Improving thermal conductivity and shear strength of carbon nanotubes/epoxy composites via thiol‐ene click reaction

This study investigates the effect of the thiol‐ene click reaction on thermal conductivity and shear strength of the epoxy composites reinforced by various silane‐functionalized hybrids of sulfhydryl‐grafted multi‐walled carbon nanotubes (SH‐MWCNTs) and vinyl‐grafted MWCNTs (CC‐MWCNTs). The results of Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, thermal gravimetric analysis (TGA), and transmission electron microscopy (TEM) show that the sulfhydryl groups and vinyl groups are successfully grafted onto the surface of MWCNTs, after treatment of MWCNT with triethoxyvinylsilane and 3‐mercaptopropyltrimethoxysilane, respectively. Scanning electron microscopy (SEM), HotDisk thermal constant analyzer (HotDisk), optical microscope, and differential scanning calorimetry (DSC) are used to characterize the resultant composites. It is demonstrated that the hybrid of 75 wt % SH‐MWCNTs and 25 wt % CC‐MWCNTs has better dispersion and stability in epoxy matrix, and shows a stronger synergistic effect in improving the thermal conductivity of epoxy composite via the thiol‐ene click reaction with 2,2′‐azobis(2‐methylpropionitrile) as thermal initiator. Furthermore, the tensile shear strength results of MWCNT/epoxy composites and the optical microscopy photographs of shear failure section indicate that the composite with the hybrid MWCNTs has higher shear strength than that with raw MWCNTs. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44579.     

Development of multiwalled‐carbon‐nanotube‐welded carbon fibers and evaluation of the interfacial strength in epoxy composites

Multiwalled carbon nanotube (MWCNT)‐welded carbon fibers (CFs) were prepared by a three‐step process, which included polyacrylonitrile (PAN) coating, MWCNT absorption, and heat treatment. The structure of these materials was characterized by scanning electron microscopy, Fourier‐transform infrared spectroscopy, and Raman spectroscopy. The MWCNTs were uniformly assembled on the surface of the PAN‐coated CFs and welded by a PAN‐based carbon layer after heat treatment. The contact angle of the MWCNT‐welded CFs in the epoxy resins was 41.70°; this was 22.35% smaller than that of the unsized CFs. The interfacial shear strength (IFSS) of the MWCNT‐welded CF–epoxy composite was 83.15 MPa; this was 28.89% higher than that of the unsized CF–epoxy composite. The increase in the IFSS was attributed to the enhancement of adhesions between the CFs and polymer matrix through the welding of the MWCNTs on the CFs. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45027.     

Dispersion of multiwalled carbon nanotubes in polyacrylonitrile‐co‐starch copolymer matrix for enhancement of electrical,thermal, and gas barrier properties

Nanomaterials gained great importance on account of their wide range of applications in many areas. Carbon nanotubes (CNTs) exhibit exceptional electrical, thermal, gas barrier, and tensile properties and can therefore be used for the development of a new generation of composite materials. Functionalized multiwalled carbon nanotubes (MWCNTs) reinforced Polyacrylonitrile‐co‐starch nanocomposites were prepared by in situ polymerization technique. The structural property of PAN‐co‐starch/MWCNT nanocomposites was studied by X‐ray diffraction, scanning electron microscopy, and transmission electron microscopy. The conductivity, tensile strength, and thermal properties of nanocomposites were measured as a function of MWCNT concentrations. The thermal stability, conductivity, and tensile strength of PAN‐co‐starch/MWCNT nanocomposites were improved with increasing concentration of MWCNTs. Oxygen barrier property of PAN‐co‐starch/MWCNT nanocomposites was calculated and it was found that, the property was reduced substantially with increase of MWCNTs proportion. The synthesized PAN‐co‐starch/MWCNT nanocomposites may used for electrostatically dissipative materials, aerospace or sporting goods, and electronic materials. © 2013 Society of Plastics Engineers     

Tunable dielectric properties in polyacrylonitrile/multiwall carbon nanotube composites

Composites containing polyacrylonitrile (PAN) and different mass contents of multiwall carbon nanotubes (MWCNTs) were prepared and structurally investigated. X‐ray Diffraction of pristine PAN reveals the presence of crystalline and amorphous phases which change their ratio under thermal annealing and addition of MWCNT. For as prepared samples, thermal analysis reveals two glass transition temperatures, which support the hypothesis that unoriented PAN is a two‐phase material. Infrared spectrum of as prepared PAN suggests that the polymer is not stabilized. Dielectric investigations of PAN/MWCNT composites show that permittivity has a strong increase as the MWCNT mass content increases, while the dielectric losses are comparable in all samples. These results suggest that PAN/MWCNT composites could find important applications in electronics. POLYM. COMPOS., 38:1741–1748, 2017. © 2015 Society of Plastics Engineers     

Effect of glass fiber on the electrical resistivities of polyoxymethylene/maleic anhydride‐grafted polyethylene/multiwalled carbon nanotube composites

The effect of glass fiber (GF) on the electrical resistivities of polyoxymethylene (POM)/maleic anhydride‐grafted polyethylene (MAPE)/multiwalled carbon nanotube (MWCNT) composites is investigated. The POM/MAPE/MWCNT composites at a MWCNT loading of 0.75% are nonconductive because most of MWCNTs are isolated in the MAPE islands, and their electrical resistivities decrease significantly after the addition of GF because of the formation of MAPE‐coated GF structure, which facilitates the formation of conductive paths and was confirmed by field emission scanning electron microscopy (FESEM). The formation of MAPE‐coated GF structure is attributed to the interaction between GF and MAPE during melt compounding, as contrasted by the uncoated GF using high‐density polyethylene (HDPE) instead of MAPE. Nonconductive POM/5–20% MAPE/0.75% MWCNT composites become conductive upon the addition of 20% GF. This preparation method for conductive materials can be generalized to POM/5–20% maleic anhydride‐grafted polypropylene (MAPP)/0.75% MWCNT composites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41794.     

5‐Sulfoisophthalic acid monolithium salt doped polypyrrole/multiwalled carbon nanotubes composites for EMI shielding application in X‐band (8.2–12.4 GHz)

This article describes the synthesis and characterization of highly conductive polypyrrole (PPy)/multiwalled carbon nanotube (MWCNT) composites prepared by in situ polymerization of pyrrole using 5‐sulfoisophthalic acid monolithium salt [lithio sulfoisophthalic acid (LiSiPA)] as dopant and ferric chloride as oxidant. Several samples were prepared by varying the amounts of MWCNTs ranging from 1 to 5 wt %. Scanning electron microscope and transmission electron microscope images clearly show a thick coating of PPy on surface of MWCNTs. The electrical conductivity of PPy increased with increasing amount of MWCNTs and maximum conductivity observed was 52 S/cm at a loading of 5 wt % of MWCNTs. Pure PPy prepared under similar conditions had a conductivity of 25 S/cm. Electromagnetic interference (EMI) shielding effectiveness (SE) also showed a similar trend and average EMI shielding of ?108 dB (3 mm) was observed for sample having 5 wt % MWCNT in the frequency range of 8.2–12.4 GHz (X‐band). The light weight and absorption dominated total SE of ?93 to ?108 dB of these composites indicate the usefulness of these materials for microwave shielding. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45370.     

Polystyrene composites containing crosslinked polystyrene‐multiwalled carbon nanotube balls

Crosslinked polystyrene‐multiwalled carbon nanotube (PS‐MWCNT) balls, which act as conductive microfillers, were prepared by the in situ suspension polymerization of styrene with MWCNTs and divinyl benzene (DVB) as a crosslinking agent. The diameters of the synthesized crosslinked PS‐MWCNT balls ranged from 10 to 100 μm and their electrical conductivity was about 7.7 × 10^?3 S/cm. The morphology of the crosslinked PS‐MWCNT balls was observed by scanning electron microscopy and transmission electron microscopy. The change in the chemical structure of the MWCNTs was confirmed by Raman spectroscopy and Fourier transform infrared spectroscopy. The mechanical and electrical properties of the PS/crosslinked PS‐MWCNT ball composites were investigated. It was found that the tensile strength, ultimate strain, Young's modulus, and impact strength of the PS matrix were enhanced by the incorporation of the crosslinked PS‐MWCNT balls. In addition, the mechanical properties of the PS/crosslinked PS‐MWCNT ball composites were better than those of the PS/pristine MWCNT composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Fabrication and characterization of homogeneous composites of polypropylene and multiwalled carbon nanotubes

The polypropylene‐grafted multiwalled carbon nanotubes (PP‐MWCNTs) were produced from the reaction of PP containing the hydroxyl groups and MWCNTs having 2‐bromoisobutyryl groups. The PP‐MWCNTs had a significantly rougher surface than the original MWCNTs. PP‐MWCNTs had PP layers of thickness 10–15 nm on the outer walls of the MWCNTs. PP/PP‐MWCNT composites and PP/MWCNT composites were prepared by solution mixing in o‐xylene. Unlike PP/MWCNT composites, PP‐MWCNTs were homogeneously dispersed in the PP matrix. As a consequence, the thermal stability and conductivity of PP/PP‐MWCNT composites were dramatically improved even if only 1 wt % of PP‐MWNTs was added to the PP matrix. The good miscibility of PP and PP‐MWCNTs plays a critical role in the formation of the homogeneous composites and leads the high thermal stability and conductivity. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

A comparative study on the properties of the different amino‐functionalized multiwall carbon nanotubes reinforced epoxy resin composites

Multiwall carbon nanotubes (MWCNTs) were amino‐functionalized by 1,2‐ethylenediamine (EDA)' triethylenetetramine (TETA), and dodecylamine (DDA), and investigated by fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, and thermogravimetric analysis (TGA). The dispersion of the DDA functionalized MWCNT in DMF is better than that of the MWCNT functionalized by the EDA and the TETA. Carbon nanotubes reinforced epoxy resin composites were prepared, and the effect of the amino‐functionalization on the properties of the composites was investigated by differential scanning calorimetry (DSC), dynamical mechanical analysis (DMA), and TGA. The composites reinforced by the MWCNTs demonstrate improvement in various mechanical properties. The increase of T_g of the composites with the addition of amino‐functionalized MWCNT compared to the T_g of the composites with the addition of unfunctionalized MWCNT was due to the chemical combination and the physical entanglements between amino group from modified MWNTs and epoxy group from the epoxy resin. The interfacial bonding between the epoxy and the amino group of the EDA and the TETA‐modified MWCNT is more important than the well dispersion of DDA‐modified MWCNT in the composites for the improvement of the mechanical properties. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Efficient functionalization of multi‐walled carbon nanotubes with p‐aminophenol and their application in the fabrication of poly(amide‐imide)‐matrix composites

The ultrasonically assisted preparation and characterization of poly(amide‐imide) (PAI) composites containing functionalized multi‐walled carbon nanotubes (MWCNTs) are reported. To improve the dispersion in and compatibility with the polymer matrix, the MWCNTs were surface‐modified with p‐aminophenol (p‐AP) under microwave irradiation. The process is fast, one‐pot, easy and results in a high degree of functionalization as well as dispersibility in organic solvents. The p‐AP‐functionalized MWCNTs (MWCNTs‐AP) were analysed by means of field emission and transmission electron microscopy, Fourier transform infrared spectroscopy, X‐ray diffraction and thermogravimetric analysis (TGA). The results consistently confirm the formation of p‐AP functionalities on MWCNTs which are able to undergo additional reactions, while the structure of the MWCNTs remains relatively intact. MWCNTs‐AP/PAI hybrid films were prepared with various MWCNTs‐AP contents (5–15 wt%) using a solution‐casting technique. Microscopic observations show that the dispersion of the MWCNTs‐AP is improved as a result of the organic groups on the MWCNT surface and functional groups in the PAI structure. The properties of the obtained composites were characterized extensively using the aforementioned techniques. TGA results show that the hybrid films exhibit a good thermal stability. Tensile mechanical testing was performed for the prepared composites, the results of which indicate an increase in the elastic modulus and tensile strength with increasing MWCNTs‐AP content. © 2013 Society of Chemical Industry     

Synthesizing multi‐walled carbon nanotube‐polymethyl methacrylate conductive composites and poly(lactic acid) based composites

Multi‐walled carbon nanotube was modified with polymethyl methacrylate (MWCNT‐PMMA) by in situ solution radical polymerization in the presence of 2,2′‐Azobis (isobutyronitrile) as an initiator. The products with different addition of methyl methacrylate (MMA) were pressed into slices to prepare specimens for electrical conductivity testing. It was found that the MWCNT‐PMMA nanocomposites demonstrate excellent electrical conductivity. To investigate the microsphere morphology and the colloidal surfactant of MWCNTs in MWCNT‐PMMA composites, samples were submitted to scanning electron microscopy and transmission electron microscopy. The thermogravimetric analysis of the prepared composites confirmed that MWCNTs as a thermal stabilizer for PMMA, which could have a wide range of potential applications, such as in catalysts, sensors, environmental remediation, and energy storage. Two series of poly(lactic acid) (PLA) based biocomposites with different MMA additions and MWCNT‐PMMA composites contents were prepared with twin‐screw extruding and injection molding. The results show the mechanical properties changed a little with the MMA and MWCNT‐PMMA composites contents increasing, which suggested the well compatibility between MWCNT‐PMMA composites and PLA. POLYM. COMPOS., 37:503–511, 2016. © 2014 Society of Plastics Engineers     

The Microstructure and thermal diffusivity of carbon nanostructures/Si3N4 composites processed using spark plasma sintering

Graphene nanoribbons (GNRs) were obtained by unzipping multiwall carbon nanotubes (MWCNTs). Three different silicon nitride-carbon nanostructures were prepared by spark plasma sintering (SPS): ceramic composites that contained 1 wt% carbon nanofibers (CNFs), 1 wt% MWCNTs and 1 wt% GNRs respectively. The α to β-Si₃N₄ transformation ratio and thermal diffusivity of GNR/Si₃N₄ composites were higher than both CNF/Si₃N₄ composites and MWCNT/Si₃N₄ composites. Furthermore, the higher thermal diffusivities of GNR/Si₃N₄ composites can primarily be attributed to the higher number of elongate β-Si₃N₄ grains.     

Microwave‐absorbing performance and mechanical properties of poly(vinyl chloride)/acrylonitrile–butadiene rubber thermoplastic elastomers filled with multiwalled carbon nanotubes and silicon carbide

Poly(vinyl chloride) (PVC)/acrylonitrile–butadiene rubber (NBR) were mixed with multiwalled carbon nanotubes (MWCNTs) and silicon carbide (SiC) to prepare microwave‐absorbing composites. The complex permittivity, direct‐current (dc) conductivity, microwave‐absorbing performance, morphology, and mechanical properties of the composites were studied. The real and imaginary parts of the permittivity of the composites increased with increasing MWCNT content. The premixing of the MWCNTs with PVC was more beneficial to the dispersion of MWCNTs; this led to a higher dc conductivity and permittivity and better microwave‐absorbing performance than the premixing of MWCNTs with NBR for the PVC/NBR/MWCNT composites. The PVC/NBR/MWCNT composites had a minimum reflection loss (RL_min) of ?49.5 dB at the optimum thickness of 1.96 mm. The efficient microwave absorption of the PVC/NBR/MWCNT composites was due to a high dielectric loss and moderate permittivity. The incorporation of SiC into the PVC/NBR/MWCNT composites increased the real and imaginary parts of permittivity of the composites. When the SiC content was 70 phr, RL_min decreased to ?34.9 dB at a thickness of 3 mm. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Preparation of conductive polyphenylene sulfide/polyamide 6/multiwalled carbon nanotube composites using the slow migration rate of multiwalled carbon nanotubes from polyphenylene sulfide to polyamide 6

Conductive polyphenylene sulfide (PPS)/polyamide 6 (PA6)/multiwalled carbon nanotube (MWCNT) composites having 10–30 wt % PA6 and 1 wt % MWCNTs are prepared by melt mixing at 300°C for 8 min using a high concentration PPS/MWCNT masterbatch approach, and the migration kinetics of MWCNTs from thermodynamically unfavored PPS to favored PA6 was investigated. The morphology of the composites was investigated by field emission scanning electron microscopy and transmission electron microscopy, showing the localization of most MWCNTs in the PPS phase and at the interface, being different from the case of direct melt mixing where non‐conductive materials were obtained with most MWCNTs found in the PA6 phase and at the interface. The electrical resistivity and morphology of the materials as a function of time were investigated, showing that the conductive materials can be prepared within a mixing time of 4–16 min because of the slow migration rate of MWCNTs from PPS toward PA6, and MWCNTs can eventually migrate into the PA6 phase after a long mixing time of 30 min. The slow migration rate of MWCNTs was attributed to the high viscosity ratio of the two phases. This article shows a good example where the migration of MWCNTs was slow enough to control and can be used to prepare conductive polymer blends. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42353.     

Conductivity enhancement of carbon nanotube and nanofiber-based polymer nanocomposites by melt annealing

The addition of multi-walled carbon nanotubes (MWCNTs) or carbon nanofibers (CNFs) to polymeric melts offers a convenient route to obtain highly conductive plastics. However, when these materials are melt processed, their conductivity can be lost. Here, it is shown that conductivities can be recovered through melt annealing at temperatures above the polymer's glass transition temperature (T_g). We demonstrate these results for both MWCNT and CNF-based composites in polystyrene (PS). The mechanism behind the conductivity increase is elucidated through modeling. It involves a transition from aligned, unconnected particles prior to annealing to an interconnected network after annealing through viscoelastic relaxation of the polymer. Such re-arrangement is directly visualized for the case of the CNF-based composites using confocal microscopy. The annealing-induced increase in particle connectivity is also reflected in dynamic rheological measurements on both MWCNT and CNF composites as an increase in their elastic moduli at low frequencies.     

Direct functionalization with 3,5‐substituted benzoic acids of multiwalled carbon nanotube/epoxy composites

Directly functionalized multiwalled carbon nanotubes (MWCNTs) with benzene‐1,3,5‐tricarboxylic acid (BTC) and 3,5‐diaminobenzoic acid (DAB) were successfully accomplished with less structural damage as confirmed by XPS and FT‐Raman results. Their dispersibility and thermal stability were achieved after the functionalization. The functional groups on MWCNT surfaces can accelerate the curing reaction of epoxy composites remarkable inducing rather low exothermic peak temperature (T_p) and exothermic heat of reaction (ΔH). The values of activation energy (E_a) obtained from Kissinger and Ozawa methods obviously decreased with the introduction of MWCNTs, especially DAB‐MWCNTs. The dynamic mechanical properties notably enhanced with the incorporation of unmodified and functionalized MWCNTs. The crosslink density (ρ) increased and free volume fraction (f_g) decreased, resulting in dramatic increase of glass transition temperatures (T_g) and decrease of coefficient of thermal expansion. Additionally, epoxy composites exhibited low dielectric constant close to that of neat epoxy resin. From these remarkable properties, MWCNT/epoxy composites can be considered as a good candidate for high performance insulation materials. POLYM. ENG. SCI., 53:2194–2204, 2013. © 2013 Society of Plastics Engineers     

Influence of aminosilane‐functionalized carbon nanotubes on the rheometric,mechanical, electrical and thermal degradation properties of epoxidized natural rubber nanocomposites

We describe the preparation, characterization and physical properties of multiwalled carbon nanotube (MWCNT)‐filled epoxidized natural rubber (ENR) composites. To ensure better dispersion in the elastomer matrix, the MWCNTs were initially subjected to aminopropyltriethoxysilane (APS) treatment to bind amine functional groups (?NH₂) on the nanotube surface. Successful grafting of APS on the MWCNT surface through Si–O–C linkages was confirmed using Fourier transform infrared spectroscopy. Grafting of APS on the MWCNT surface was further corroborated using elemental analysis. ENR nanocomposites with various filler loadings were prepared by melt compounding to generate pristine and APS‐modified MWCNT‐filled elastomeric systems. Furthermore, we determined the effects of various filler loadings on the rheometric, mechanical, electrical and thermal degradation properties of the resultant composite materials. Rheometric cure characterization revealed that the torque difference increased with pristine MWCNT loading compared to the gum system, and this effect was more pronounced when silane‐functionalized MWCNTs were loaded, indicating that this effect was due to an increase in polymer–carbon nanotube interactions in the MWCNT‐loaded materials. Loading of silane‐functionalized MWCNTs in the ENR matrix resulted in a significant improvement in the mechanical, electrical and thermal degradation properties of the composite materials, when compared to gum or pristine MWCNT‐loaded materials.© 2013 Society of Chemical Industry     

Preparation of titania/carbon nanotube composites using supercritical ethanol and their photocatalytic activity for phenol degradation under visible light irradiation

Titanium dioxide (anatase, TiO₂) nanoparticles have been successfully deposited onto multi-walled carbon nanotubes (MWCNTs) via hydrolysis of titanium isopropoxide in supercritical ethanol. The as-prepared composites were characterized by X-ray diffraction, transmission electron microscopy and X-ray photoelectron spectroscopy. It was demonstrated that the MWCNTs were decorated with well-dispersed anatase nanoparticles less than 7 nm in diameter. The size and loading content of the nanoparticles on MWCNTs could be tuned by manipulating the ratio of precursor to MWCNTs, and the formation mechanism of the composites was also discussed. The absorbance spectrum of the resultant TiO₂/MWCNT composites extended to the whole UV-visible region due to the decoration of TiO₂ on MWCNTs. The TiO₂/MWCNT composites were used as photocatalyst for phenol degradation under irradiation of visible light, which showed higher efficiency compared to a mixture of TiO₂ and MWCNTs.     

Temperature-dependent charge transport in TiO2–multiwalled carbon nanotube composites

Charge transport properties of TiO₂–multiwalled carbon nanotube (MWCNT) composites were investigated. The TiO₂–MWCNT composites were fabricated by spark plasma sintering of a mixture of TiO₂ nanoparticles and MWCNTs. Temperature-dependent electrical conductivities of the composites reveal that the percolation threshold for the MWCNT network is affected by temperature, and that the activation process for electron hopping is also influenced by the percolation. Based on this interdependence, an integrated charge transport model, including both the effects of the percolation and the electron hopping, is proposed for this system.     

Effects of carbon nanotube functionalization on the mechanical and thermal properties of epoxy composites

Chemically functionalized multi-walled carbon nanotube (MWCNT)/bisphenol-A glycidol ether epoxy resin/2-ethyl-4-methylimidazole composites were prepared. MWCNTs were first treated by a 3:1 (v/v) mixture of concentrated H₂SO₄/HNO₃, and then triethylenetetramine (TETA) grafting was carried out. X-ray photoelectron spectroscopy analysis proved the effectiveness of H₂SO₄/HNO₃ treatment and confirmed the TETA functionalization mechanism. Chemical functionalization decreases the crystalline content of MWCNTs, however, it did not greatly disrupt their structure. Transmission electron microscopy showed that there was a TETA thin layer on the MWCNT surface, which contributes to the homogenous dispersion of MWCNTs in epoxy matrix and the improvement of the MWCNT-epoxy interfacial interaction. Thus the impact strength, bending strength and thermal conductivity of the composites are enhanced.