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1.
The effect of BaO on the viscosity of experimental slag with the CaO/SiO2 ratio of 0.7 was studied based on the rotating cylinder method, and the structure evolution analysis was performed using Fourier transform infrared (FT-IR), X-ray photoelectron spectroscopy (XPS) and 27Al MAS-NMR spectra. The results indicated that the viscosity of molten slag decreased gradually with BaO content rising from 0 wt.% and 5 wt.% due to the dominant effect of free O2- rather than Ba2+. The viscous flow activation energy (Eη) of molten slag was calculated, presenting a similar change trend with that of viscosity. The structure analysis demonstrated that, with the increasing BaO content, the [SiO4]-tetrahedral structures and Si-O-Al bonds were destroyed due to an increase in the relative fraction of free oxygen (O2-). For the Al-related structural units, the 27Al magic angles spinning nuclear magnetic resonance (27Al MAS NMR) spectra analysis illustrated that the concentration of [AlO4] units reduced, whereas that of [AlO5] and [AlO6] units increased because of the increase of free oxygen and nonbridged oxygen (O0). The results of structure analysis agreed well with the viscosity variations of experimental slag.  相似文献   

2.
This study presented the melt structure evolution of mold flux during the substitution of fluorine by B2O3, and a computational model for the degree of polymerization (DOP) for borosilicate structure was developed. The results showed that the reduction of fluorine content would promote the replacement of F in [SiF6]-octahedral unit by the dissociative free oxygen ions (O2−), and release F ions into the melt to compensate the reduction of F ions. With the 2 mass% addition of B2O3, the original Si–O–Si bond would be disrupted, and connect with [BO3]-trihedral to form boroxol ring structure containing [BO2O]-trihedral and [BO3]-trihedral structural units. Then, the Si–O–B bond that [BO3]-trihedral links [SiO4]-tetrahedral in boroxol ring was destroyed with the further addition of B2O3, and then the [BO3]-trihedral could link with the dissociative Q1(Si) and Q0(Si) structural units to transform into [BO4]-tetrahedral and form a borosilicate long chain. Finally, with 6 mass% addition of B2O3, the borosilicate chain would combine with simple borate and borosilicate structures, and a complex borosilicate structure containing boroxol ring with certain symmetry was formed ultimately. Besides, the calculated result of DOP suggested that the DOP of the melt structure improved during the process of fluorine replacement by B2O3.  相似文献   

3.
In this study, the effect of CaO and BaO substitution on the viscosity and structure of CaO‐BaO‐SiO2‐MgO‐Al2O3 slags was investigated. The results showed that the viscosity increased with an increase in the BaO substitution concentration, which was correlated to an increase in the degree of polymerization (DOP) of the slag structural units as the activation energy increased from 207.9 to 263.8 kJ/mol for viscous flow. Deconvolution and area integration of the Raman spectrum of the slag revealed that the ratio of Q3/Q2 (Qi, i is the number of O0 in a [SiO4]‐tetrahedral unit) increased and NBO/Si (nonbridging oxygen per unit silicon atom) decreased with higher BaO content. It was also observed from the 27Al magic angles pinning nuclear magnetic resonance (27Al MAS‐NMR) spectrum that the relative proportion of AlIV increased, while that of AlV decreased because of the decrease in the percentage of nonbridging oxygen (O?), indicating the polymerization of the slag. O1s X‐ray photoelectron spectroscopy (XPS) was also carried out to semi‐quantitatively analyze the various types of oxygen anions present in the slag. The XPS results correlated well with the results obtained from the analysis of the Raman and 27Al MAS‐NMR spectra of the slags and its viscous behavior.  相似文献   

4.
《Ceramics International》2023,49(15):25312-25318
The fluorides contained waste electrolyte (WE) from the electrolytic aluminum industry can be used as a substitution of fluorite (CaF2) in the newly designed mold flux. In this study, the influence of B2O3 on viscosity and structure of CaO–Al2O3-WE based melt was investigated. Results show that the viscosity of mold flux melt decreases with both increasing temperature and B2O3 content. The apparent activation energy (Ea) also reduces from 78.96 ± 1.75 to 55.26 ± 2.79 kJ/mol with the addition of B2O3 from 0 to 7 wt%. The analyses of fourier transform infrared (FTIR) and Raman spectroscopies suggest that the lower symmetry of the original aluminate and silicate structure due to the insertion of [BO4]-tetrahedral and [BO3]-triangular, and the formation of more non-bridging oxygen (O) and 2D structural units in the network with the addition of B2O3, deceases the viscosity and Ea of the CaO–Al2O3-WE Based Melt.  相似文献   

5.
The crystallization behavior of a CaO-SiO2-MgO-Al2O3 slag system with varying Al2O3/SiO2 mass ratios from 0.03 to 1.10 has been investigated using a confocal laser scanning microscopy (CLSM). The resulting continuous cooling transformation (CCT) and time-temperature-transformation (TTT) curves showed that the initial crystallization temperature increased and the incubation time for crystallization slightly decreased with increasing Al2O3/SiO2 ratio. The crystal growth rate first increased and then decreased with decreasing isothermal temperature. X-ray diffraction (XRD) analysis suggested that Ca2MgSi2O7 or Ca3MgSi2O8 precipitated as the primary phase at lower Al2O3/SiO2 ratios, while the Ca2Al2SiO7 phase was preferred at higher Al2O3/SiO2 ratios. The observed crystalline phases correlated well with the expected thermodynamic predictions from FactSage. In addition, structural analysis using 27Al magic angle spinning nuclear magnetic resonance (27Al MAS-NMR) microscopy of the as-quenched slags indicated the presence of a higher ratio of tetrahedral [AlO4]5-structural units with increasing Al2O3/SiO2 ratio, which enhanced the polymerization of tetrahedral [AlO4]5- and [SiO4]4- structural units to form Ca2Al2SiO7.  相似文献   

6.
Ce3+-doped Y2O3-Al2O3-Sc2O3 ternary ceramics with varying Sc2O3 were prepared via solid-state-reactive method. Their constitutions, crystal structures, microstructures and luminescence properties were thoroughly investigated by powder X-ray diffraction, 45Sc and 27Al solid-state nuclear magnetic resonance (NMR), scanning electron microscope (SEM) as well as photoluminescence (PL) characterizations. Single-phased YSAG transparent ceramics with garnet structure and homogeneous microstructures can be obtained. The NMR results suggest that partial [AlO6] octahedrons are converted into [AlO4] tetrahedrons with increased Sc3+. Partial Sc3+ occupies the remaining octahedral sites, the other Sc3+ occupies the dodecahedral sites. The luminescence spectra of the as-prepared ceramics show broadened emission bands with excessive Sc3+ incorporation. More significantly, the solubility of Ce3+ in garnet ceramics extensively increases due to the incorporation of Sc3+, leading to a considerable red-shift and broadening of emission spectra with little luminescence decline, indicating that the new ceramic phosphors are promising for white-light illumination with improved color rendering index.  相似文献   

7.
《Ceramics International》2022,48(17):25103-25110
The rotating method is carried out to investigate the effects of La2O3 content (0–4 wt%) on the viscosity of copper smelting slag at high temperatures, the apparent activation energy is evaluated according to the Arrhenius equation and the structural characterization of this quenched slag is characterized by Raman spectroscopy. Meanwhile, the corrosion resistance of copper smelting slag with different content of La2O3 on magnesia refractory bricks is researched by employing a static crucible method. The experimental results show that the viscosity of copper smelting slag decreased with the La2O3 ratio increases from 0 to 3 wt% in a certain temperature range, which is because La2O3 simplifies the structural units of [SiO4] tetrahedral groups. However, the melt viscosity increases after add 4 wt% La2O3, the reason is that more La2O3 addition improves the structural compactness of [SiO4] tetrahedral groups in the molten slag due to the strong accumulation effect of La3+. Observation of the corroded samples found that the corroded magnesia refractory brick has a lower penetration index when the copper smelting slag with the content of 4 wt% La2O3. Therefore, the copper smelting slag containing 4 wt% La2O3 has a higher viscosity, and thus impeded the penetration behavior of copper smelting slag on magnesia refractory bricks.  相似文献   

8.
9.
The effect of CaO/Al2O3 mass ratio (C/A) and fluorine content on the viscosity and structure of CaO–Al2O3-based mold fluxes has been researched in this paper. The viscosity results indicated that increasing fluorine only slightly decreases the viscosity of the slag melt, and higher C/A is also observed to decrease the viscosity of molten slag when the C/A changes from 1.3 to 1.7. Structural analysis of the as-quenched fluxes using the Raman spectroscopy showed that the amounts of Al–O0 and Si–O–Al structural units all decrease with higher fluorine content and C/A, indicating that a depolymerization of the molten structure is occurring. The results of 27Al and 19F magic angle spinning nuclear magnetic resonance showed that fluorine tends to participate in the network structure and coordinate with Al3+ ions to form complex ionic clusters. The results suggested that the role of fluorine in the CaO–Al2O3-based slag system is different from the traditional slag system in which fluorine only acts as a diluent, thus reducing the effect of fluorine on lowering the viscosity. In addition, the coordination environment of Al3+ ions can be simplified by higher C/A through promoting the generation of [AlO4] tetrahedral structures. Besides, the free O2− ions provided by excess CaO would break the Al–O0 bonds and further depolymerize the network structure, thereby decrease the viscosity.  相似文献   

10.
The structure of CaO–Al2O3–B2O3–BaO glassy slags with varying mass ratio of BaO to CaO has been investigated by Raman spectroscopy, 11B and 27Al magic angle spinning nuclear magnetic resonance (MAS-NMR) spectroscopy and atomic pair distribution function (PDF). 11B MAS-NMR spectra reveal the dominant coordination of boron as trigonal. Both simulations on 11B MAS-NMR spectra and Raman spectroscopy indicate the presence of orthoborate as the primary borate group with a few borate groups with one bridging oxygen and minor four-coordinated boron sites. 27Al MAS-NMR and PDF show the Al coordination as tetrahedral. Raman spectral study shows that the transverse vibration of AlIV–O–AlIV and AlIV–O–BIII, stretching vibration of aluminate structural units and vibration of orthoborate and pyroborate structural groups. A broader distribution of Al–O bond lengths in PDF also supports the enhanced network connectivity. Viscosity measurements show the increase in viscosity of molten slags with increasing mass ratio of BaO to CaO, which further attributes to the enhanced degree of polymerization of the aluminate network.  相似文献   

11.
《Ceramics International》2020,46(17):26880-26887
The CaO-Al2O3-based mold flux is expected during the casting of aluminum containing advanced high strength steels. In this study, the rheological behavior of the CaO-Al2O3-based mold fluxes with different Na2O contents was investigated. The results show that the viscosity in the range of 1423–1573 K reduced sharply when the Na2O content increased from 0 wt % to 10 wt %, but the tendency slowed down with further increasing Na2O from 10 wt % to 15 wt %. The activation energy for viscous flow also decreased from 237.76 ± 4.88 kJ/mol to 180.37 ± 7.10 kJ/mol with increasing Na2O. The structure analyses show that the melt networks were mainly constructed by [SiO4]4--tetrahedral, [AlO4]5-tetrahedral and Si-O-Al structural units. These networks were depolymerized with the addition of Na2O since the charge compensation effect from Na+ was relativity weaker comparing with the network breaking effect from O2−. In addition, the break temperature of the mold fluxes also decreased from 1406 K to 1198 K due to the more precipitation of low melting point Ca2Al2SiO7, rather than MgAl2O4 in the mold flux, during the cooling cycle.  相似文献   

12.
《Ceramics International》2023,49(3):4686-4694
Electropulsing treatment (EPT) is a promising technology for controlling the phase transition during the solidification of melts owing to its electric and thermal effects. In this study, the influence of EPT on the crystallization and melt structure of a calcium silicate-based mold flux was investigated. The results showed that the morphology of crystals that precipitated in the mold flux changed from elongated columnar to block shape, and the equivalent grain diameter of the crystals increased with increasing voltage from 0 to 20 V. The mass fraction of Ca4Si2O7F2 precipitated in the mold flux decreased with increasing impulse voltage, whereas that of Ca2Mg0.75Al0.5Si1.75O7 increased. Raman spectroscopy and X-ray photoelectron spectroscopy (XPS) analyses suggest that the network structure of both silicate and aluminate was simplified by electropulsing because the simpler structural units of Q0, Q1, [AlO6]9+, etc., increased with increasing impulse voltage, whereas the complex structural units of Q2, Q3, and [AlO4]5+ decreased. The extra electric field force is the repulsion force between two oppositely charged ions, which was the root of the network structure simplification and crystallization promotion. The results obtained in this study provide an innovative method for locally controlling the crystallization behavior of mold flux in a mold.  相似文献   

13.
The relationship between the viscosity and structure of B2O3-containing calcium-silicate-based mold fluxes and the effects of fluidizers including CaF2, CaO, and B2O3 on the viscosity and their correlation with the structural aspects were studied using a rheometer with Fourier transformation infrared and Raman spectroscopy. The viscosity decreased with increasing CaF2 addition up to 28 wt% at a fixed CaO/SiO2 ratio of 0.3, which was related to depolymerization. Furthermore, CaF2 addition also affected the apparent activation energy for viscous flow, which decreased with increasing CaF2 content to 105.1 from 151.1 kJ/mol. At higher C/S ratios, the viscosity decreased in the presence of greater Ca2+ and O2− supplied from CaO, which subsequently increased the activation energy to 149.7 from 122.0 kJ/mol. With regard to the B2O3-melt, polymerization of the network structure was observed by comparing the B2O3-free to 4.4 wt% B2O3 content. However, the viscosity was relatively constant with increasing B2O3 addition. However, the viscosity decreased due to greater simplification of the network structure above 4.4 wt% B2O3. The break temperature decreased with greater B2O3 addition as the crystallization was inhibited. Furthermore, the apparent activation energy decreased as depolymerization of the network structures occurred above 4.4 wt% B2O3.  相似文献   

14.
The effect of Na2O and temperature on the thermal conductivity of the Na2O–B2O3 binary system has been measured using the hot‐wire method to examine the relationship between the thermal conductivity and structure in high‐temperature melts. The thermal conductivity of the binary melt is measured from 1173 to 1473 K in the fully liquid state. The thermal conductivity slightly increases with Na2O content up to 20 wt%. Above 20 wt% Na2O, the thermal conductivity decreases with increasing Na2O. The network structure of molten glass was analyzed using Fourier transform infrared (FTIR), Raman spectroscopy, and XPS. The FTIR analysis shows that 3‐D complex borate structures, such as tri‐, tetra‐, and pentaborate are made by [BO4] tetrahedral units interconnected with 2‐D structure boroxol rings in the low Na2O region. Above 20 wt% Na2O content, nonbridged oxygen in [BO2O?] units and diborate groups increase with increase in Na2O. The same tendency is shown by the Raman spectroscopy and XPS analyses. The Raman analysis shows that boroxol rings disappeared with large [BO4] groups, such as tri‐, tetra‐, and pentaborate structures, which increase at low Na2O content. Isolated diborate groups and nonbridged oxygen in [BO2O?] units increase at high Na2O content. It can be inferred that single structure units, such as isolated diborate groups, interfere with conduction. The XPS analysis results show that free oxygen produced by the interconnection of Na2O in the borate structure does not cause significant changes to O2? in the low Na2O region, but increases the Oo and decreases the O?. Above 20 wt% Na2O, O? slightly increases and Oo shows a decreasing trend.  相似文献   

15.
The effect of Li2O on the crystallization properties of CaO-Al2O3-SiO2-Li2O-Ce2O3 slags was investigated. With increasing the Li2O content, LiAlO2 and CaCeAlO4 were the main crystalline phases. LiAlO2 formed for the charge compensating of Li+ ions to [AlO45?]-tetrahedrons, and CaCeAlO4 formed as a result of the charge balance of Ce3+ ions, Ca2+ ions, and [AlO69?]-octahedrons. Increasing the content of Li2O to 10%, the crystallization temperature was the highest, and the incubation time was the shortest. The crystallization ability was strong due to the three factors of strengthening the interaction between ions and ion groups, decreasing the polymerization degree, and increasing the melting temperature. Further increasing the content of Li2O, the crystallization performance was obviously suppressed, because the melting temperature and the force between the cations and the anion groups decreased.  相似文献   

16.
Amphoteric oxides (Al2O3 and B2O3) represent opposite effects on the structure and properties of silicate melts in different conditions, while the understanding about the transition from acidity to basicity is far from complete. Molecular dynamics simulation was adopted in the present study to investigate the performance and acidity-basicity transformation of Al2O3 and B2O3 in the SiO2–CaO–Al2O3–B2O3 system. The results showed that, different from Ca2+ ions, excessive Al3+ or B3+ ions tend to destroy the bridge oxygen structures, showing the function of basic oxide. This is similar to the behavior of Ca2+ ions and other basicity ions. It was found that, on the one hand, B3+ ions tend to form [BO3]3- planar triangular structures with the increase of B3+ ions contents, on the other hand, B3+ ions could reduce the stability of Si–O bonds. Therefore, B3+ ions could make the system structure less stable, which is the reason why the B2O3 is a kind of active agent. In addition, because of the significant differences in lattice energy and atomic structure between Al2O3 and B2O3, the effects of Al2O3 and B2O3 on the thermodynamic properties of silicate melts are quite different.  相似文献   

17.
The glass network structure governs various thermos‐physical properties such as viscosity, thermal, and electrical conductivities, and crystallization kinetics. We investigated the effect of temperature on structural changes in a Na2O‐CaO‐Al2O3‐SiO2‐B2O3 glass system using 27Al MAS NMR spectroscopy. Around the glass transition temperature, most of aluminate structures exist as AlO4, acting as a glass former. When the temperature is above the melt crystallization temperature, the AlO4 structure is drastically decreased and glass structures are mainly composed of AlO5 and AlO6, acting as glass modifiers. Thermodynamic assessment based on Gibbs energy minimization was used to confirm the dependency of aluminate structure's amphoteric characteristic on temperature by calculating the site fraction of aluminate molecular structures at different temperatures. Temperature‐induced aluminate structural variation can also influence silicate and borate structural changes, which have been confirmed by the 29Si and 11B NMR spectra.  相似文献   

18.
《Ceramics International》2020,46(1):186-195
The Al2O3/SiO2–B2O3–Al2O3–Na2O glass/Al2O3 joints reinforced cooperatively by glass matrix and in-situ Al4B2O9 whiskers were obtained via a low-melting borosilicate glass braze. The composition of glass seam transformed from SiO2–B2O3–Na2O to SiO2–B2O3–Al2O3–Na2O due to continuous diffusion and dissolution of Al2O3. An appropriate amount of [AlO4] units introduced into the glass braze played a vital role in strengthening the glass network structure resulting to considerably improved mechanical strength of the glass seam. Meanwhile, plenty of in-situ Al4B2O9 whiskers growing from the Al2O3/glass braze interface to the center of glass seam in various directions generated. Three-dimensional crisscross structures were fabricated at the Al2O3/glass braze interface domains, where were enhanced by crack-bridging and pull-out effect of the whiskers. Generally, ascribed to the cooperative reinforcement of the glass matrix in the seam and in-situ Al4B2O9 whiskers at Al2O3/glass braze interface domains through reactions of Al2O3 and borosilicate glass braze, strength of the as-brazed joints was promoted prominently. The shear strength of the joints reached a maximum of 61 MPa brazed at 1050 °C for 60 min.  相似文献   

19.
Glasses in the 30La2O3-40TiO2-30Nb2O5 system are known to have excellent optical properties such as refractive indices over 2.25 and wide transmittance within the visible to mid-infrared (MIR) region. However, titanoniobate glasses also tend to crystallize easily, significantly limiting their applications in optical glasses due to processing challenges. Therefore, the 30La2O3-40TiO2-(30−x) Nb2O5-xAl2O3 (LTNA) glass system was successfully synthesized using a aerodynamic containerless technique, which improves glass thermal stability and expands the glass-forming region. The effects of Al2O3 on the structure, thermal, and optical properties of base composition glasses were investigated by XRD, DSC, NMR, Raman spectroscopy, and optical measurements. DSC results indicated that as the content of Al2O3 increased, the thermal stability of the glasses and glass-forming ability increased, as the 30La2O3-40TiO2-25Nb2O5-5Al2O3 (Nb-Al-5) glass obtained the highest ΔT value (103.5°C). Structural analysis indicates that the proportion of [AlO4] units increases gradually and participates in the glass network structure to increase connectivity, promoting more oxygen to become bridging oxygen and form [AlO4] tetrahedral linkages to [TiO5] and [NbO6] groups. The refractive index values of amorphous glasses remained above 2.1 upon Al2O3 substitution, and a transmittance exceeding 65% in the visible and mid-infrared range. The crystallization activation energies of 30La2O3-40TiO2-30Nb2O5 (Nb-Al-0) and Nb-Al-5 glasses were calculated to be 611.7 and 561.4 kJ/mol, and the Avrami parameters are 5.28 and 4.96, respectively. These results are useful to design new optical glass with good thermal stability, high refractive index and low wavelength dispersion for optical applications such as lenses, endoscopes, mini size lasers, and optical couplers.  相似文献   

20.
《Ceramics International》2022,48(1):232-238
Electrical conductivity and structure of the CaO-SiO2-based mold flux melts with various Al2O3 contents were investigated. The results show that the electrical conductivity increases with the addition of Al2O3 from 2 wt% to 4 wt%, but decreases with the further increase of Al2O3 from 4 wt% to 8 wt%. Correspondingly, the apparent activation energy reduces firstly from 55.12 ± 1.20 kJ mol to 41.09± 0.38 kJ mol, and then increases from 41.09 ± 0.38 kJ mol to 98.99 ± 1.42 kJ mol. The structure analyses suggest that complex structural units, such as Si-O-Al, Al-O0, Si-O-Si and Q3(Si), reduce first, but increase with the further addition of Al2O3. Conversely, these simple structural units, such as Al-O-, Q0(Si), Q1(Si) and Q2(Si) vary in the opposite way with the change of Al2O3 content. From the variations of electrical conductivity, activation energy and structural units, it can be found that when Al2O3 works as network breaker to simplify the melt structure, the energy barrier for transportation of conducting ions/ionic reduce, which results in the increase of electrical conductivity; while when Al2O3 becomes into network former, the conductivity increases, correspondingly.  相似文献   

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