Ni／Ni1Al—TiC系梯度功能材料的组成结构设计与制备

选择Ｎｉ／Ｎｉ３Ａｌ－ＴｉＣ体系的ＦＧＭ，对其在制备过程的残余热应力进行了计算机用限元模拟，在综合考虑热应力最小，热应力发生位置以及纯ＴｉＣ侧应力状态等因素的基础上，完成了ＦＧＭ的组成结构设计与优化，得到了组成分布指数Ｐ＝１．６的最佳设计结果，按此设计结果，采用热压烧结工艺，制行出完整的，无宏观缺陷的Ｎｉ／Ｎｉ３Ａｌ－ＴｉＣ系ＦＧＭ样品。     

Ni／Ni3Al—TiC系梯度功能材料的热应力缓和特性设计

本文选择Ｎｉ／ＮｉＡｌ－ＴｉＣ体系的ＦＧＭ，对其在制备过程中的残余絷应力进行了计算机有限元模拟。在综合考虑热应力最小，应力强度比值最小以及纯ＴｉＣ侧应力状态等因素的基础上，完成了ＦＧＭ体系的热应力缓和特性设计，得到组成分布指数Ｐ＝１．６的最佳设计结果。     

C－B_4C－SiC复合材料抗氧化性能的研究

对碳／陶瓷复合材料（Ｃ－Ｂ＿４Ｃ－ＳｉＣ）的抗氧化性能进行了研究，结果表明：Ｃ－Ｂ＿４Ｃ－ＳｉＣ复合材料抗氧化性能比碳素材料大大提高，而且烧结助剂对Ｃ－Ｂ＿４Ｃ－ＳｉＣ复合材料的抗氧化性能影响很大。在复合材料中分别加入了Ａｌ，Ａｌ＿２Ｏ＿３，Ｎｉ，Ｔｉ，ＴｉＣ，Ｓｉ等不同烧结助剂，发现添加Ｎｉ的材料抗氧化性能最佳，经１０００℃氧化１５ｈ后，氧化度小于０．５％；加入Ｔｉ，Ｓｉ和ＴｉＣ的次之，不加烧结助剂的又次之，加入Ａｌ和Ａｌ＿２Ｏ＿３的最差。     

Ni/Ni_3Al-TiC系梯度功能材料的组成结构设计与制备

选择Ｎｉ／Ｎｉ３ＡｌＴｉＣ体系的ＦＧＭ，对其在制备过程中的残余热应力进行了计算机有限元模拟。在综合考虑热应力最小、热应力发生位置以及纯ＴｉＣ侧应力状态等因素的基础上，完成了ＦＧＭ的组成结构设计与优化，得到了组成分布指数Ｐ＝１．６的最佳设计结果。按此设计结果，采用热压烧结工艺，制备出完整的、无宏观缺陷的Ｎｉ／Ｎｉ３ＡｌＴｉＣ系ＦＧＭ样品。     

自蔓延高温合成技术制备TiC／Ni3Al复合材料的研究

采用ＳＨＳ工艺，从Ｔｉ，Ｃ，Ｎｉ，Ａｌ四种元素态粉末原料对ＴｉＣ／Ｎｉ３Ａｌ复合材料进行了探索研究，测定了燃烧温度变化曲线，结果表明，燃烧反应温度较高，温度变化复杂，且与ＴｉＣ的含量有关，对不同相组成的产品进行了ＸＲＤ及ＳＥＭ分析，表明在这四种元素态粉末存在的系统中，经过ＳＨＳ过程，设计的ＴｉＣ和Ｎｉ３Ａｌ相是稳定存在的两个相，合成产品呈多孔洞，疏松的开装状，ＴｉＣ晶粒细小且呈圆球状。     

C—B4C—SiC复合材料抗氧化性能的研究

对碳／陶瓷复合材料（Ｃ－Ｂ４Ｃ－ＳｉＣ）的抗氧化性能进行了研究。结果表明：Ｃ－Ｂ４Ｃ－ＳｉＣ复合材料抗氧化性能比碳素材料大大提高，而且烧结助剂对Ｃ－Ｂ４ＣＳｉＣ复合材料的抗氧化性能影响很大。在复合材料中分别加入了Ａｌ，Ａｌ２Ｏ３，Ｎｉ，Ｔｉ，ＴｉＣ，Ｓｉ等不同烧结助剂，发现添加Ｎｉ的材料抗氧化性能最佳，经１０００℃氧化１５ｈ后，氧化度小于０．５％；加入Ｔｉ，Ｓｉ和ＴｉＣ的次之，不加烧结助剂的又次之     

梯度功能陶瓷刀具材料的残余应力设计及制备

根据陶瓷刀具切割时刀楔内的应力分布规律及刀具损坏机理的分析,首次提出以陶瓷刀具材料的组成分布进行设计以及梯度的模型,通过对不同组成分布的刀具材料制备过程中的残余应力及刀具切削过程中的热应力,机械应力进行模拟,以残余应力与外加应力部分抵消为目标优化设计了梯度组成分布,按设计结果,采用粉末铺填－热压烧结工艺研制成功Ａｌ２Ｏ３／ＴｉＣ系梯度功能陶瓷刀具材料。     

导电Al2O3基陶瓷刀具材料的超声—放电复合加工技术研究

采用超声－放电复合加工技术对Ａｌ２Ｏ３／（Ｗ,Ｔｉ）Ｃ,Ａｌ２Ｏ３／ＴｉＢ２,Ａｌ２Ｏ３／ＴｉＢ２／ＳｉＣｗ三种Ａｌ２Ｏ３基陶瓷刀具材料表面定位方孔进行加工,研究了共加工机理和加工参数对不同陶瓷材料加工效率,加工表面粗糙度的影响,由于该复合加工技术有产地结合了超扬波加工和放电加工的特点,因而能高效,高质量地加工陶瓷材料。试验结果表明,在同样的加工条件下,材料去除率的大小顺序为Ａｌ２Ｏ３／（Ｗ,Ｔｉ     

等离子喷涂Al2O3+TiO2复合陶瓷涂层的组织结构

利用ＳＥＭ,ＴＥＭ,ＥＤＡＸ及Ｘ射线等手段研究了Ａｌ２Ｏ３＋ＴｉＯ２／ＮｉＣｒＡｌＹ复合陶瓷等离子喷涂层的组织结构,涂层呈片层状,Ａｌ２Ｏ３＋ＴｉＯ２陶瓷涂层由γ－Ａｌ２Ｏ３,ＴｉＯ２及少量的α－Ａｌ２Ｏ３组成,由于喷涂层温度比较高,部分熔化的Ａｌ２Ｏ３和大部分熔化的ＴｉＯ２发生了一定程度的互熔,形成了Ａｌ２Ｏ３＋ＴｉＯ２共晶组织。片层内由Ｎｉ基固溶体及弥散分布其上的γ相（Ｎｉ３Ａｌ）组成,片间为     

W18Cr4V钢表面激光熔覆Al2O3陶瓷涂层的组织结构

研究了Ｗ１８Ｃｒ４Ｖ钢表面Ａｌ２Ｏ３／ＮｉＣｒＡｌ复合陶瓷涂层的组织结构、成分分布及界面组织特征。结果表明：Ａｌ２Ｏ３／ＮｉＣｒＡｌ复合陶瓷等离子喷涂层的组织呈层片状,面层由α－Ａｌ２Ｏ３和少量的γ－Ａｌ２Ｏ３组成,层间为机械结合界面,界面处成分变化梯度较大。经激光重熔后的面层组织为单一的α－Ａｌ２Ｏ３柱状晶,Ａｌ２Ｏ３与中间合金ＮｉＣｒＡｌ间存在明显的界面反应,且界面相增多,在ＮｉＣｒＡｌ与基体     

Fabrication and Properties of Tape-Cast Laminated and Functionally Gradient Alumina–Titanium Carbide Materials

A tape-casting process was used to prepare various Al₂O₃–TiC green tapes, from which laminated and functionally gradient Al₂O₃–TiC materials (FGM Al₂O₃–TiC) were produced by cutting, stacking, and laminating the material, removing the binder, and hot-pressing the green bodies. The bending strength of the FGM Al₂O₃–TiC composites was not much less than that of the laminated Al₂O₃–TiC composites. However, the fracture toughness was >50% higher; the fracture toughness of the FGM composite sintered at 1700°C was 9.43 MPa·m^1/2. This increased toughness was attributed to the stress distribution that was caused by variations in the composition of the FGM composite layers. The present results demonstrate that the FGM design is a useful method for modifying the mechanical properties of ceramic composites.     

Strengthening the ZrC-SiC ceramic and TC4 alloy brazed joint using laser additive manufactured functionally graded material layers

In order to improve the ZrC-SiC and TC4 brazed joint property, functionally graded material (FGM) layers (two SiC particles reinforced TC4-based composite layers) were designed to relieve the residual stress in the ZrC-SiC and TC4 brazed joint. The FGM layers were fabricated on the TC4 surface using laser additive manufacturing technology before the brazing. Then the TC4 coated with the FGM layers and ZrC-SiC ceramic were brazed using Ti-15Cu-15Ni (wt%) filler. According to the SEM and TEM results, the volume fractions of SiC particles in the FGM layers could reach 20% and 39% respectively. Ti from the braze filler and TC4 reacted with the ZrC-SiC ceramic to form TiC and Ti₅Si₃ adjacent to the ZrC-SiC ceramic. The shear test results indicate that the adoption of the FGM layers and the brazing temperature both affected the joint property significantly. The FGM layers could benefit the mitigation of coefficient of thermal expansion (CTE) mismatch between the ZrC-SiC and TC4, so that the residual stress caused by the CTE mismatch in the joint was relieved and the joint strength increased. The brazing temperature would affect the microstructure of the brazing seam and then control the joint strength. When the ZrC-SiC ceramic and TC4 coated with the FGM layers were brazed at 970?°C for 10?min, the maximum shear strength could reach 91?MPa, and cracks propagated in the ZrC-SiC ceramic substrate during the shear test.     

Study of TiC/Ni3Al composites by laser ignited self-propagating high-temperature synthesis (LISHS)

TiC/Ni₃Al composites have been obtained in situ by laser ignited self-propagating high-temperature synthesis (LISHS) of an intimate mixture of compacted powders of elemental C, Ti, Ni and Al. Ignition temperature (T_ig) and combustion temperature (T_c) are investigated; the effects of Ni₃Al content on density, phase composition, microstructure of the reaction products and particle size of the synthesized TiC were studied. The results show the density of the products varies with Ni₃Al content, and a maximum value of density appears at 50 wt.% Ni₃Al; TiC and Ni₃Al are the two stable phases after SHS, TiC particle size decreases with the increasing of Ni₃Al content, however, the decreasing of grain size is unobvious when Ni₃Al content is over 60 wt.%.     

MgO／Ni系梯度功能材料的设计与制备

对ＭｇＯ／Ｎｉ系梯度功能材料（ＦＧＭ），分别用实验和微观力学模型测定和计算了用于热应力缓和设计的各物性参数。讨论了两种结果之间存在差异的原因。用有限元方法模拟了制备过程中ＦＧＭ的热应力，得到ＭｇＯ／Ｎｉ系ＦＧＭ的综合设计准则。按设计结果进一步调整粉末工艺性质，成功地烧制出ＭｇＯ／Ｎｉ系ＦＧＭ。     

Microstructures and properties of nickel-titanium carbide composites fabricated by laser cladding

In this work, Ni/TiC composites were synthesized by the laser cladding technique (LCT). A scanning electron microscope (SEM), X-ray diffractometer (XRD), microhardness meter, electrochemical workstation, and friction and wear tester examined the microstructure, surface morphology, phase structure, microhardness, wear, and corrosion resistances of the Ni/TiC composites. These results indicated the Ni/40TiC composite contained finer equiaxed crystals than the Ni and Ni/20TiC composites. In addition, numerous TiC particles in the Ni/40TiC composite impeded growth of the nickel crystals, which resulted in the fine microstructure of the Ni/40TiC composite. The Ni, Ni/20TiC, and Ni/40TiC composites exhibited face-centered cubic (f c c) lattices. The average microhardness values of the Ni/20TiC and Ni/40TiC composites were approximately 748 HV and 851 HV, respectively. The Ni/40TiC composite had the lowest friction coefficient (0.43) among all three coatings, and only some shallow scratches appeared on the surface of the Ni/40TiC composite. The corrosion potential (E) of Ni/40TiC exceeded the Ni/20TiC composite, and both were larger than the Ni composite, which indicated the Ni/40TiC composite had outstanding corrosion resistance and the Ni composite had poor corrosion resistance. The corrosion current densities (i) of Ni, Ni/20TiC, and Ni/40TiC composites were 5.912, 4.405, and 3.248 μA/cm², respectively.     

等离子喷涂制备TiC＋（A12O3／TiC）＋A12O3自愈合涂层

采用大气等离子喷涂方法在马氏体钢基体上制备TiC＋（Al2O3/TiC）＋Al2O3复合涂层。对涂层的抗热冲击性能、热氧化处理前后截面形貌及成分进行了分析,利用电化学方法测量涂层的耐腐蚀性能。结果表明,这种复合涂层在高温下具有良好的自愈合能力及抗热冲击性能,涂层样品在800、700、600℃和500℃下的抗热冲击次数分...     

Reliability enhancement in nickel-particle-dispersed alkaline niobate piezoelectric composites and actuators

Piezoceramics and related devices are naturally fragile. Here we have produced piezoelectric composites of Ni-particle-dispersed Li-doped (K,Na)NbO₃ (LKNN/Ni), and used these composites to make actuators with functionally graded microstructure (FGM). The mechanical properties of the LKNN/Ni composites were greatly enhanced by the incorporation of Ni particles. An LKNN-20%Ni composite exhibited double the fracture toughness of the monolithic LKNN ceramic. An LKNN/Ni piezoelectric FGM actuator subjected to a large number of cycles of electrical loading still maintained acceptable driven performance. The enhancement of reliability in the LKNN/Ni composites and actuators is attributed to the uniformly dispersed Ni particles in the piezoceramic matrix. Deformation of these Ni particles absorbs the energy of crack propagation and thus greatly strengthens the composites and devices. These new FGMs contribute further to the reliability enhancement of piezoelectric actuators.