Scientific Principles of Drying Technique (in Russian)B.S. Sazhin and V.B. Sazhin Nauka,Moscow, 1997, 448 pages

ABSTRACT

A novel low cost tray dryer equipped with a solar air collector, a heat storage cabinet and a solar chimney is designed and tested. The design is based on energy balances and on an hourly-averaged radiation data reduction procedure for tilted surfaces. Measurements of total solar radiation on an horizontal plane, ambient temperature and humidity, air speed, temperature and relative humidity inside the dryer as well as solids moisture loss-in-weight data are employed as a means to study the performance of the dryer. First, detailed diagnostic experiments are carried out with no drying material on the trays. Next, a number of experiments is conducted using a controlled reference material whose reproducible dehydration pattern allows comparisons among runs. Drying is also tested during night operation and under adverse weather conditions. For all the employed conditions, the material gets completely dehydrated at a satisfactory rate and with an encouraging system's efficiency.     

Dynamic Modeling and a Parametric Study of an Indirect Solar Cabinet Dryer

A dynamic mathematical model for drying of agricultural products in an indirect cabinet solar dryer is presented. This model describes the heat and mass transfer in the drying chamber and also considers the heat transfer and temperature distribution in a solar collector under transient conditions. For this purpose, using conservation laws of heat and mass transfer and considering the physical phenomena occurring in a solar dryer, the governing equations are derived and solved numerically. The model solution provides an effective tool to study the variation of temperature and humidity of the drying air, drying material temperature, and its moisture content on each tray. The predicted results are compared with available experimental data. It is shown that the model can predict the performance of the cabinet solar dryer in unsteady-state operating conditions well. Furthermore, the effect of some operating parameters on the performance and efficiency of dryer is investigated and compared with selected published data.     

CFD simulation of corn drying in a natural convection solar dryer

A computational fluid dynamics model was developed to simulate the corn drying process in a solar cabinet dryer. Incident solar radiation was modeled using a dual-band spectrum to simulate the absorption of shortwave radiation by corn and account for the greenhouse effect caused by glazing materials. The performance of the dryer was simulated at fair and overcast weather conditions. The model allowed visualization of temperature, humidity, and air velocity profiles in the dryer. The model was validated with experimental results, which showed an overprediction of temperature (8.5%) and humidity (21.4%). The experimental humidity profile suggests that there was stagnation in the airflow of the dryer, which was accurately predicted by the model. The model was used to simulate the dryer’s performance under overcast conditions, and the predicted moisture removal was 32% less than the simulated fair-weather case.     

A Method for Determination of Porosity Change from Shrinkage Curves of Deformable Materials

The novel low-cost band thermodynamic dryer equipped with a solar collector, a parabolic focusing collector, a heat exchanger, screw fan, and a drying cabinet with a band was designed and tested. The maximum temperature in the solar collector reached 85°C, which was 55°C above the ambient temperature. The required drying time was 4.5 h, much reduced from the traditional solar drying time of 48 h. The final moisture content of the Roselle calyx was 12% w.b., which is the recommended storage moisture content. Measurements of ambient temperature and humidity, air temperature, and relative humidity inside the dryer as well as solids moisture loss-in-weight data are employed as a means to study the performance of the dryer. Solar drying was compared with conventional sun drying and heated air drying, using the following evaluation criteria: drying time, dried Roselle color, texture, taste, and production cost. For evaluation, a model-based Technique for Order Preference by Similarity to Ideal Solution (TOPSIS) methodology was used. After the evaluation, the proposed continuous solar dryer was found to be better than conventional drying and heated air drying due to slower drying rate and better quality of the dried Roselle.     

Small Capacity Mobile Dryers for Drying Biological Materials

Creation of the universal technology and solution for drying of biological materials is almost impossible since various materials are concerned and various parts of plants are dried (root, stem, flower, bloom, seed, and fruit). Three original designs of devices for drying of biological materials have been developed. First, there are two types of mobile solar dryers for drying various biological materials by direct and combined use of solar energy, a design with the direct use of solar energy, solar air collector, and photovoltage system, and a design with combined use of solar energy, solar air collector, and wind motor. The procedure for dimensioning some basic elements of the dryer has been presented, and the analysis is given showing how the parameters of materials being dried, the collector construction, and climatic, and weather conditions influence the efficiency of the collector active surface. Having considered the advantages of radiation drying as well as the reasons for its limited application, a design concept of a mobile radiation dryer for drying biological materials at atmospheric pressure is given. Furthermore, optimization of operation modes and construction parameters of the proposed mobile dryer design is provided, with respect to the analysis showing how radiation source and characteristics of material being dried influence the drying rate and dried material quality.     

Coupled Heat and Mass Transfer in a Solar Grain Dryer

This paper presents the analysis of a coupled heat and mass transfer process in a fixed-bed solar grain dryer. Measurements of moisture concentration and air humidity along with temperature measurements were carried out in a solar grain dryer located in Port Harcourt, Nigeria, at the latitude of 4.858°N and longitude of 8.372°E. The process was also modelled, mathematically, by a set of partial differential equations that were coupled within the grain and through the grain boundary with the hot drying air. A finite difference scheme was used to obtain the moisture concentration and air humidity, and temperature fields within the grain and drying air. There was good agreement between the theoretical and experimental results at specified Biot and Posnov numbers, and varying Fourier number. The effects of time, space, and key model parameters such as the Biot and Posnov numbers and the initial conditions of the grains and drying air were simulated and discussed. The results from this study can be used to specify the design parameters for solar grain dryers.     

Experimental study of a multiple-effect humidification solar desalination technique

The object of this research is to experimentally investigate the principal operating parameters of a new desalination process working with an air multiple-effect humidification-dehumidification method. A test set-up was designed and constructed to carry out and optimize this technique. The main parts of the present set-up consist of a heat equipment device (heat exchanger), a spray humidifier and a dehumidifier system. This equipment was used to simulate the seawater desalination process experimentally with an eight-stage air solar collector heating-humidifying system. The outlet temperature of the air solar collector was correlated for use in the desalination process as a solar heating device. The operating conditions studied were: ratio of water to dry air mass flow rate through the system, humidifier inlet absolute humidity, dry air mass flow rate through the system and solar irradiation or humidifier inlet air temperature. The experimental results obtained were used to put stress and correlate the influence of the different operating conditions on the behavior of the eight-stage air heating-humidifying desalination process. The ratio of water to dry air mass flow rates was optimized, precisely 45%. The value of dry air mass flow rate through the system can be also varied with solar radiation in order to have a maximum of humidity content at the end of the system and though working in an adiabatic humidification process.     

Analysis of Energy and Environmental Parameters during Solar Cabinet Drying of Apple and Carrot

A modular solar cabinet dryer equipped with an air collector including a drying chamber with different tray arrangements was developed to determine moisture changes in different sizes and forms (slices and cubes) of apple and carrot pieces and to carry out serial measurements of temperatures, solar radiation, and air humidity distributions during the drying process. The initial and final moisture contents (w.b.) of fresh products were 88 and 26% for apple and 71 and 13% for carrot with initial weights of 1.56 and 3 kg, respectively. The results revealed that the temperature inside the chamber was strongly negatively correlated with air humidity (R² = 0.91) and that the length of the drying period was influenced by the weather conditions, as the cloudy weather retarded drying of carrots. It was possible to reach an air drying temperature over 41°C with a daily total solar energy incident on the collector's surface of 857.2 kJ/(m² day) for apples and 753.20 kJ/(m² day) for carrots. The analysis of energy requirements to remove moisture from apples and carrots during the total drying period showed values of 3300.19 and 7428.28 kJ/kg, respectively. The amount of air to remove water from the samples was also determined as 126.93 m³ for apples and 928.56 m³ for carrots.     

The drying kinetics of seeded grape in solar dryer with PCM-based solar integrated collector

This paper presents a novel type of dryer for experimentally evaluating the drying kinetics of seeded grapes. In the developed drying system, it has been particularly included an expanded-surface solar air collector, a solar air collector with phase-change material (PCM) and drying room with swirl element. An expanded-surface solar air collector has been used to achieve high heat transfer and turbulence effect whiles a solar air collector with PCM has been used to perform the drying process even after the sunset. On the other hand, the swirl elements have been located to give the swirl effect to air flow in drying room. These advantages make the proposed novel system a promising dryer in that lower moisture value and less drying time. The drying experiments have been carried out simultaneously both under natural conditions and by the dryer with swirl flow and without swirl flow at three different air velocities. The obtained moisture ratio values have been applied to six different moisture ratio models in the literature. The model having the highest correlation coefficient (R) and the lowest Chi-square (χ²) value has been determined as the most relevant one for each seeded grape drying status.     

Energy Analysis of a New Design of a Photovoltaic Cell-Assisted Solar Dryer

In this study, a new type of solar dryer was designed and manufactured. This new solar dryer is composed of a heat pipe collector, a drying chamber, a load cell, an air circulation fan, photovoltaic cells (PvC), batteries, and halogen lamps. In this experimental study, tomatoes were used to test the drying process. The drying air was heated by the heat pipe collector and forced through the tomatoes by a blower fan during the daytime. The photovoltaic cells, which were used to run the fan, were also used to charge the batteries during the day. These charged batteries were used for running the halogen lamps during the night, when the halogen lamps were used to heat the drying-air-assisted photovoltaic cells. During the drying period, the drying air temperature, relative humidity, air flow rates, solar radiation, and loss of mass were measured in the solar dryer. Then, the measured data were used for energy analysis.     

DRYING KINETICS OF SOME FRUITS

Drying kinetics of four Fruits (namely, apple, pear, kiwi and banana) were studied by introducing an one-parameter empirical mass transfer model, involving a characteristic parameter (drying constant), as a function of process variables. The model was tested with data produced in a laboratory dryer, using non-linear regression analysis. The investigation involved a wide range of characteristic dimensions of samples and air conditions (temperature, humidity, and superficial velocity). The parameters of the model considered were found to be greatly affected by sample characteristic dimension and air temperature. The model also involved the equilibrium material moisture content which was formulated in the form of the GAB equation. Its parameters were evaluated by means of non-linear regression analysis to independent experiments covering two process variables (temperature and water activity of the surrounding air).     

Solar Drying of Peeled Longan Using a Side Loading Type Solar Tunnel Dryer: Experimental and Simulated Performance

This article presents experimental and simulated results of drying of peeled longan in a side-loading solar tunnel dryer. This new type of solar tunnel dryer consists of a flat-plate solar air heater and a drying unit with a provision for loading and unloading from windows at one side of the dryer. These are connected in series and covered with glass plates. A DC fan driven by a 15-W solar cell module supplies hot air in the drying system. To investigate the experimental performance, five full-scale experimental runs were conducted and 100 kg of peeled longan was dried in each experimental run. The drying air temperature varied from 32 to 76°C. The drying time in the solar tunnel dryer was 16 h to dry peeled longan from an initial moisture content of 84% (w.b.) to a final moisture content of 12% (w.b.), whereas it required 16 h of natural sun drying under similar conditions to reach a moisture content of 40% (w.b.). The quality of solar-dried product was also good in comparison to the high-quality product in markets in terms of color, taste, and flavor. A system of partial differential equations describing heat and moisture transfer during drying of peeled longan in this solar tunnel dryer was developed and this system of nonlinear partial differential equations was solved numerically by the finite difference method. The numerical solution was programmed in Compaq Visual FORTRAN version 6.5. The simulated results agreed well with the experimental data for solar drying. This model can be used to provide the design data and it is essential for optimal design of the dryer.     

DRYING KINETICS OF SOME FRUITS

ABSTRACT

Drying kinetics of four Fruits (namely, apple, pear, kiwi and banana) were studied by introducing an one-parameter empirical mass transfer model, involving a characteristic parameter (drying constant), as a function of process variables. The model was tested with data produced in a laboratory dryer, using non-linear regression analysis. The investigation involved a wide range of characteristic dimensions of samples and air conditions (temperature, humidity, and superficial velocity). The parameters of the model considered were found to be greatly affected by sample characteristic dimension and air temperature. The model also involved the equilibrium material moisture content which was formulated in the form of the GAB equation. Its parameters were evaluated by means of non-linear regression analysis to independent experiments covering two process variables (temperature and water activity of the surrounding air).     

Modeling Solar Drying Rate of Wastewater Sludge

Efficient solar drying requires that the drying rate is quantitatively known as a function of the environment and the control. To develop a drying-rate model for wastewater sludge, data were collected at a solar drying installation in Füssen, Germany. In this solar dryer, wet sludge is uniformly spread over a concrete floor under a greenhouse-like transparent cover. The sludge is mixed mechanically several times a day by an autonomous robot (electric mole®), the structure is fan-ventilated horizontally, and the indoor air is mixed by electric fans. Data of evaporation rate, environmental conditions, and control operations were collected over three drying cycles. Evaporation rate via sludge sampling and via vapor balance across the structure compared favorably, justifying the use of hourly vapor-balance data. Four types of prediction models were considered: physical, additive, multiplicative, and neural network. The multiplicative model has been selected for potential implementation. The most important predictors of evaporation rate, for the conditions under consideration, were (1) solar radiation, (2) outdoor temperature, (3) ventilation rate, and (4) dry solids content of the sludge. Air mixing is an order of magnitude less effective (per unit of air discharge) than ventilation.     

SINGLE-LAYER DRYING BEHAVIOR OF MEXICAN TEA LEAVES (CHENOPODIUM AMBROSIOIDES) IN A CONVECTIVE SOLAR DRYER AND MATHEMATICAL MODELING

Single-layer solar drying experiments were conducted for Mexican tea leaves (Chenopodium ambrosioides) grown in Marrakech. An indirect forced convection solar dryer was used in drying the Mexican tea leaves at different conditions such as ambient air temperature (21° to 35°C), drying air temperature (45° to 60°C) with relative humidity (29 to 53%), airflow rate (0.0277 to 0.0556 m ³/s), and solar radiation (150–920 W/m²). The experimental drying curves showed only a falling rate period. In order to select the suitable form of drying curves, 14 mathematical models were applied to the experimental data and compared according to their statistical parameters. The main factor in controlling the drying rate was found to be the temperature. The drying rate equation was determined empirically from the characteristic drying curve. The diffusion coefficient of the Chenopodium ambrosioides leaves was estimated and varied between 1.0209 × 10^?9 and 1.0440 × 10^?8 m ²·s^?1.The activation energy was found to be 89.1486 kJ·mol^?1.     

DYNAMIC SIMULATION AND CONTROL OF CONVEYOR-BELT DRYERS

Abstract

The dynamic behavior of conveyor-belt dryers involving externally controlled heat and mass transfer phenomena has been studied via digital simulation. The investigation concerned an industrial dryer used for the moisture removal from wet raisins. The dryer consisted of three drying chambers and a cooling section, all involving the same conveyor belt. For each chamber, perfect temperature control was assumed for the drying air temperature, while its humidity was left uncontrolled. The effect of material temperature and moisture content at the entrance of the dryer and the drying air temperature on material temperature and moisture content at the exit of the dryer and the corresponding drying air humidity, have been explored by step forcing the disturbance and manipulated variables in the non-linear dryer model simulator. Results showed that material moisture content at the exit of the dryer is greatly affected by material moisture content at the entrance as well as by the drying air temperature. Reliable transfer functions for each process module were obtained by fitting several transfer function models on the simulated data using a least-squares approach. It was found that when input material moisture content could be instantly measured, the system responded slowly enough so that excellent control could be achieved for material moisture content at the exit of each chamber. In this case a Pi-feedback cascade temperature controller was used. When a 15 sec delay measuring sensor was introduced, poor performance was observed. A simplified lead-lag feedforward controller, added to the system, in conjunction with the primary Pi-feedback cascade controller, resulted in good control performance of the delay sensor system.     

ANALYSIS OF A GEODESIC DOME SOLAR FRUIT DRYER

This paper analyzes use of geodesic domes as low cost and practical solar energy drying systems, especially for developing countries. A geodesic dome solar fruit dryer was designed, constructed and tested for drying grapes. The structure was constructed using wooden members, covered with transparent tedlar plastic and a black absorber inner shell. Fresh air is heated in the space between the outer shell and the absorber sheet. The hot air then passes through the fruits on the trays and exits from the top. The dryer was tested for drying grapes under two different modes, namely natural convection and forced air flow. In addition, theoretical results were obtained by thermal-electrical simulation and considering the heat and mass transfer phenomena between the air and the grapes.     

DYNAMIC SIMULATION AND CONTROL OF CONVEYOR-BELT DRYERS

The dynamic behavior of conveyor-belt dryers involving externally controlled heat and mass transfer phenomena has been studied via digital simulation. The investigation concerned an industrial dryer used for the moisture removal from wet raisins. The dryer consisted of three drying chambers and a cooling section, all involving the same conveyor belt. For each chamber, perfect temperature control was assumed for the drying air temperature, while its humidity was left uncontrolled. The effect of material temperature and moisture content at the entrance of the dryer and the drying air temperature on material temperature and moisture content at the exit of the dryer and the corresponding drying air humidity, have been explored by step forcing the disturbance and manipulated variables in the non-linear dryer model simulator. Results showed that material moisture content at the exit of the dryer is greatly affected by material moisture content at the entrance as well as by the drying air temperature. Reliable transfer functions for each process module were obtained by fitting several transfer function models on the simulated data using a least-squares approach. It was found that when input material moisture content could be instantly measured, the system responded slowly enough so that excellent control could be achieved for material moisture content at the exit of each chamber. In this case a Pi-feedback cascade temperature controller was used. When a 15 sec delay measuring sensor was introduced, poor performance was observed. A simplified lead-lag feedforward controller, added to the system, in conjunction with the primary Pi-feedback cascade controller, resulted in good control performance of the delay sensor system.     

Hybrid Solar Dryer for Quality Dried Tomato

A prototype of a hybrid solar dryer was developed for drying of tomato. It consists of a flat-plate concentrating collector, heat storage with auxiliary heating unit, and drying unit. It has a loading capacity of 20 kg of fresh half-cut tomato. The dryer was tested in different weather and operating conditions. The performance of the dryer was compared with an open sun-drying method. Drying performance was evaluated in terms of drying rate, color, ascorbic acid, lycopene, and total flavonoids. Tomato halves were pretreated with UV radiation, acetic acid, citric acid, ascorbic acid, sodium metabisulphite, and sodium chloride. Sodium metabisulphite (8 g L^?1) was found to be effective to prevent the microbial growth at lower temperature (45°C).