molecular weight and molecular structure of low profile additives on the properties of bulk molding compound (BMC)

The effects of molecular weight and molecular structure of styrene(St)‐based and vinyl acetate(VAc)‐based low‐profile additive (LPA) on the curing kinetics and compatibility of unsaturated polyester (UP)/LPA system and linear shrinkage, water absorption rate, surface gloss and pigmentability of bulk molding compound (BMC) were investigated. Results show that the curing reaction rate decreases with an increase of the molecular weight of LPA due to the chain entanglement effect. The plasticizing effect of LPA on the (UP) network was reduced with an increase of the molecular weight of LPA. Water absorption of BMC increases as the molecular weight of LPA increases, implying that more microvoids were formed inside the BMC, resulting a lower linear shrinkage rate, and worse pigmentability. However, good shrinkage control LPA does not necessarily lead to a smoother surface and better surface gloss. Furthermore, modified LPAs possess better compatibility with UP, the final curing conversion of UP is elevated, and both better shrinkage control and surface properties are also observed.     

Dynamic‐mechanical behavior of hydrophobic–hydrophilic interpenetrating copolymer networks

Sequential interpenetrating polymer networks (IPNs) were prepared by free‐radical polymerization. One of the components of the IPN was a poly(butyl acrylate) (PBA) network, and the other one was a poly(methyl methacrylate‐co‐hydroxyethyl methacrylate) copolymer network. Dynamic‐mechanical experiments show that the IPNs are phase separated: two main α relaxations occur in all samples, the low temperature one corresponding to the PBA network and that appearing at higher temperature due to the copolymer network. The latter shows a shape analogous to a pure poly(hydroxyethyl methacrylate) (PHEMA) network independently of the copolymer composition. The influence of water absorption on the dynamic‐mechanical spectrum shows that only a small amount of water reaches the butyl acrylate segments. The dependence of the mechanical behavior of the poly(methyl methacrylate‐co‐hydroxyethyl methacrylate) copolymer networks with the copolymer composition has been also analyzed. POLYM. ENG. SCI., 46:930–937, 2006. © 2006 Society of Plastics Engineers     

Morphologies of polybutylacrylate/poly(styrene‐co‐methyl methacrylate) latex prepared by starved emulsion polymerization Part I. Thermodynamics equilibrium morphology

Heterogeneous latexes were prepared by a semicontinuous seeded emulsion polymerization process under monomer starved conditions at 80 °C using potassium persulfate as the initiator and sodium dodecyl sulfate as the emulsifier. Poly(butyl acrylate) latexes were used as seeds. The second‐stage polymer was poly(styrene‐co‐methyl methacrylate). By varying the amounts of methyl methacrylate (MMA) in the second‐stage copolymer, the polarity of the copolymer phase could be controlled. Phase separation towards the thermodynamic equilibrium morphology was accelerated either by ageing the composite latex at 80 °C or by adding a chain‐transfer agent during polymerization. The morphologies of the latex particles were examined by transmission electron microscopy (TEM). The morphology distributions of latex particles were described by a statistical method. It was found that the latex particles displayed different equilibrium morphologies depending on the composition of the second‐stage copolymers. This series of equilibrium morphologies of [poly(butyl acrylate)/poly(styrene‐co‐methyl methacrylate)] (PBA/P(St‐co‐MMA)) system provides experimental verification for quantitative simulation. Under limiting conditions, the equilibrium morphologies of PBA/P(St‐co‐MMA) were predicted according to the minimum surface free energy change principle. The particle morphology observed by TEM was in good agreement with the predictions of the thermodynamic model. Therefore, the morphology theory for homopolymer/homopolymer composite systems was extended to homopolymer/copolymer systems. © 2002 Society of Chemical Industry     

Effects of chemical structure of polyurethane‐based low‐profile additives on the miscibility,curing behavior,volume shrinkage,glass transition temperatures,and mechanical properties for styrene/unsaturated polyester/low‐profile additive ternary systems. I: Miscibility,curing behavior,and volume shrinkage

The effects of chemical structure and molecular weight of three series of thermoplastic polyurethane‐based (PU) low‐profile additives (LPA) on the miscibility of styrene (ST)/unsaturated polyester (UP) resin/LPA ternary systems prior to reaction were investigated by using the Flory‐Huggins theory and group contribution methods. The reaction kinetics during the cure at 110°C and the cured sample morphology were also studied by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM), respectively. The phase‐separation characteristics of ST/UP/LPA systems during the cure, as revealed by the cured‐sample morphology, and the DSC reaction‐rate profile, could be generally predicted by the calculated upper critical solution temperature for the uncured ST/UP/LPA systems. Finally, based on the measurements for volume change and microvoid formation, volume shrinkage characteristics for the cured ST/UP/LPA systems have been explored. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 543–557, 2000     

Acrylate/EVA reactive blends and semi‐IPN: Chemical,chemical–physical,and thermo‐optical characterization

In the present work, blends between poly(methyl methacrylate) (PMMA) or its copolymer with butyl methacrylate P(MMA‐co‐BMA) and poly(ethylene‐co‐vinyl acetate) (EVA) rubbers obtained applying the reactive blending principles were deeply investigated to clarify the chemistry of the system. A copolymeric phase, which is created in situ, was isolated and its chemical structure was determined through NMR analysis. The blends were also crosslinked with a flexible dimethacrylate to realize semi‐interpenetrated networks. The blends were characterized for their properties of interest (mechanical and optical behaviors). Particularly, an accurate investigation of the optical properties as a function of the temperature was performed. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Microfluidic assembly of uniform fluorescent microbeads from quantum‐dot‐loaded fluorine‐containing microemulsion

We report a facile strategy for fabricating fluorescent quantum dot (QD)‐loaded microbeads by means of microfluidic technology. First, a functional fluorine‐containing microemulsion was synthesized with poly[(2‐(N‐ethylperfluorobutanesulfonamido)ethyl acrylate)‐co‐(methyl methacrylate)‐co‐(butyl acrylate)] (poly(FBMA‐co‐MMA‐co‐BA)) as the core and glycidyl methacrylate (GMA) as the shell via differential microemulsion polymerization. Then, CdTe QDs capped with N‐acetyl‐l ‐cysteine (NAC) were assembled into the poly(FBMA‐co‐MMA‐co‐BA‐co‐GMA) microemulsion particles through the reaction of the epoxy group on the shell of the microemulsion and the carboxyl group of the NAC ligand capped on the QDs. Finally, fluorescent microbeads were fabricated using the CdTe QD‐loaded fluorine‐containing microemulsion as the discontinuous phase and methylsilicone oil as the continuous phase by means of a simple microfluidic device. By changing flow rate of methylsilicone oil and hybrid microemulsion system, fluorescent microbeads with adjustable sizes ranging from 290 to 420 µm were achieved. The morphology and fluorescent properties of the microbeads were thoroughly investigated using optical microscopy and fluorescence microscopy. Results showed that the fluorescent microbeads exhibited uniform size distribution and excellent fluorescence performance. © 2014 Society of Chemical Industry     

Thermal and sonochemical degradation kinetics of poly(n‐butyl methacrylate‐co‐alkyl acrylates): Variation of chain strength and stability with copolymer composition

The thermal degradation of poly(n‐butyl methacrylate‐co‐alkyl acrylate) was compared with ultrasonic degradation. For this purpose, different compositions of poly (n‐butyl methacrylate‐co‐methyl acrylate) (PBMAMA) and a particular composition of poly(n‐butyl methacrylate‐co‐ethyl acrylate) (PBMAEA) and poly(n‐butyl methacrylate‐co‐butyl acrylate) (PBMABA) were synthesized and characterized. The thermal degradation of polymers shows that the poly(alkyl acrylates) degrade in a single stage by random chain scission and poly(n‐butyl methacrylate) degrades in two stages. The number of stages of thermal degradation of copolymers was same as the majority component of the copolymer. The activation energy corresponding to random chain scission increased and then decreased with an increase of n‐butyl methacrylate fraction in copolymer. The effect of methyl acrylate content, alkyl acrylate substituent, and solvents on the ultrasonic degradation of these copolymers was investigated. A continuous distribution kinetics model was used to determine the degradation rate coefficients. The degradation rate coefficient of PBMAMA varied nonlinearly with n‐butyl methacrylate content. The degradation of poly (n‐butyl methacrylate‐co‐alkyl acrylate) followed the order: PBMAMA < PBMAEA < PBMABA. The variation in the degradation rate constant with composition of the copolymer was discussed in relation to the competing effects of the stretching of the polymer in solution and the electron displacement in the main chain. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Surface structure and properties of water‐based polymer coating materials prepared by the complexation of two polymer latices with chemically complementary structures

In this study, water‐based polymer coating materials used for the surface coating of substrates with lower surface energies were prepared by the complexation of two‐component polymer latices containing polydimethylsiloxane (PDMS) and having chemically complementary structures. The film‐forming performance of the polymer latices and the surface structures and properties of the coatings formed by the polymer latices were studied by means of scanning electron microscopy and by the measurement of mechanical strength, thermal performance, water absorbability, and contact angle. When the two‐component polymer latices [the poly(methyl methacrylate‐co‐butyl acrylate‐co‐methyl acrylic acid)/polydimethylsiloxane system (PA latex) and the poly(methyl methacrylate‐co‐butyl acrylate‐co‐pyrrolidone)/polydimethylsiloxane system (PB latex)] were compared, the complex polymer latex formed by the complexation of the PA latex with the PB latex had the best film‐forming performance, with formed coatings that were more smooth and had fewer less cracks. Also, compared to the two coatings formed by the two‐component polymer latices, the coatings formed by the complex polymer latex had a unique structure, a higher mechanical strength and elongation, a higher decomposing temperature, and better water resistance. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1748–1754, 2003     

Internal stress of epoxy resin modified with acrylic core-shell particles containing functional groups prepared by seeded emulsion polymerization

In order to reduce the internal stress in a cured epoxy resin, submicrometer-sized poly(butyl acrylate) (PBA)/poly(methyl methacrylate) (PMMA) core-shell particles having cross-links were dispersed in the resin prior to curing. For the introduction of cross-links, monoethylene glycol dimethacrylate or glycidyl methacrylate monomer was copolymerized. Cross-links in the PBA core reduced the shrinkage of the cured epoxy resin, and cross-links at the PMMA shell produced a strong interaction with the epoxy matrix. The internal stress was reduced effectively by the introduction of cross-links.     

Synthesis of an acrylate elastomer with UV stabilization and its application in polyoxymethylene

In this study, an acrylate elastomer with light‐stable functional groups was synthesized by methyl methacrylate (MMA), butyl acrylate (BA), and a polymerizable UV stabilizer 2‐hydroxy‐4‐(3‐methacryloxy‐2‐hydroxylproroxy) benzophenone (BPMA) via emulsion polymerization, and the product was poly[methyl methacrylate‐co‐butyl acrylate‐co‐2‐hydroxy‐4‐(3‐methacryloxy‐2‐hydroxylproroxy) benzophenone] [poly(MMA‐co‐BA‐co‐BPMA)]. The composition and characteristics of poly (MMA‐co‐BA‐co‐BPMA) were determined by using Fourier transform infrared spectroscopy (FTIR), proton nuclear magnetic resonance (¹H‐NMR), and ultraviolet–visible absorption spectroscopy (UV–vis). Further, the obtained poly(MMA‐co‐BA‐co‐BPMA) was blended with polyoxymethylene (POM) to modify its photostabilization, as well as the mechanical properties of POM composite were tested before and after UV irradiation. The result showed that poly(MMA‐co‐BA‐co‐BPMA) can be dispersed well in the POM matrix, which could play a role of improving compatibility with and toughening for POM, and its light‐stable functional groups could increase the UV resistance of POM composite. Mechanical properties of modified POM were kept well with higher impact strength and elongation at break than pure POM after UV irradiation. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Synthesis and characterization of paraffin/TiO2‐P(MMA‐co‐BA) phase change material microcapsules for thermal energy storage

Microcapsules based on a phase changing paraffin core and modified titanium dioxide–poly(methyl methacrylate‐co‐butyl acrylate) [P(MMA‐co‐BA)] hybrid shell were prepared via a Pickering emulsion method in this study. The microcapsules exhibit an irregularly spherical morphology with the size range of 3–24 µm. The addition of BA can enhance the toughness of the brittle polymer poly(methyl methacrylate) and improve the thermal reliability of the phase change microcapsules. The ratio of BA/MMA is in the range of 0.09–0.14, and the ratio of the monomer/paraffin is varied from 0.45 to 0.60. These microcapsules exhibit a well‐defined morphology and good thermal stability. The actual core content of the microcapsules reaches 36.09%, with an encapsulation efficiency of 73.07%. Furthermore, the prepared microcapsules present the high thermal reliability for latent‐heat storage and release after 2000 thermal cycles. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46447.     

Effects of poly(vinyl acetate) and poly(methyl methacrylate) low-profile additives on the curing of unsaturated polyester resins. II. Morphological changes during cure

The effects of two low-profile additives (LPA), poly(vinyl acetate) (PVAc) and poly(methyl methacrylate) (PMMA), on the morphological changes during the cure of unsaturated polyester (UP) resins at 110°C were investigated by an approach of integrated reaction kinetics-morphology-phase separation measurements by using a differential scanning calorimeter (DSC), scanning electron microscopy (SEM), optical microscopy (OM), and a low-angle laser light-scattering appartus (LALLS). For the UP resins cured at 110°C, adding LPA could facilitate the phase separation between LPA and crosslinked UP phases early in the reaction, and discrete microgel particles were thus allowed to be identified throughout the reaction. Microvoids and microcracks responsible for the volume shrinkage control could also be observed evidently at the later stage of reaction under SEM. Depending on the types of LPA and the initial molar ratios of styrene to polyester C?C bonds, the morphological changes during the cure varied considerably. The progress of microstructure formation during reaction has been presented. Static ternary phase characteristics for the styrene–UP–LPA system at 25°C have also been employed to elucidate the resulting morphology during the cure in both the continuous and the dispersed phases. © 1995 John Wiley & Sons, Inc.     

Effect of the monomer ratio on the properties of poly(methyl methacrylate butyl acrylate) latex‐modified mortars

This article deals with the effect of the monomer ratio on the typical properties of polymer‐modified mortars with poly(methyl methacrylate butyl acrylate) latices. Polymer‐modified mortars, with methyl methacrylate/butyl acrylate copolymer latices of various methyl methacrylate/butyl acrylate ratios, were prepared with different polymer/cement ratios and were tested for their workability, air content, compressive strength, flexural strength, and water absorption. On the basis of the test results, the effects of the monomer ratio and polymer/cement ratio on the typical properties were examined. The properties of the latex‐modified mortars were affected to a great extent by both the monomer ratio and polymer/cement ratio. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2403–2409, 2004