Synthesis and properties of waterborne epoxy acrylate nanocomposite coating modified by MAP-POSS

In this paper, waterborne epoxy acrylate (EA) coating modified with methylacryloylpropyl polyhedral oligomeric silsesquioxanes (MAP-POSS) was prepared. The cure kinetics of the coating was investigated by differential scanning calorimetry (DSC). The curing process, thermal and mechanical properties of the coating were investigated by FTIR, dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA). These results show that the non-isothermal curing process can be described by Kissinger method and a two-parameter autocatalytic Šesták–Berggren (S–B) model. The kinetic equations of curing reaction were obtained. The UV-curing property of MAP-POSS/EA nanocomposite coating is better than that of pure epoxy acrylate system. The glass transition temperature (T_g) increases with increasing MAP-POSS content. When MAP-POSS content is 12 wt%, the T_g reaches the maximum 54.3 °C which is 9.5 °C higher than that of pure epoxy acrylate.     

基于变活化能模型的T800/环氧树脂预浸料固化反应动力学研究

为了深入了解某新型高温固化T800/环氧树脂预浸料的固化行为,借助差示扫描量热仪(DSC),采用非等温DSC法研究了T800/环氧树脂预浸料的固化反应过程。基于唯象模型,系统研究了该预浸料的固化反应特征温度及固化动力学参数,确定该预浸料中环氧树脂的固化反应动力学模型为自催化模型。采用等转化率法,分析了预浸料中环氧树脂的反应活化能随固化度的变化情况,结果表明在整个固化反应过程中,树脂固化反应活化能变化较大,传统模型法基于全固化过程活化能不变的假设无法准确描述该固化反应。采用变活化能自催化模型,利用粒子群全局优化算法,得到了T800/环氧树脂预浸料的固化动力学方程,结果表明该模型能较好地描述实验现象,可为进一步研究该预浸料的热力学性能及其成型过程中的质量控制提供理论基础。     

Cure kinetics, morphological and dynamic mechanical analysis of diglycidyl ether of bisphenol-A epoxy resin modified with hydroxyl terminated poly(ether ether ketone) containing pendent tertiary butyl groups

Hydroxyl terminated poly(ether ether ketone) based on tert-butyl hydroquinone (PEEKTOH) was used to modify a diglycidyl ether of bisphenol-A epoxy resin. A diamine, 4,4′-diaminodiphenylsulfone was used as the curing agent. Isothermal differential scanning calorimetric measurements of the blends were carried out at 180, 165 and 150 °C. The extent of reaction was found to decrease with the addition of PEEKTOH. The phenomenological model developed by Kamal was used for kinetic analysis of curing reaction. The curing reaction followed autocatalytic mechanism regardless of the presence and amount of oligomer present in the epoxy resin. The experimental and theoretical reaction rates were in good agreement during the initial stages of the reaction. The experimental values were lower than theoretical rate during the final stages of reaction due to increase in the viscosity of the system. A semiemperical model was used to explain diffusion control during final stages of reaction. The cured blends exhibited two phase morphology at all the curing temperatures. A uniform particle size distribution was observed at all compositions. The domain size decreased slightly with increase in oligomer content and with decrease in curing temperature. Finally, the viscoelastic properties were analysed using dynamic mechanical thermal analysis. Two T_gs corresponding to epoxy rich and thermoplastic rich phases were evident from the dynamic mechanical spectrum.     

Synthesis and characterization of partly fluorinated poly(phthalazinone ether)s crosslinked by allyl group for passive optical waveguides

It is necessary to introduce cross-linkable groups onto polymer chains as the processability and thermal stability of the polymers for passive waveguide device applications are very dependent on their cross-linking capabilities. Herein a series of novel cross-linkable allyl-containing fluorinated poly(phthalazinone ether)s (Allyl-FPPEs) have been prepared by a modified polycondensation of 4-(4-hydroxylphenyl)(2H)-phthalazin-1-one (DHPZ), decafluorobiphenyl (DFBP), 4,4′-(hexafluoroisopropylidene)diphenol (6F-BPA), and 3,3′-diallyl-4,4′-dihydroxybiphenyl (DA-DHBP) for optical waveguide applications. The obtained random polymers were characterized by FT-IR, NMR and GPC. The resulting polymers having good solubility in polar organic solvents at room temperature, can be easily spin-coated into thin films with attracting optical quality, good thermal stabilities (the temperatures of 1% mass-loss after curing: 455-503 °C), and high glass transition temperatures (T_gs: 167-251 °C) which could further increase by about 20 °C after thermal cross-linking. The crosslinked polymer films exhibit good optical properties. By adjusting the feed ratio of the reactants, the refractive indices of TE and TM modes (at 1550 nm) could be well controlled in the range of 1.4998-1.5618 and 1.4954-1.5520, respectively. The optical losses of the crosslinked polymers possess rather low values, less than 0.3 dB/cm at 1550 nm.     

Microwave-assisted synthesis of tetrasubstituted aryl imidazole based polymers via cascade polycondensation process

Poly(Tetrasubstituted Aryl Imidazole)s (PTAIs), a new class of poly(heteroaromatic) polymers was prepared via a cascade polycondensation process, under microwave irradiation. These polymers were obtained by the tetrasubstituted aryl imidazole ring formation involving bis(aryl α-diketone)s, bis(arylaldehyde)s, mono(arylamine)s and ammonium acetate. The polymerization performed under microwave irradiation allowed to get high molecular weight PTAIs in very short reaction times. The chemical structure of these PTAIs was confirmed by NMR spectroscopy. Thermogravimetric analyses (TGA) showed a very good grade of thermal stability of these polymers. Glass transition temperatures (T_g) of PTAIs ranging from 155 °C to 265 °C were determined by Differential Scanning Calorimetry (DSC).     

Rheological cure characterization of a polyfunctional epoxy acrylic resin

The curing reaction of a well-controlled epoxy functional acrylic resin based on glycidyl methacrylate (GMA), specifically a statistical copolymer with butyl acrylate (BA), and a commercial linear diamine (Jeffamine® D-230) was monitored using rheological measurements. The evolution of viscoelastic properties, such as storage modulus (G′) and loss modulus (G′′) and complex viscosity (η^*) was recorded in both dynamic and isothermal conditions, at six different temperatures (50–100 °C). An autocatalytic kinetic model was proposed, and all the kinetic parameters including reaction orders and kinetic constants were determined for the cross-linking reaction at temperatures above glass transition temperature of fully cured network (T_g∞). The overall curing process was described by a second-order phenomenological rheokinetic equation based on the model of Kamal. In addition, an empirical model was used to predict the change in viscosity of this system with time until gelation is reached.     

Cure kinetics of epoxy resin used for advanced composites

The cure kinetics of an epoxy resin used for the preparation of advanced polymeric composite structures was studied by isothermal differential scanning calorimetry (DSC). A series of isothermal DSC runs provided information about the kinetics of cure over a wide temperature range. According to the heat evolution behavior during the curing process, several influencing factors of isothermal curing reactions were evaluated. The results showed that the isothermal kinetic reaction of this epoxy resin followed an autocatalytic kinetic mechanism. In the latter reaction stage, the curing reaction became controlled mainly by diffusion. Cure rate was then modeled using a modified Kamal autocatalytic model that accounts for the shift from a chemically controlled reaction to a diffusion‐controlled reaction. The model parameters were determined by a nonlinear multiple regression method. Copyright © 2004 Society of Chemical Industry     

Curing kinetics study of an epoxy resin system for T800 carbon fiber filament wound composites by dynamic and isothermal DSC

Curing kinetics of DGEAC/DDM/DETDA/DGEB epoxy resin system was studied using dynamic and isothermal differential scanning calorimetry (DSC) for the preparation of T800 carbon fiber filament wound composites. In dynamic experiment, four kinds of epoxy resin systems were studied. Curing characteristics, such as curing range and curing temperatures of the epoxy resin system with mixed hardeners (DGEAC/DDM/DETDA), were found lying within those of the two epoxy resin systems with a single hardener (DGEAC/DDM, DGEAC/DETDA). The addition of reactive diluter (DGEB) caused increase in curing range and exothermic heat. In addition, the activation energies calculated by the isoconversional method of all four resin systems decreased to the minimum value in the early stage due to the autocatalytic role of hydroxyl groups in the curing reaction and then increased due to the increased viscosity and crosslink of epoxy systems. The addition of reactive diluter led to the decrease in activation energies on the initial stage (conversion = 0.1–0.3). In isothermal experiment, a series of isothermal DSC runs provided information about the curing kinetics of the DGEAC/DDM/DETDA/DGEB system over a wide temperature range. The results showed that the isothermal kinetic reaction of the epoxy resin followed an autocatalytic kinetic mechanism. The autocatalytic kinetic expression chosen in this work was suitable to analyze the curing kinetics of this system. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Long-term strength prediction of concrete with curing temperature

This paper describes a new strength time temperature prediction equation, which utilizes curing temperatures to improve the accuracy of estimates of long-term strength. To develop the model equation, existing data reported in the literature were collected and used. The data were converted into a relative strength ratio based on the strength at 28 days for 8 average curing temperatures in a range of − 0.6∼59.7 °C. The effect of the diffusion shell, which happens during cement hydration, on the long-term strength as a function of the curing temperature was considered using the rate constant model. Temperature influence factors such as rate constant, limiting strength, and reaction coefficient, which are functions of curing temperature, were incorporated in the new equation. Verification of the proposed model was performed by regression analysis.The results of regression analyses showed that the proposed model has higher reliability than existing model equations. The proposed model has higher accuracy at long-term ages the difference with existing models at an early age is not significant.     

Synthesis and characterization of high temperature cyanate-based shape memory polymers with functional polybutadiene/acrylonitrile

New thermosetting shape memory cyanate polymers (SMCPs) modified with polybutadiene/acrylonitrile (PBAN) were synthesized and compared with polyethylene glycol (PEG)-modified SMCPs for integration into the family of high temperature shape memory polymers with controllable glass transition temperatures (T_g) used in the aerospace industry. The materials were characterized in terms of microstructure, thermal properties, mechanical properties and shape memory properties by Fourier transform infrared spectroscopy, differential scanning calorimetry, thermogravimetric analysis, dynamic mechanical analysis, and tensile tests. Differing from the SMCP with PEG, the new cyanate-based shape memory polymer with PBAN (T_g ∼255.1.0 °C) had better shape memory properties and higher thermal stability (relatively high initial degradation temperature and high char residue value at 800 °C). Both of the SMCPs with PBAN and PEG displayed exceedingly high glass transition temperatures over 241.3 °C and higher toughness than unmodified polycyanurate. These qualities render them desirable candidates as matrices in polymer composites, particularly for space applications.     

Effect of fly ash on the kinetics of Portland cement hydration at different curing temperatures

This paper describes the effect of fly ash on the hydration kinetics of cement in low water to binder (w/b) fly ash-cement at different curing temperatures. The modified shrinking-core model was used to quantify the kinetic coefficients of the various hydration processes. The results show that the effect of fly ash on the hydration kinetics of cement depends on fly ash replacement ratios and curing temperatures. It was found that, at 20 °C and 35 °C, the fly ash retards the hydration of cement in the early period and accelerates the hydration of cement in the later period. Higher the fly ash replacement ratios lead to stronger effects. However, at 50 °C, the fly ash retards the hydration of the cement at later ages when it is used at high replacement ratios. This is because the pozzolanic reaction of the large volumes of fly ash is strongly accelerated from early in the aging, impeding the hydration of the cement.     

Resin transfer molding (RTM) process of a high performance epoxy resin. I: Kinetic studies of cure reaction

The cure kinetics of a high performance PR500 epoxy resin in the temperature range of 160–197°C for the resin transfer molding (RTM) process have been investigated. The thermal analysis of the curing kinetics of PR500 resin was carried out by differential scanning calorimetry (DSC), with the ultimate heat of reaction measured in the dynamic mode and the rate of cure reaction and the degree of cure being determined under isothermal conditions. A modified Kamal's kinetic model was adapted to describe the autocatalytic and diffusion‐controlled curing behavior of the resin. A reasonable agreement between the experimental data and the kinetic model has been obtained over the whole processing temperature range, including the mold filling and the final curing stages of the RTM process.     

Soluble polyimides with trifluoromethyl pendent groups

Unsymmetrical and symmetrical diamine monomers containing trifluoromethyl groups, 2-trifluoromethyl-4,4′-diaminodiphenyl sulfide and 2,2′-bis(trifluoromethyl)-4,4′-diamino-diphenyl sulfide, were synthesized from 2-chloro-5-nitrobenzotrifluoride as a starting material in two steps, respectively. Diamine monomers were polymerized with PMDA, BPDA, BTDA, and ODPA using a solution imidization method with N-methyl-2-pyrrolidone as a solvent at 190 °C to obtain the corresponding polyimides. They had inherent viscosities that ranged from 0.54 to 0.71 dL/g in N-methyl-2-pyrrolidone at 30 °C. All of the synthesized polyimides showed good solubility in polar aprotic solvents and phenolic solvents regardless of the number of trifluoromethyl groups. The 5% weight loss temperatures of the polyimides are in the range of 534–561 °C in nitrogen, and 505–542 °C in air. The T_g values and the thermal expansion coefficients of these polymers are in the range of 234–325 °C and in the range of 47.4–63.2 ppm/°C, respectively. Also, all of the synthesized polyimides have relatively low refractive indices (around 1.6) and birefringence (below 0.36).     

The effect of prepolymer crystallinity on solid-state polymerization of poly(bisphenol A carbonate)

The effect of prepolymer crystallinity on the solid-state polymerization (SSP) of poly(bisphenol A carbonate) was examined using nitrogen as a sweep fluid. A low-molecular-weight prepolymer was synthesized by melt transesterification and prepolymers with different crystallinities (11.7%, 23.3%, 33.7%) were prepared with supercritical carbon dioxide treatment. SSP of the three prepolymers was then carried out at reaction temperatures in the range of 150-190 °C, with a prepolymer particle size of 75 μm and a N₂ flow rate of 1600 ml/min. The glass-transition temperature (T_g), absolute weight-average molecular weight (M_n), and percent crystallinity were measured at various times during each SSP. At each reaction temperature, SSP of the lower crystallinity prepolymer (11.7%) always resulted in higher-molecular-weight polymers, compared with the polymers synthesized using the higher crystallinity prepolymer (23.3% and 33.7%). The crystallinity of the polymers synthesized from the high crystallinity prepolymer was significantly higher than for those synthesized from the low crystallinity prepolymer. Higher crystallinity of the prepolymer and the synthesized polymers may lower the reaction rate by reducing chain-end mobility or/and by inhibiting byproduct diffusion.     

TDE-85/DICY/取代脲中温固化体系的固化动力学

采用DSC研究了以双氰胺/取代脲为潜伏型中温固化体系的三官能团环氧树脂TDE-85的固化反应动力学,探讨了反应机理并确定了最佳的固化工艺参数。结果表明,固化温度<140℃时,受扩散效应和双氰胺在环氧树脂中溶解速率的影响,体系的等温固化行为与自催化模型存在偏差;固化温度>150℃后,体系的等温固化行为可用自催化反应模型很好地描述,其表观活化能为86.33 kJ/mol,指前因子为2.68×1010,总反应级数(m+n)为2～3。综合变温DSC和等温DSC的实验结果,可确定体系的最佳固化工艺条件为:120℃下预固化1 h后再升温至150℃保温1 h。     

Synthesis, characterization, and properties of novel phenylene-silazane-acetylene polymers

New phenylene-silazane-acetylene polymers, P1 and P2, have been synthesized using Sonogashira cross-coupling reactions with a new designed ethynyl-ended silylenediamine, N,N′-bis(4-ethynylphenyl)-1,1-diphenylsilylenediamine (1), as the key monomer. This also represents the first example that construction of polymers containing silazane unit with Sonogashira coupling reaction. The structures of monomer and polymers were well characterized. Their thermal properties were studied by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Both polymers had good thermal stability with their temperatures at 5% weight loss (T_d5) being higher than 394 °C under nitrogen and higher than 385 °C in air, respectively. Their char yields at 1000 °C under N₂ were above 70%. The fundamental photophysical properties in solution were also investigated. Both polymers showed fluorescence in ultraviolet region with moderate quantum yields. These polymers had potential to be used as high-temperature resistant resins and light-emitting materials with good thermal stability.     

Chromophore-functionalised polymides with high-poling stabilities of the nonlinear optical effect at elevated temperature

Functionalised second-order nonlinear optical (NLO) polyimides have been developed. The key challenge in our approach was a one-step synthesis of these polymers, by reaction of di(hydroxyalkyl) chromophores and diimides utilising the Mitsunobu reaction. Glass transition temperatures in the range of 205-224°C were obtained. Thin spincoated films of the polymers were corona-poled and analysed by second-harmonic generation; values for d₃₃ of 30 pm/V were obtained. Poled order stability measurements over periods of 210-500 h resulted in 70-90% of remaining NLO-response at 125°C.     

Copolymerization of dichlorodiphenylsulfone with bis(chlorophthalimide) catalyzed by NiBr2/PPh3/Zn

A new high-performance material, poly(sulfone-imide) was prepared by Ni(0)-catalyzed coupling of aromatic dichlorides containing imide structure and 4,4'-dichlorodiphenylsulfone. The copolymers were produced with high yield and moderate to high inherent viscosities of 0.52-1.13 dL/g. Wide-angle X-ray diffractograms revealed that the polymers were amorphous. Most of the polymers exhibited good solubility and could be readily dissolved in various solvents such as N-methyl-2-pyrrolidinone(NMP) and N,N-dimethylacetamide (DMAc). These polysulfone-imides had glass-transition temperatures between 317 and 345 °C and 10% weight loss temperatures in the range of 450-476 °C in nitrogen atmosphere. The tough polymer films, obtained by casting from cresol solution, had a tensile strength range of 21-158 MPa and a tensile modulus range of 2.1-3.3 GPa.     

Color lightness and highly organosoluble fluorinated polyamides, polyimides and poly(amide-imide)s based on noncoplanar 2,2′-dimethyl-4,4′-biphenylene units

A new diamine monomer containing noncoplanar methyl substitution, 2,2′-dimethyl-4,4′-bis(2-trifluoromethyl-4-aminophenoxy)biphenyl (DBTFAPB) was successfully synthesized and used in the preparation of a series of polyamides and polyimides by direct polycondensation with various aromatic dicarboxylic acids and tertacarboxylic dianhydrides. A new noncoplanar dicarboxylic acid monomer containing noncoplanar methyl substitution, 2,2′-dimethyl-4,4′-bis(2-trifluoromethyl-4-trimellitimidophenoxy)biphenyl (DBTFTPB) was also successfully synthesized by refluxing the diamine, DBTFAPB, with trimellitic anhydride in glacial acetic acid. A series of new poly(amide-imide)s were prepared directly from DBTFTPB with various diamines in N-methyl-2-pyrrolidinone (NMP). All the polymers exhibited excellent solubility in solvents, such as N-methyl-2-pyrrolidinone (NMP), N,N-dimethylacetamide (DMAc), N,N-dimethylformamide (DMF), dimethyl sulfoxide (DMSO), pyridine, tetrahydrofuran (THF), cyclohexanone and γ-butyrolactone at room temperature or upon heating at 70 °C. Inherent viscosities of the polymers were found to range between 0.60 and 1.34 dL g⁻¹. Gel permeation chromatography (GPC) of the polymers showed number-average and weight-average molecular weight up to 7.3×10⁴ and 17.9×10⁴, respectively. These polymers showed that the glass transition temperatures were between 230 and 265 °C, and the 10% mass loss temperatures were higher than 460 °C in nitrogen atmosphere. All the polymers could be cast into flexible and tough films from DMAc solutions. They had a tensile strength in the range of 82-124 MPa and a tensile modulus in the range of 1.9-2.9 GPa. These polymers exhibited low dielectric constants ranging from 2.87 to 4.03, low moisture absorption in the range of 0.29-3.20%, and high transparency with an ultraviolet-visible absorption cut-off wavelength in the 347-414 nm range.