Processability and characterization of poly(vinyl chloride)‐b‐poly(n‐butyl acrylate)‐b‐poly(vinyl chloride) prepared by living radical polymerization of vinyl chloride. Comparison with a flexible commercial resin formulation prepared with PVC and dioctyl phthalate

This work reports the synthesis and processing of a new flexible material based on PVC produced by living radical polymerization. The synthesis was carried out in a two‐step process. In the first step the macroinitiator α, ω‐di(iodo)poly(butyl acrylate) [α, ω‐di(iodo)PBA] was synthesized in water by single electron transfer/degenerative chain transfer mediated living radical polymerization (SET‐DTLRP) catalyzed by Na₂S₂O₄. In the second step this macroinitiator was reinitiated by SET‐DTLRP of vinyl chloride (VC), thereby leading to the formation of the block copolymer poly(vinyl chloride)‐b‐poly(butyl acrylate)‐b‐poly(vinyl chloride) [PVC‐b‐PBA‐b‐PVC]. This new material was processed on a laboratory scale. The DMTA traces showed only a single glass transition temperature, thus indicating that no phase segregation was present. The copolymers were studied with regard to their processing, miscibility, and mechanical properties. The first comparison with commercial formulations made with PVC and dioctyl phthalate (DOP) is presented. J. VINYL ADDIT. TECHNOL., 12:156–165, 2006. © 2006 Society of Plastics Engineers     

Poly(vinyl chloride) and wood flour press mould composites: New bonding strategies

In this work, different strategies for improving the association between hydrophilic wood flour surfaces and poly(vinyl chloride) (PVC) hydrophobic surfaces were tested. Three new coupling agents, based on living radical polymerisation (LRP), involving PVC were synthesised and tested in formulations with PVC and wood flour. The melt mixing behaviour was analysed in terms of the torque exerted by the mixing blades and related to the structural properties of the mixture. These products were ground and sheets were produced by press moulding. The composites were characterised by dynamic mechanical analysis. It was found that the use of a new block copolymer poly(vinyl chloride)‐b‐poly(hydroxypropyl acrylate)‐b‐poly(vinyl chloride), prepared by LRP, increases the elastic modulus of the composite, under controlled conditions, involving the use of specific amounts of the copolymer. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis of amphiphilic PVC‐b‐poly(hydroxypropyl acrylate) (PHPA)‐b‐PVC block copolymers with low PHPA contents and different molecular weights by (Single Electron Transfer)—(Degenerative Chain Transfer) living radical polymerization

The aim of this work was to synthesize new amphiphilic block copolymers, based on poly(vinyl chloride) (PVC) and containing poly(hydroxypropyl acrylate) (PHPA), by using the controlled/“living” radical polymerization (CLRP) method. Various block copolymers containing a small proportion of PHPA were prepared, each having a different molecular weight. The technique used was the same as that employed in the production of commercial PVC made by free‐radical polymerization. The materials were characterized in terms of their molecular structure, morphology, particle size, and surface and thermal properties. The CLRP preparation of block copolymers that are based on PVC and have low contents of other monomer units opens the possibility of synthesizing new materials whose properties are close to those of PVC but have new properties that may considerably enhance their performance. The incorporation of small amounts of PHPA into PVC block copolymers provided greater surface hydrophilicity and improved thermal stability while maintaining relevant processing properties, such as particle size and average molecular weight, so that they close to those of conventional PVC homopolymers. J. VINYL ADDIT. TECHNOL., 19:157‐167, 2013. © 2013 Society of Plastics Engineers     

A tough noncombustible material prepared by grafting of poly(2‐ethylhexyl acrylate) with vinyl chloride

A noncombustible tough poly(vinyl chloride) (tPVC) was prepared by suspension‐grafted copolymerization of poly(2‐ethylhexyl acrylate) (poly‐EHA; elastomer) with vinyl chloride (VC). Elastomer (poly‐EHA) was prepared by emulsion, mainly homopolymerization of 2‐ethylhexyl acrylate at a temperature of 30 ± 0.1°C in the presence of a redox system and with the advantage of dosing the monomer into two portions. Grafted‐suspension copolymerization of poly‐EHA with VC was carried out at 54 ± 0.1°C, keeping other reaction conditions only slightly modified in comparison with those for the polymerization of pure VC. An optimum content of the incorporated poly‐EHA in PVC was found to be in the range 7.5–8.5 wt %, whereas notched toughness of 85–87 kJ m^?2 was reached. Both below and above the found range of the content of poly‐EHA, the toughness decreases. A copolymer prepared by a direct‐emulsion copolymerization of 2‐EHA and VC (poly‐EHA‐co‐VC) exhibited worse mechanical properties than the copolymer prepared by two polymerization steps. On the basis of experimental results, effects of the reaction procedure on the properties of resulting material are described. In addition to good mechanical properties, tPVC also shows its noncombustibly. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2355–2362, 2002     

Deviation from the theoretical predictions in the synthesis of amphiphilic block copolymers in a wide range of compositions based on poly(vinyl chloride) by single electron transfer: Degenerative chain living radical polymerization in suspension medium

This work deals with the synthesis of different poly(vinyl chloride) (PVC) based block copolymers, containing poly(hydroxypropyl acrylate) segments having different compositions and molecular weights. These copolymers were synthesized via single electron transfer‐degenerative chain living radical polymerization. The block copolymers prepared showed deviations from the theoretical predictions in terms of molecular weight and polydispersity, which were ascribed to the heterogeneous nature of the reaction mixture. The technical problems addressed are important to the establishment of the required technological improvements for the industrial implementation. It has been shown that the control over the composition of the block copolymers is only achieved when the amount of vinyl chloride used in the second step of the polymerization was relatively high. The adhesion performance of these block copolymers in PVC‐wood flour composite formulations was studied by assessing the mechanical performance of such composites, when the copolymers were included in the composite formulations. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

氯乙烯/丙烯酸酯二元及多元共聚物的研究进展

介绍了氯乙烯/丙烯酸酯多元共聚物、聚氯乙烯树脂/丙烯酸酯/顺丁烯二酰亚胺接枝共聚物、聚氯乙烯树脂/N-取代马来酸胺/丙烯酸酯接枝共聚树脂、氯乙烯/乙酸乙烯/丙烯酸羟丙酯共聚物、氯乙烯/乙酸乙烯/丙烯酸丁酯共聚乳液、聚丙烯酸酯-氯乙烯接枝共聚物、氯乙烯/乙烯/丙烯酸羟乙酯共聚涂料树脂、氯乙烯/丙烯酸甲酯共聚乳液的特点、生产工艺及其性能和用途.     

Synthesis of core-shell emulsion copolymer of poly(butyl acrylate)/α-methyl styrene-co-methyl acrylate,with application as processing aid of poly(vinyl chloride)

The core-shell grafting copolymer of α-methyl styrene-methyl acrylate on poly(butyl acrylate) was synthesized. The particle morphology of latex and core-shell grafting polymerization was investigated as a function of: (a) reaction temperature; (b) initiator concentration used in the secondary polymerization; (c) monomer to polymer ratio; (d) emulsifier concentration. The compatibility of this copolymer with poly(vinyl chloride) (PVC) was determined by the method of solubility parameter and scanning electron microscopy. The rheological behavior of the blend of this copolymer with PVC was investigated. The mechanical properties of the blend were determined. The results show that this copolymer can be used as processing aid for PVC. © 1994 John Wiley & Sons, Inc.     

Rheological behavior and thermal properties of poly(butyl acrylate‐co‐2‐ethylhexyl acrylate)‐grafted vinyl chloride resin

The rheological behavior and thermal properties of a poly(butyl acrylate‐co‐2‐ethylhexyl acrylate) [P(BA‐EHA)]‐grafted vinyl chloride (VC) composite resin [P(BA‐EHA)/poly(vinyl chloride) (PVC)] and its materials were investigated. The rheological behavior, thermal stability, and Vicat softening temperature (VST) of P(BA‐EHA)/PVC were measured with capillary rheometry, thermal analysis, and VST testing, respectively. The effects of the P(BA‐EHA) content and the polymerization temperature of grafted VC on the rheological behavior of the composite resin were examined. The weight loss of the composite resin and its extracted remainder via heating were analyzed. The influence of the content and crosslinking degree of P(BA‐EHA) and the polymerization temperature of the grafted VC on VST of the materials was determined. The results indicated the pseudoplastic‐flow nature of the composite resin. The flow property of the modified PVC resin was improved because of the incorporation of the acrylate polymer. The molecular weight of PVC greatly influenced the flow behavior and VST of the composite resin and its materials. The flowability of the composite resin markedly increased, and the VST of its materials decreased as the polymerization temperature of the grafted VC increased. The initial degradation temperature of the composite resin increased as the P(BA‐EHA) content increased. The VST of the samples was enhanced a little as the content of the crosslinking agent increased in P(BA‐EHA). As expected, the composite resin, with good impact resistance, had better heating stability and flowability than pure PVC, whereas the VST of the material decreased little with increasing P(BA‐EHA) content. Therefore, P(BA‐EHA)/PVC resins prepared by seeded emulsion polymerization have excellent potential for widespread applications. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 419–426, 2005     

Poly(vinyl chloride)–polyol (AB)x block copolymers: Synthesis,characterization, and mechanical properties

Poly(vinyl chloride)–polyol (AB)_x block copolymers have been prepared by the condensation polymerization of low-molecular-weight hydroxy-terminated poly(vinyl chlorides) (PVC) and diisocyanate-capped polyester and polyether diols. The difunctional poly(vinyl chlorides) were synthesized by ozonization of commercial resin followed by metal hydride reduction. The (AB)_x block copolymers, which contained 3000 or 4300 molecular weight PVC block sizes and 1000–2000 molecular weight polyol segments, had a wide range of mechanical properties, depending on overall polymer structure. Tensile strengths ranged from 7.8 to 31.5 MPa, elongations from 125% to 610% and torsional stiffness temperatures (T_f) from 25°C to ?22°C.     

可逆加成-断裂链转移聚合制备聚氯乙烯-b-聚乙二醇-b-聚氯乙烯共聚物

合成了含黄原酸酯端基的聚乙二醇（X-PEG-X）大分子链转移剂,并以其为可逆加成-断裂链转移试剂调控氯乙烯（VC）溶液和悬浮聚合,合成聚氯乙烯-b-聚乙二醇-b-聚氯乙烯（PVC-b-PEG-b-PVC）三嵌段共聚物。X-PEG-X调控VC溶液聚合得到的共聚物的分子量随聚合时间增加而增大,分子量分布指数小于1.65。X-PEG-X具有水/油两相分配和可显著降低水/油界面张力的特性,以X-PEG-X为链转移剂和分散剂,通过自稳定悬浮聚合也可合成PVC-b-PEG-b-PVC共聚物,共聚物颗粒无皮膜结构,分子量随聚合时间增加而增大;由于VC悬浮聚合具有聚合物富相和单体富相两相聚合特性,共聚物分子量分布指数略大于溶液聚合共聚物。通过乙酸乙烯酯（VAc）扩链反应进一步证实了PVC-b-PEG-b-PVC的“活性”,并合成PVAc-b-PVC-b-PEG-b-PVC-b-PVAc共聚物。水接触角测试表明PVC-b-PEG-b-PVC的亲水性优于PVC。     

Synthesis of poly[(2‐oxo‐1,3‐dioxolan‐4‐yl)methyl vinyl ether‐co‐N‐phenylmaleimide] and its miscibility in blends with styrene‐acrylonitrile or poly(vinyl chloride)

The aim of the study was to investigate the synthesis of a copolymer bearing cyclic carbonate and its miscibility with styrene/acrylonitrile copolymer (SAN) or poly(vinyl chloride) (PVC). (2‐Oxo‐1,3‐dioxolan‐4‐yl)methyl vinyl ether (OVE) as a monomer was synthesized from glycidyl vinyl ether and CO₂ using quaternary ammonium chloride salts as catalysts. The highest reaction rate was observed when tetraoctylammonium chloride (TOAC) was used as a catalyst. Even at the atmospheric pressure of CO₂, the yield of OVE using TOAC was above 80% after 6 h of reaction at 80°C. The copolymer of OVE and N‐phenylmaleimide (NPM) was prepared by radical copolymerization and was characterized by FTIR and ¹H‐NMR spectroscopies and differential scanning calorimetry (DSC). The monomer reactivity ratios were given as r₁ (OVE) = 0.53–0.57 and r₂ (NPM) = 2.23–2.24 in the copolymerization of OVE and NPM. The films of poly(OVE‐co‐NPM)/SAN and poly(OVE‐co‐NPM)/PVC blends were cast from N‐dimethylformamide. An optical clarity test and DSC analysis showed that poly(OVE‐co‐NPM)/SAN and poly(OVE‐co‐NPM)/PVC blends were both miscible over the whole composition range. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1809–1815, 2000     

Internal plasticization of poly(vinyl chloride) by grafting acrylate copolymers via copper-mediated atom transfer radical polymerization

Internal plasticization of poly(vinyl chloride) (PVC) was achieved in one-step using copper-mediated atom transfer radical polymerization to graft different ratios of random n-butyl acrylate and 2–2-(2-ethoxyethoxy)ethyl acrylate copolymers from defect sites on the PVC chain. Five graft polymers were made with different ratios of poly(butyl acrylate) (PBA) and poly(2–2-(2-ethoxyethoxy)ethyl acrylate) (P2EEA); the glass transition temperatures (T_g) of functionalized PVC polymers range from − 25 to − 50°C. Single T_g values were observed for all polymers, indicating good compatibility between PVC and grafted chains, with no evidence of microphase separation. Plasticization efficiency is higher for polyether P2EEA moieties compared with PBA components. The resultant PVC graft copolymers are thermally more stable compared to unmodified PVC. Increasing the reaction scale from 2 to 14 g produces consistent and reproducible results, suggesting this method could be applicable on an industrial scale.     

Synthesis and characterization of poly(butyl acrylate‐co‐ethylhexyl acrylate)/ poly(vinyl chloride)[P(BA‐EHA)/PVC] novel core‐shell modifier and its impact modification for a poly(vinyl chloride)‐based blend

Synthesis of poly(butyl acrylate‐co‐ethylhexyl acrylate)‐core/poly(vinyl chloride)‐shell [P(BA‐EHA)/PVC] used as a modifying agent of PVC via semicontinuous seeded emulsion copolymerization is reported here. Diameter distributions and morphology of the composite latex particles were characterized with the aid of particle size analyzer and transmission electron microscopy (TEM). The grafting efficiency (GE) and grafting ratio (GR) of vinyl chloride (VC) grafted onto the P(BA‐EHA) with varying content of crosslinking agent and core‐shell ratios were investigated. TEM studies indicated that the P(BA‐EHA)/PVC latex particles have core‐shell structure, and the P(BA‐EHA) rubbery particles in blending materials were uniformly dispersed in PVC matrix. Dynamic mechanical analysis (DMA) results revealed that the compatibility between the P(BA‐EHA) and the PVC matrix was significantly improved due to the presence of the P(BA‐EHA)‐grafted‐VC copolymer. The notched impact strength of the blending material with 3 wt% of rubber content was seven times that of the PVC. Linear regressions of mechanical properties as loading of the modifier were made. The resulting data of notched impact strength and elongation at break for the blending materials deviated significantly from regression lines within 3–4.5 wt% of the P(BA‐EHA) content. The PVC blends modified by the modifier exhibited good toughness and easy processability. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

Improving the antifouling property of poly(vinyl chloride) membranes by poly(vinyl chloride)‐g‐poly(methacrylic acid) as the additive

To improve the antifouling property of poly(vinyl chloride) (PVC) membranes, a series of poly(methacrylic acid) grafted PVC copolymers (PVC‐g‐PMAA) with different grafting degree were synthesized via one‐step atom transfer radical polymerization process utilizing the labile chlorines on PVC backbones followed by one‐step hydrolysis reaction. PVC/PVC‐g‐PMAA blend membranes with different grafting degree and copolymer content were prepared by nonsolvent induced phase separation method. The surface chemical composition, surface charge, membrane structures, wettability, permeability, separation performances and the fouling resistance of blend membranes were carefully investigated. The results indicated that the PMAA chains were segregated towards the surface and the membranes were endowed with negative charge. The hydrophilicity and permeability of the blend membranes were obviously improved. Furthermore, the antifouling ability especially at neutral or alkaline environments was also significantly increased. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42745.     

Compatibilization of poly(vinyl chloride) with polyamide and with polyolefin by using poly(lauryllactam‐random‐caprolactam‐block‐caprolactone)

The compatibilization of various poly(vinyl chloride) (PVC) blends was investigated. The blend systems were PVC‐polyamide 12 (PA12), PVC‐polypropylene (PP), and PVC‐ethylene‐propylene‐diene rubber (EPDM) with a new compatibilizing agent, random‐block terpolymer poly(ω‐lauryllactam‐random‐?‐caprolactam‐block‐?‐caprolactone) or systems containing these copolymers. The results were compared to those obtained in previous studies using poly(ω‐lauryllactam‐block‐?‐caprolactone) copolymer. The new block copolymer was specially synthesized by reactive extrusion. Observation by scanning electron microscopy (SEM) revealed that compatibilized blends had a finer morphology than the noncompatibilized blends. Addition of 10 weight percent (wt%) of block copolymer proved to be sufficient to give a significant improvement of the mechanical properties of the immiscible PVC blends at room temperature and at high temperatures that were above the glass transition temperature of PVC. For polyolefins, a three‐component compatibilizing system including maleated polypropylene, polyamide 12, and block copolymer was used. It was found that poly(ω‐lauryllactam‐random‐?‐caprolactam‐block‐?‐caprolactone) was the more efficient compatibilizing agent for the modification of PVC‐polyamide 12, PVC‐polypropylene, and PVC‐ethylene‐propylene‐diene rubber blends. J. VINYL. ADDIT. TECHNOL., 11:95–110, 2005. © 2005 Society of Plastics Engineers     

Irreversible deformation of plasticized and impact-modified poly(vinyl chloride)

Tensile mechanical properties of DOP-plasticized poly(vinyl chloride) (PVC) and methyl methacrylate-butyl acrylate copolymer (MMA-BA) or ethylene vinyl acetate-vinyl chloride copolymer (EVA-VC) modified PVC have been studied. The irreversible deformation processes have been investigated using optical microscopy. Thermal analysis and x-ray diffraction were used to investigate the structure of the PVC blends. The differences in behavior observed for the modified and plasticized PVC are discussed on the basis of their morphology.     

Synthesis and evaluation of poly(dioctyltin maleate‐styrene‐methyl acrylate) as a stabilizer for poly(vinyl chloride)

A novel thermal stabilizer poly(dioctyltin maleate‐styrene‐methyl acrylate) [P(DOTM‐St‐MA)] was synthesized by radical solution polymerization with benzene as the solvent and 2,2‐azobisisobutyronitrile as the initiator. The structure of terpolymer was characterized by FTIR and ¹H‐NMR spectra, and thermal stability of the stabilizer was measured by thermogravimetric analysis (TGA). Evaluation of [P(DOTM‐St‐MA)] as thermal stabilizer for poly(vinyl chloride) (PVC) was measured by acidimeter, and the extent of changing color of PVC was measured by thermal aging method. Compatibilities of four stabilizers with PVC were characterized by scanning electron microscope (SEM). The results showed that, with the same tin content in PVC mixtures, [P(DOTM‐St‐MA)] exhibited better performance as a PVC stabilizer compared with other stabilizers,such as poly(dibutylin maleate‐styrene‐methyl acrylate), DOTM, and dibutylin maleate (DBTM). Furthermore, [P(DOTM‐St‐MA)] had better compatibility with PVC in PVC processing. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and characterization of the novel block copolymer poly(ε‐caprolactone)‐b‐poly(4‐vinyl pyridine) by the combination of coordination and controlled free‐radical polymerizations

A novel block copolymer, poly(ε‐caprolactone)‐b‐poly(4‐vinyl pyridine), was synthesized with a bifunctional initiator strategy. Poly(ε‐caprolactone) prepolymer with a 2,2,6,6‐tetramethylpiperidinyloxy (TEMPO) end group (PCL_T) was first obtained by coordination polymerization, which showed a controlled mechanism in the process. By means of ultraviolet spectroscopy and electron spin resonance spectroscopy, the TEMPO moiety was determined to be intact in the polymerization. The copolymers were then obtained by the controlled radical polymerization of 4‐vinyl pyridine in the presence of PCL_T. The desired block copolymers were characterized by gel permeation chromatography, Fourier transform infrared spectroscopy, and NMR spectroscopy in detail. Also, the effects of the molecular weight and concentration of PCL_T on the copolymerization were investigated. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2280–2285, 2004     

Synthesis and characterization of poly(vinyl chloride‐co‐vinyl acetate)‐graft‐poly[(meth)acrylates] by atom transfer radical polymerization

The graft polymerization of methyl methacrylate and butyl acrylate onto poly(vinyl chloride‐co‐vinyl acetate) with atom transfer radical polymerization (ATRP) was successfully carried out with copper(I) thiocyanate/N,N,N′,N′,N″‐pentamethyldiethylenetriamine and copper(I) chloride/2,2′‐bipyridine as catalysts in the solvent N,N‐dimethylformamide. For methyl methacrylate, a kinetic plot of ln([M]₀/[M]) (where [M]₀ is the initial monomer concentration and [M] is the monomer concentration) versus time for the graft polymerization was almost linear, and the molecular weight of the graft copolymer increased with increasing conversion, this being typical for ATRP. The formation of the graft polymer was confirmed with gel permeation chromatography, ¹H‐NMR, and Fourier transform infrared spectroscopy. The glass‐transition temperature of the copolymer increased with the concentration of methyl methacrylate. The graft copolymer was hydrolyzed, and its swelling capacity was measured. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 183–189, 2005     

Controlled free‐radical polymerization of vinyl chloride

Owing to the importance of poly(vinyl chloride) (PVC) as the second‐largest plastic in volume after the polyolefins and above styrene polymers, the control of the free‐radical polymerization of vinyl chloride (VC) is of high industrial and academic interest. But still the term “controlled” polymerization is not yet clearly defined. Often it is used for quasi‐living polymerizations with equilibrium reactions in the initiation and/or termination step or for the control of the molecular weight distribution (MWD), but it can also be applied to several structural aspects such as stereochemistry, branching, or special technical properties. In the present article, the control of chain growth and chain transfer is discussed. It has been well known for many years that the propagation step in the VC polymerization is terminated to a large degree by the rather frequent and temperature‐dependent chain transfer of the growing macromolecules to the monomer. Therefore, the degree of polymerization is strongly governed by the polymerization temperature. However, this transfer step does not result in a controlled or a narrow MWD. By means of free‐radical nitroxide‐mediated polymerization of VC in suspension, PVC with a narrower MWD can be obtained also at higher polymerization temperatures. The resulting PVC with nitroxide end groups can act as a macro‐initiator for various monomers, resulting in two‐block copolymers, which are, e.g., interesting compatibilizers in blends with PVC. J. VINYL ADDIT. TECHNOL., 11:86–90, 2005. © 2005 Society of Plastics Engineers