Maleic anhydride grafted linear low‐density polyethylene/waste paper powder composites with superior mechanical behavior

The present work aims to study the perspectives of an efficient utilization of waste products as fillers for the thermoplastic polymer. Maleic anhydride grafted linear low‐density polyethylene (LLDPE‐g‐ MA), without any compatibilizers, has been used as polymer matrix to prepare composites with different contents (0–50 phr) of waste paper powder (WPP). Mechanical properties assessment has shown up to 88% improvement in tensile strength and a huge increment of 409% in Young's modulus for the composites prepared at 30 phr WPP. The reinforcement effect of WPP in the polymer matrix was also assessed by Guth‐Gold and modified Guth‐Gold equations. Microstructural analysis of the fractured surfaces revealed good interfacial adhesion with fewer voids and fiber pull out up to 30 phr WPP loading. Interfacial interaction between maleic anhydride group of LLDPE‐g‐ MA and ? OH groups present dominantly in the cellulosic component of WPP was established through Fourier transform infrared spectroscopy. The thermal properties of prepared composites were analyzed by differential scanning calorimetry. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45167.     

Properties of Ferrite-Filled Natural Rubber Composites

Nickel zinc ferrite (Ni-ZnFe₂O₄)-filled natural rubber (NR) composite was prepared at various loading of ferrite. The tensile properties included in this study were tensile strength, tensile modulus and elongation at break. The tensile strength and elongation at break of the composites increased up to 40 parts per hundred rubber (phr) of ferrite and then decreased at higher loading whereas the tensile modulus was increased gradually with increasing of ferrite loading. Scanning electron microscopy (SEM) was used to determine the wettability of filler in rubber matrix. From the observation, the increase of filler loading reduced the wettability of the filler. Thermal stability of the composites was conducted by using a thermogravimetry analyser (TGA). The incorporation of ferrite in NR composites enhanced the thermal stability of NR composites. The swelling test results indicate that the swelling percentage of the composites decreased by increasing of ferrite loading. The initial permeability, μ_i and quality factor, Q of magnetic properties of NR composites achieved maximum value at 60 phr of ferrite loading for frequency range between 5000–40,000 kHz. The maximum impedance, Z _max of the NR composites was at the highest value at 80 phr ferrite loading for frequency range between 200–800 MHz.     

Structurally different short aramid fiber–reinforced thermoplastic polyurethane

The reinforcing effect of two structurally different Aramid short fibers, Technora and Twaron on the mechanical, dynamic mechanical, and thermal properties of an ester‐based thermoplastic polyurethane (TPU) was investigated. A fixed fiber length of 6 mm is used by varying the fiber loading ranging from 3 to 10 phr. The Young's modulus and the low strain modulus of Technora–TPU composite was found three times higher than that of Twaron–TPU composite at all ranges of fiber loading. Optical microscopic analysis revealed that a severe processing‐induced fiber breakage of Twaron is the primary reason behind the inferior properties shown by these fiber‐reinforced TPU composite. A brittle kind of failure has been observed during tensile testing in both the composite at a fiber loading of 10 phr. To solve this problem, an economic pretreatment with maleic anhydride‐grafted polybutadine (PB‐g‐MA) has been applied on the Aramid fiber surface before mixing it with the TPU matrix. A good quality of fiber dispersion with significant improvement in mechanical properties could be achieved with the addition of only 5 phr of PB‐g‐MA. Morphological analyses on the tensile‐fractured and cryogenically fractured surfaces of these composites offer strong evidences for the dispersing and coupling action of PB‐g‐MA with these Aramid fibers and the TPU matrix. POLYM. COMPOS., 35:1767–1778, 2014. © 2013 Society of Plastics Engineers     

Influence of kenaf form and loading on the properties of kenaf‐filled polypropylene/waste tire dust composites: A comparison study

Kenaf (KNF)‐filled polypropylene/waste tire dust (PP/WTD) composites containing different KNF loadings (0, 5, 10, 15, and 20 parts per hundred parts of resin (phr)) were prepared using a Thermo Haake Polydrive internal mixer. The influence of the KNF form (KNF short fiber (KNFs) and KNF powder (KNFp)) at different KNF loadings on properties of the composites was studied. Results showed that with increasing KNF loading, the stabilization torque, tensile modulus, water absorption, and thermal properties increased for both KNFp‐ and KNFs‐filled PP/WTD composites. However, the tensile strength and elongation at break decreased by 29.2% and 53.9%, respectively, for KNFp‐filled PP/WTD composites, whereas KNFs‐filled PP/WTD composites showed a decrement of 24.5% and 63.5%, respectively. The stabilization torque, tensile strength, and tensile modulus increased by 22.4%, 6.7%, and 2.6%, respectively, for KNFs‐filled PP/WTD composites at 20 phr KNF loading. The scanning electron microscopy morphological studies on the tensile fractured surfaces revealed poor adhesion between KNFp and PP/WTD matrices as compared to KNFs and PP/WTD matrices. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40877.     

Biodegradable fibre reinforced composites composed of polylactic acid and polybutylene succinate

Abstract

Recent concern over the harmful effects on the ecology of long lasting plastics has led to heightened interest in the development of more environmentally sustainable materials. Attention has been paid to biodegradable thermoplastic polymers, polylactic acid (PLA) and polybutylene succinate (PBS). However, although these materials have been widely used as matrix in a composite, the potential of biopolymers as reinforcement in a composite structural system has been examined less. Two types of unidirectional biodegradable composites, PLA self-reinforced and PLA reinforced PBS matrix composites, were produced. The composites were tested for Young’s modulus, tensile strength and strain at break. Cross-section and fracture surface characteristics of the composites were also examined by scanning electron microscopy to identify damage modes. It is found that the tensile strength of both PLA self-reinforced and PLA–PBS composites is increased by 10–40%, while their initial modulus is 2–6 times higher than that measured for PLA and PBS films.     

Studies on the properties of polypropylene/(waste tire dust)/kenaf (PP/WTD/KNF) composites with addition of phthalic anhydride (PA) as a function of KNF loading

The properties of polypropylene/(waste tire dust)/kenaf (PP/WTD/KNF) composites with the addition of phthalic anhydride (PA) as a function of KNF loading were studied. Composites containing constant PP and WTD compositions of 70 and 30 parts by weight per hundred parts of resin (phr), with various KNF loadings (0, 5, 10, 15, and 20 phr), were prepared by using a Thermo‐Haake Polydrive internal mixer at a temperature of 180°C with a rotor speed of 50 rpm. The results showed that tensile strength and elongation at break decreased, while tensile modulus, stabilization torque, water absorption, and thermal stability increased with increased KNF loading. PP/WTD/KNF composites with PA showed higher tensile strength, tensile modulus, and water uptake but lower stabilization torque and elongation at break when compared with PP/WTD/KNF composites. Scanning electron microscopy morphological study on the tensile fractured surface proves that the interfacial adhesion between PP/WTD and KNF was enhanced with the addition of PA. J. VINYL ADDIT. TECHNOL., 20:193–200, 2014. © 2014 Society of Plastics Engineers     

Recycled‐disposable‐chopstick‐fiber‐reinforced polypropylene green composites

The utilization of disposable chopsticks is very popular in Taiwan, China, and Japan and is one of the major sources of waste in these countries. In this study, recycled disposable chopstick fiber was chemically modified. Subsequently, this modified fiber and polypropylene‐graft‐maleic anhydride were added to polypropylene (PP) to form novel fiber‐reinforced green composites. A heat‐deflection temperature (HDT) test showed an increase of approximately 81% for PP with the addition of 60‐phr fibers, and the HDT of the composite could reach up to 144.8°C. In addition, the tensile strength, Young's modulus, and impact strength were 66, 160.3, and 97.1%, respectively, when the composite material was 40‐phr fibers. Furthermore, this type of reinforced PP would be more environmentally friendly than an artificial‐additive‐reinforced one. It could also effectively reduce and reuse the waste of disposable chopsticks and lower the costs of the materials. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effects of thermoplastic poly(ether-ester) elastomer and bentonite nanoclay on properties of poly(lactic acid)

This work presented the influence of thermoplastic poly(ether-ester) elastomer (TPEE) and bentonite (BTN) on improving the mechanical and thermal properties of poly(lactic acid) (PLA). PLA was initially melt mixed with TPEE at six different loadings (5–30 wt%) on a twin screw extruder and then injection molded. The mechanical tests revealed an increasing impact strength and elongation at break with increasing TPEE loading, but a diminishing Young's modulus and tensile strength with respect to pure PLA. The blend at 30 wt% TPEE provided the optimum improvement in toughness, exhibiting an increase in the impact strength and elongation at break by 3.21- and 10.62-fold over those of the pure PLA, respectively. Scanning electron microscopy analysis illustrated a ductile fractured surface of the blends with the small dispersed TPEE domains in PLA matrix, indicating their immiscibility. The 70/30 (wt/wt) PLA/TPEE blend was subsequently filled with three loadings of BTN (1, 3, and 5 parts by weight per hundred of blend resin [phr]), where the impact strength, Young's modulus, tensile strength and thermal stability of all the blends were improved, while the elongation at break was deteriorated. Among the three nanocomposites, that with 1 phr BTN formed exfoliated structure and so exhibited the highest impact strength, elongation at break, and tensile strength compared to the other intercalated nanocomposites. Moreover, the addition of BTN was found to increase the thermal stability of the neat PLA/TPEE blend due to the barrier properties and high thermal stability of BTN.     

Mechanical and thermal properties of ABS and leather waste composites

To determine the possibility of using leather waste as reinforcing filler in the thermoplastic polymer composite, acrylonitrile–butadiene–styrene (ABS) as the matrix and leather buffing powder as reinforcing filler were used to prepare a particulate reinforced composite to determine testing data for the physical, mechanical, and thermal properties of the composites, according to the filler loading in respect to thermoplastic polymer. The ABS and leather powder composites were prepared by the extrusion of ABS with 2.5, 5, 7.5, 10, 12.5, and 15 wt % of leather powder in corotating twin screw extruder. The extruded strands were cut into pellets and injection molded to make specimens. These specimens were tested for physicomechanical properties like tensile and flexural strengths, tensile and flexural modulus, Izod and charpy impact strength, abrasion resistance, Rockwell hardness, density, Heat deflection temperature (HDT) and Vicat softening point (VSP), water absorption, and thermal degradation analysis. The incorporation of leather waste powder does not affect the tensile, flexural strengths, Izod impact strength, abrasion resistance, Rockwell hardness, density, HDT and VSP values drastically. However, the tensile modulus, tensile elongation, and charpy impact strength values are reduced significantly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3062–3066, 2006     

Polylactide,nanoclay, and core–shell rubber composites

Three types of composites, namely, polylactide (PLA)/nanoclay, PLA/core–shell rubber, and PLA/nanoclay/core–shell rubber, were melt compounded via a corotating twin‐screw extruder. The effects of two types of organically modified montmorillonite nanoclays (i.e., Cloisite®30B and 20A), two types of core (polybutylacrylate)–shell (polymethylmethacrylate) rubbers (i.e., Paraloid EXL2330 and EXL2314), and the combination of nanoclay and rubber on the mechanical and thermal properties of the composites were investigated. According to X‐ray diffraction and transmission electron microscopy analyses, both types of PLA/5 wt% nanoclay composites had an intercalated morphology. In comparison with pure PLA, both types of PLA/5 wt% nanoclay composites had an increased modulus, similar impact strength, slightly reduced tensile strength, and significantly reduced strain at break. On the other hand, PLA/EXL2330 composites with a rubber loading level of 10 wt% or higher had a much higher impact strength and strain at break, but a lower modulus and strength when compared with pure PLA. The simultaneous addition of 5 wt% nanoclay (Cloisite®30B) and 20 wt% EXL2330 resulted in a PLA composite with a 134% increase in impact strength, a 6% increase in strain at break, a similar modulus, and a 28% reduction in tensile strength in comparison with pure PLA. POLYM. ENG. SCI. 46:1419–1427, 2006. © 2006 Society of Plastics Engineers     

Biodegradable poly(lactic acid)/poly(butylene succinate)/wood flour composites: Physical and morphological properties

This work sought to improve the toughness and thermal stability of poly(lactic acid) (PLA) by incorporating poly(butylene succinate) (PBS) and wood flour (WF). The PLA/PBS blends showed a PBS‐dose‐dependent increase in the impact strength, elongation at break, degree of crystallinity, and thermal stability compared to the PLA, but the tensile strength, Young's modulus, and flexural strength were all decreased with increasing PBS content. Based on the optimum impact strength and elongation at break, the 70/30 (w/w) PLA/PBS blend was selected for preparing composites with five loadings of WF (5–30 phr). The impact strength, tensile strength, flexural strength, and thermal stability of the PLA/PBS/WF composites decreased with increasing WF content, and the degree of crystallinity was slightly increased compared to the 70/30 (w/w) PLA/PBS blend. Based on differential scanning calorimetry, the inclusion of PBS and WF into PLA did not significantly change the glass transition and melting temperatures of PLA in the PLA/PBS blends and PLA/PBS/WF composites. From the observed cold crystallization temperature of PLA in the samples, it was evident that the degree of crystallinity of PLA in all the blends and composites was higher than that of PLA. The PLA/PBS blend and PLA/PBS/WF composite degraded faster than PLA during three months in natural soil, which was due to the fast degradation rate of PBS. POLYM. COMPOS., 38:2841–2851, 2017. © 2016 Society of Plastics Engineers     

Curing Characteristics,Morphological, Tensile and Thermal Properties of Bentonite-Filled Ethylene-Propylene-Diene Monomer (EPDM) Composites

Bentonite (Bt) with irregular shape and surface morphology was used as a new type of filler in EPDM. EPDM/Bt composites were prepared using a laboratory size two-roll mill by adding 0 to 70 phr Bt. The effects of Bt loading on curing characteristics, morphology, tensile and thermal properties of EPDM/Bt composite were studied. Scorch and curing time were decreased with 0 to 30 phr loading and increased subsequently at 50 and 70 phr. Tensile strength and elongation at break (E_b) were increased with increasing Bt loading from 0 to 50 phr and decreased at 70 phr, whereas the tensile modulus (M100%) shows an increasing trend with increasing Bt loading. Thermogravimetric analysis shows the enhancements of thermal properties with increasing Bt loading. Morphological studies of tensile fracture surfaces of EPDM/Bt composite proves good interaction between Bt particles and EPDM at 50 phr and formation of Bt agglomerates at 70 phr.     

Maleated polyethylene as a compatibilizing agent in cannabis indica stem’s flour-reinforced composite materials

Ethylene propylene diene terpolymer (EPDM) composites reinforced with wood flour of White Russian indica cannabis (ICF), a variety of marijuana obtained from government-licensed crops, were prepared. Wide particle size distribution range (136–1580 µm) of ICF was used. The wood flour was superficially treated with sodium hydroxide, and subsequently washed and dried. Composites with 30 and 60 parts of ICF by weight per hundred of rubber (phr) were prepared. Maleated polyethylene (MAPE) was used as a compatibilizer/coupling agent. The rubber compounds were mixed on a laboratory two-roll mill and cured composite sheets were obtained using compression molding technique. The effects of ICF and MAPE on the mechanical and physical properties of composites were analyzed. The addition of MAPE had positive effects on tensile strength, abrasion resistance, tear strength and compression set. The compatibilizing agent also had a slight effect on the hardness. The Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) results confirmed that MAPE improved the interfacial adhesion between the ICF particle and EPDM matrix. ICF and MAPE slightly affected the crystallinity, characterized using X-ray diffraction microscopy, and curing behavior of the composites. Lightweight (ρ?=?0.92 g/cm³) composites were obtained with load levels up to 60 phr of ICF.     

油茶果壳对PE-HD力学性能的影响

以废弃油茶果壳和高密度聚乙烯(PE-HD)为原料,采用挤出成型工艺制备了PE-HD/油茶果壳复合材料。采用热重法测试了油茶果壳的热稳定性,研究了油茶果壳平均粒径、添加量及相容剂马来酸酐接枝聚乙烯(MAPE)添加量对复合材料力学性能的影响。结果表明,油茶果壳初始热解温度为211℃,热解残炭率达31.35%。随着油茶果壳平均粒径减小、油茶果壳和MAPE添加量增加,复合材料的拉伸、弯曲和缺口冲击强度均呈现先增大后减小的趋势。当油茶果壳平均粒径为380μm,添加量为40份,MAPE添加量为3份时,复合材料的力学性能最佳。     

Mechanical and Damping Properties of Glass Fiber and Mica-Reinforced Epoxy Composites

Mica/glass fiber-reinforced epoxy with 0° and 45° ply angle were prepared by hand lay-up and the mechanical and damping properties were studied. Results show that the addition of mica resulted in decrease of tensile strength and modulus for both composites. Althogh flexural strength and modulus of composites with 45° appeared a maximum at 5 phr mica loading, that of composites with 0° reached a maximum at 10 phr mica loading. For composites with 0°, damping ratio reaches maximum at 5 phr mica. Although for composites with 45°, damping ratio decrease with increasing mica loading.     

Maleic anhydride‐grafted‐polybutadiene as a controlled defibrillating and dispersing agent for short aramid fiber reinforced thermoplastic polyurethane composite with improved mechanical properties

The reinforcing effect of resorcinol formaldehyde latex (RFL) coated short aramid fiber on an ester‐based thermoplastic polyurethane (TPU) was investigated on the basis of mechanical properties. Short fibers having different fiber length were used for the reinforcement. The exceptionally high Young's modulus and low strain modulus indicate the reinforcing effect of this fiber on to the TPU matrix. It has been observed that fibers of 3 mm length at 10 phr loading and 6 mm length even at a loading of 5 phr start to exhibit severe fibrillation: the longitudinal splitting of fiber having larger diameter into thinner fibrils during processing. Fibrillation favorably affects the mechanical bonding with the matrix because of the large surface area as well as surface irregularities provided by the fibrillated fiber. However, fibrillation adversely affects the fiber dispersion by enhancing the fiber aggregation. This leads to a greater disturbance in the strain hardening behavior of the TPU matrix and subsequently reducing the tensile strength and elongation at break especially at high fiber loading. Therefore, to control the degree of fibrillation a pre‐treatment has been applied on the aramid fiber surface with maleic anhydride‐grafted‐polybutadiene (PB‐g‐MA) prior to mixing it with the TPU matrix. A good quality of fiber dispersion with improved tensile strength and elongation at break has been achieved even with 6 mm short fiber at a loading of 10 phr with the treatment of only 5 phr of PB‐g‐MA. The tensile fractured surface morphological analyses of PB‐g‐MA coated fiber filled TPU composite strongly advocate these results. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2205–2216, 2013     

RFL coated aramid short fiber reinforced thermoplastic elastomer: Mechanical, rheological and morphological characteristics

Composite based on a new generation metallocene catalyzed thermoplastic elastomer ethylene-octene copolymer (EOC) and resorcinol formaldehyde latex (RFL) coated aramid short fiber was prepared by varying the short fiber loading from 1 to 10 phr. The mechanical, morphological and rheological characterizations were carried out. The impact of a low molecular weight maleic anhydride grafted 1, 2 polybutadiene (MA-g-PB) on various properties was also investigated. It has been observed that with increasing the short fiber content both the low strain modulus and modulus at 100% increase but the tensile strength and elongation at break decrease. The improvements in tensile strength coupled with elongation at break and good fiber dispersion particularly at high fiber loaded composite were achieved with the incorporation of MA-g-PB, which indicates that it acts as an interface modifier through compatibilization between the fiber and the EOC matrix as well as a good dispersing agent. The understanding of adhesion between the fiber and the polymer and the sticking of polymer traces on the tensile fractured fiber surface of the composite by scanning electron microscopic analyses further support the compatibilizing action of MA-g-PB. The melt rheological behavior such as storage modulus, loss modulus, complex viscosity and storage viscosity of the composites were investigated using a Rubber Process Analyser (RPA) under strain and frequency sweep mode.     

High‐strength and low‐stiffness composites of nanoclay‐filled thermoplastic polyurethanes

In this study, bulk polymerized clay‐tethered thermoplastic polyurethane (TPU) composites were synthesized that offered much improved tensile strength with negligible changes in tensile modulus. These composites contained intercalated, tethered layered silicate particles and were synthesized by mixing low molecular weight prepolymer chains containing unreacted –NCO groups with reactive layered silicate clay followed by catalyzed chain extension reaction with butanediol. The molar ratio of –NCO and –OH functional groups in the composite was varied between 1.0 and 1.2. It was found that an appreciable amount of –NCO groups was consumed in reaction with moisture present in the clay and some in quaternary ammonium ion‐catalyzed dimerization and trimerization. Composites with –NCO to –OH molar ratio 1.1 provided the best improvement in mechanical properties—the composite with 5 wt% clay provided a 60% increase in tensile strength and 50% increase in strain at break, while the tensile modulus increased only by 15% over TPU. POLYM. ENG. SCI., 45:1532–1539, 2005. © 2005 Society of Plastics Engineers     

Thermal and mechanical properties of plasticized poly(L‐lactide) nanocomposites with organo‐modified montmorillonites

Nanocomposites of poly(lactide) (PLA) and the PLA plasticized with diglycerine tetraacetate (PL‐710) and ethylene glycol oligomer containing organo‐modified montmorillonites (ODA‐M and PGS‐M) by the protonated ammonium cations of octadecylamine and poly(ethylene glycol) stearylamine were prepared by melt intercalation method. In the X‐ray diffraction analysis, the PLA/ODA‐M and plasticized PLA/ODA‐M composites showed a clear enlargement of the difference of interlayer spacing between the composite and clay itself, indicating the formation of intercalated nanocomposite. However, a little enlargement of the interlayer spacing was observed for the PLA/PGS‐M and plasticized PLA/PGS‐M composites. From morphological studies using transmission electron microscopy, a finer dispersion of clay was observed for PLA/ODA‐M composite than PLA/PGS‐M composite and all the composites using the plasticized PLA. The PLA and PLA/PL‐710 composites containing ODA‐M showed a higher tensile strength and modulus than the corresponding composites with PGS‐M. The PLA/PL‐710 (10 wt %) composite containing ODA‐M showed considerably higher elongation at break than the pristine plasticized PLA, and had a comparable tensile modulus to pure PLA. The glass transition temperature (T_g) of the composites decreased with increasing plasticizer. The addition of the clays did not cause a significant increase of T_g. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

造纸黑液干粉用量对PVC/CPE热塑性弹性体性能的影响

以造纸黑液经硫酸中和处理脱水后的黑液干粉为填料,采用熔融共混法制备了聚氯乙烯(PVC)/氯化聚乙烯(CPE)/黑液干粉热塑性弹性体复合材料。利用FTIR和TGA测试了黑液干粉的结构和热性能;利用微控电子万能试验机、TGA研究了黑液干粉含量对弹性体复合材料的力学性能、热降解性能和老化性能的影响。结果表明:黑液干粉中木质素等有机物含量为33%;添加黑液干粉能改善PVC/CPE弹性体复合材料的力学性能,当黑液干粉含量为30phr时,拉伸强度保持不变,断裂伸长率提高了8%,撕裂强度提高了5%;采用硬脂酸处理的黑液干粉,其用量为30phr时,复合材料综合性能较佳,其拉伸强度提高了7%,断裂伸长率提高了12%,撕裂强度提高了18%;黑液干粉含量30phr时,PVC/CPE弹性体复合材料热降解温度提高了5℃;添加黑液干粉的复合材料,在热氧老化后拉伸强度和邵尔A型硬度增加,断裂伸长率稍有下降。