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1.
《Ceramics International》2020,46(13):20885-20895
The spark plasma sintering process was implemented to produce four different composites, namely Ti-10 wt% Mo-(0.5, 1, 2, and 4) wt% (TiB2 + TiC). All samples were sintered at 1300 °C for 5 min under 50 MPa. A full study was carried out on the mechanical properties and the relative density of these SPSed composite samples. The best relative density of around 98.7% was related to the sample with 1 wt% (TiB2 + TiC). The role of relative density was so predominant that the best values for all mechanical properties, i.e., bending strength, hardness, elongation, and ultimate tensile strength (UTS), were achieved for those with the highest relative density values. The formation of the in-situ TiB phase was proved by the XRD analysis. Besides, microscopical investigations (optical and SEM) showed that adding more ceramic additives led to an increased amount of porosity while Mo solubility decreased in the titanium matrix. Finally, different fracture modes on the surfaces of composite samples were studied using SEM images.  相似文献   

2.
《Ceramics International》2017,43(12):8743-8754
The strength integrity and chemical stability of porous alumina ceramics operating under extreme service conditions are of major importance in understanding their service behavior if they are to stand the test of time. In the present study, the effect of porosity and different pore former type on the mechanical strength and corrosion resistance properties of porous alumina ceramics have been studied. Given the potential of agricultural wastes as pore-forming agents (PFAs), a series of porous alumina ceramics (Al2O3-xPFA; x=5, 10, 15 and 20 wt%) were successfully prepared from rice husk (RH) and sugarcane bagasse (SCB) through the powder metallurgy technique. Experimental results showed that the porosity (44–67%) and the pore size (70–178 µm) of porous alumina samples maintained a linear relationship with the PFA loading. Comprehensive mechanical strength characterization of the porous alumina samples was conducted not just as a function of porosity but also as a function of the different PFA type used. Overall, the mechanical properties showed an inverse relationship with the porosity as the developed porous alumina samples exhibited tensile and compressive strengths of 20.4–1.5 MPa and 179.5–10.9 MPa respectively. Moreover, higher strengths were observed in the SCB shaped samples up to the 15 wt% PFA mark, while beyond this point, the silica peak observed in the XRD pattern of the RH shaped samples favored their relatively high strength. The corrosion resistance characterization of the porous alumina samples in hot 10 wt% NaOH and 20 wt% H2SO4 solutions was also investigated by considering sample formulations with 5–15 wt% PFA addition. With increasing porosity, the mass loss range in RH and SCB shaped samples after corrosion in NaOH solution for 8 h were 1.25–3.6% and 0.44–2.9% respectively; on the other hand, after corrosion in H2SO4 solution for 8 h, the mass loss range in RH and SCB shaped samples were 0.62–1.5% and 0.68–3.3% respectively.  相似文献   

3.
《Ceramics International》2020,46(7):9070-9078
In this study, the influence of adding 0, 10, 20, and 30 vol% SiCw on the microstructure and physical-mechanical properties (relative density (RD), flexural strength, and Vickers hardness) of TiC-3 wt% WCn was investigated. All designed samples were spark plasma sintered under the same conditions: sintering temperature of 1900 °C, external pressure of 40 MPa, and dwell time of 7 min. Microstructural evaluation and relative density calculation revealed that the additives were dispersed homogeneously in the TiC matrix. Based on the Archimedes principles, RD values of >100% were measured for the composite samples with 20 and 30 vol% SiCw, due to not accounting the formation of non-stoichiometric TiC and (Ti,W)C phases in the calculations. On the contrary, the lowest RD was related to the sample with 10 vol% SiCw. On the other hand, the most significant values of Vickers hardness (28.6 GPa) and flexural strength (694 MPa) were obtained for TiC-3 wt% WCn and TiC-3 wt% WCn-20 vol% SiCw composite samples, respectively.  相似文献   

4.
Mullite ceramic was prepared using kaolinite and synthesized alumina (combustion route) by solid-state interaction process. The influence of TiO2 and MgO additives in phase formation, microstructural evolution, densification, and mechanical strengthening was evaluated in this work. TiO2 and MgO were used as sintering additives. According to the stoichiometric composition of mullite (3Al2O3·2SiO2), the raw materials, ie kaolinite, synthesized alumina, and different wt% of additives were wet mixed, dried, and uniaxially pressed followed by sintering at different temperature. 1600°C sintered samples from each batch exhibit enhanced properties. The 1 wt% TiO2 addition shows bulk density up to 2.96 g/cm3 with a maximum strength of 156.3 MPa. The addition of MgO up to 1 wt% favored the growth of mullite by obtaining a density and strength matching with the batch containing 1 wt% TiO2. These additives have shown a positive effect on mullite phase formation by reducing the temperature for complete mullitization by 100°C. Both additives promote sintering by liquid phase formation. However, the grain growth, compact microstructure, and larger elongated mullite crystals in MgO containing batch enhance its hardness properties.  相似文献   

5.
《Ceramics International》2020,46(17):26970-26984
This work discusses the pressureless sintering of a boron carbide-titanium diboride (B4C– TiB2) nanocomposite via in-situ reaction of the boron carbide/titanium dioxide/carbon system. Attempting to sinter pure boron carbide leads to poor mechanical properties. In this work, the effect of adding TiO2 to B4C on mechanical properties of the boron carbide was investigated. Thermodynamic simulations were performed with HSC chemistry software to determine the phases which were most likely to form during the sintering process. The reaction thermodynamics suggested that during the sintering process, formation of TiB2 occurs preferentially over formation of TiC. For examination of the microstructural evolution of the samples, Scanning Electron Microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) were utilized. The density, porosity, Young's modulus, microhardness and fracture toughness of the specimens were compared. Optimum properties were achieved by adding 10 wt% TiO2. In the sample possessing 10 wt% TiO2, the relative density, Young's modulus, hardness and fracture toughness were 94.26%, 428 GPa, 23.04 GPa and 5.19 MPa m0.5, respectively, and the porosity was decreased to 5.73%. Furthermore, phase analysis via XRD confirmed that the final product was free of unreacted TiO2 or carbon.  相似文献   

6.
《Ceramics International》2020,46(12):19731-19737
Reduced graphene oxide (rGO) nanosheets/alumina (Al2O3) composite ceramics were fabricated by hot-pressing sintering. The density, porosity, microhardness, flexural strength and complex permittivity were investigated to study their mechanical and dielectric properties. The results revealed that the rGO nanosheets were uniformly distributed in the Al2O3 matrix and that the composite ceramics were highly dense at 3.67–3.99 g/cm3. Due to low rGO hardness and elevated porosity, the microhardness exhibits a decreasing trend as the rGO content increases. The flexural strength first increased and then decreased with the escalation of rGO content, and the highest strength of 313.75 MPa was obtained at 3 wt%, increasing by 37.61% relative to that of the hot-pressing sintered Al2O3 ceramic. Owing to the enhanced interfacial polarization, dipole polarization, polarization relaxation loss and conductance loss, the real part and imaginary part of complex permittivity increase from 10.40 to 52.73 and from 0.08 to 28.86 as the rGO content rose from 0 wt% to 4 wt%, respectively.  相似文献   

7.
Combining spray drying and in situ synthesized technology, WC–10Co cemented carbide with uniform composition was prepared by vacuum sintering. The effects of Al2O3 and additions of different rare-earth oxides (La2O3, Y2O3 and CeO2) on the microstructure and mechanical properties of WC–10Co were investigated. As the Al2O3 content increased from .5 to 2 wt%, the hardness of the sintered sample increased, whereas the relative density and fracture toughness decreased. Compared with the addition of .5 wt% Al2O3, the WC–10Co alloy with .5 wt% rare-earth oxides had higher hardness. In addition, compared with the alloy without an inhibitor (.80 μm), after adding .5 wt% Al2O3, La2O3, Y2O3 and CeO2, the WC grain sizes were reduced to .73, .65, .71 and .62 μm, respectively, which indicated that the addition of Al2O3 and rare-earth oxides could refine WC grain during sintering. Among these additives, CeO2 had the best effect. With the addition of .5 wt% CeO2, the hardness and the fracture toughness increased from 1299 to 1710 HV30 and from 16.18 to 18.90 MPa m1/2, respectively.  相似文献   

8.
《Ceramics International》2023,49(2):2073-2080
Based on good thermomechanical and electromagnetic properties of silicon nitride (Si3N4), barium aluminosilicate (BaO–BaTiO3–SiO2 or BAS), and boron nitride (BN), a novel combination of Si3N4/BAS/BN composites was fabricated by spark plasma sintering (SPS) after traditional powder mixing process. The effect of different amounts of BN (3–9 wt%) on the mechanical properties of composite was studied. The phases were observed by X-ray diffraction, and the microstructures were identified by scanning electron microscopy (SEM). The optimal sample is the one containing 3 wt% of BN and is sintered under a final pressure of 50 MPa. This sample has a hardness of 9.03 GPa, a flexural strength of 418.75 MPa, an elastic modulus of 934.46 MPa, and a loss tangent of less than 0.002 in 38% of the X-band frequencies. The optimal sample thickness was determined via the Nicolson-Ross-Weir (NRW) technique considering the mechanical strength limits.  相似文献   

9.
Three SiC based composites with 30, 40 and 50% of additives (Ti and NbC with ratio of 9:16) have been prepared by hot pressing without other sintering additives. The microstructure, porosity, and chemical composition were studied using SEM/EDS. Local mechanical properties such as hardness and elastic modulus of individual components of the composite were investigated by nanoindentation. Hardness and fracture toughness of the composites were evaluated by means of Vickers macroindentation. Indentation cracks were observed and their propagation was analyzed. It was shown that the present phases were distributed uniformly. The materials with 40 wt% and 50 wt% TiNbC were almost fully dense with porosity lower than 1%. The individual constituents shown similar elasticity modulus (550–590 GPa). Indentation fracture toughness was comparable in all materials, between 2.7–3.0 MPa.m1/2. Cracks in SiC were mostly straight, transgranular. In other places they propagated both trans- and intergarnularly, often followed SiC/TiNbC and TiNbC/TiNbC grain boundaries. The four-point bending strength was 435 MPa for 30% TiNbC and is comparable in all materials within the error of measurement. These results suggest much lower cohesive strength of TiNbC grain boundaries. Electrical conductivity increased with increasing amount of TiNbC and in all materials was more than 1000 S/m. Consequently, all composites were EDM machinable, the surfaces of the cut were intensively oxidized.  相似文献   

10.
《Ceramics International》2021,47(21):29919-29929
In this study, Cu/Ti–B-SiCp hybrid composite materials were produced by powder metallurgy method using three different sintering temperatures (950, 1000, 1050 °C). The optimum sintering temperature of Cu main matrix composites reinforced with Ti–B-SiCp reinforcement materials at 2-4-6-8 wt.% were determined and their microstructure and mechanical properties were investigated. As a result of microstructure studies, it was determined that reinforcement elements have a homogeneous interface in the main matrix. The hardness of the produced composites was determined by the Brinell hardness method. The highest hardness value (77.74 HB) was determined in the sample with 6 wt% reinforcement ratio. In the tensile and three point bending tests, maximum strength values (112.96 MPa, 37.76 MPa) were found in samples with a reinforcement ratio of 4 wt%. It was determined that increasing reinforcement ratios and sintering temperature made a positive contribution to the hybrid composite materials produced.  相似文献   

11.
《Ceramics International》2023,49(18):30224-30229
Dense MgO–12% TiO2(w) ceramics containing 12 wt% TiO2, which were doped with Li2CO3–Bi2O3 composite sintering aids, were prepared at a low sintering temperature of 950 °C in this study. The effects of sintering additives on the sintering characteristics, phase composition, microstructure, and dielectric and mechanical properties of the ceramic samples were systematically investigated, and the influences of their phase composition and microstructure on the dielectric and mechanical properties were examined. The introduction of sintering aids produced a new Bi4Ti3O12 phase in the sample structure, while the residual Bi2O3 mixed with the newly formed Mg2TiO4 and Bi4Ti3O12 phases distributed at MgO grain boundaries formed a structure surrounding MgO grains. This structure filled the pores in the ceramic sample, which increased its density and enhanced the mechanical properties. At a Li2CO3–Bi2O3 content of 15 wt%, the density, flexural strength, and Vickers hardness of the ceramic samples reached their maximum values of 3.4 g/cm3, 218.9 MPa, and 778.7 HV, respectively. However, the further increase in the Li2CO3–Bi2O3 content deteriorated their dielectric properties although the dielectric constant and dielectric loss remained below 13.4 and 2.1 × 10−3, respectively. The findings of this work indicate that Li2CO3–Bi2O3 sintering aids can significantly lower the sintering temperature of MgO–12% TiO2(w) ceramics and control their dielectric and mechanical properties through microstructural changes.  相似文献   

12.
《Ceramics International》2020,46(10):16564-16571
Effect of porosity and temperature on thermal conductivity of the porous Alumina-20 wt% Zirconia (3 mol.% Y2O3) ceramic composites with and without niobia were investigated. The ceramic powders were synthesized by the sol-gel route using alkoxide precursors. The porosity in the composites was maintained in the range of 9.5–65 vol% using starch as a space holder material. After processing, samples were compacted uniaxially and sintered at 1873 K for 3 h. The thermal conductivity of porous ceramic composites with and without niobia dopant was measured at three different temperatures of 300, 473, and 673 K using laser-flash technique. The thermal conductivity of the samples was reduced with increasing temperature and porosity. At temperature of 300 K, the thermal conductivity value of 11 W/m.K was obtained for the undoped sample S0 with 17 vol% residual porosity, dropped to 2 W/mK for the sample S40 containing 65 vol% porosity, and for the same sample it was further reduced to the lowest value of 0.68 W/m.K at 673 K. The measured conductivity values were used to determine the grain boundary thermal resistance value (R) of the samples which exhibited an ascending trend with the porosity. The obtained thermal conductivity for the different porous composites was verified and formulated with the Maxwell-Eucken and Ticha models. The results showed that the experimentally measured conductivity values follow a descending order with the models while at the higher-porosity level (57–65 vol%), it fits well with the Ticha equation with only 9% and 4.6% deviation for undoped and doped samples, respectively. Results also revealed that the addition of niobia significantly reduced thermal conductivity at the lower porosity levels, but at higher porosity level the effect of porosity was more dominant.  相似文献   

13.
Fully dense boron carbide-silicon carbide composites were successfully produced by spark plasma sintering method at 1950 °C under 50 MPa applied pressure. The effect of dry and wet mixing methods on uniformity was observed. Density, elastic modulus, microstructure, Vickers hardness and fracture toughness were evaluated. The results showed that dry mixing did not provide uniformity on composites properties. On the other hand wet mixing provided uniformity in microstructure and consistency in material properties. The hardness of the sample containing 50 wt% B4C was measured to be 30.34 GPa hardness value was found at 50 wt% B4C content sample. The increase in the B4C content of the composites decreased the Young's modulus, shear modulus, bulk modulus and fracture toughness. The highest values were found at 10 wt% B4C sample which were 415 GPa (E), 177 GPa (G), 209 GPa (K), and 2.89 MPa m1/2 fracture toughness (KIc).  相似文献   

14.
Herein, hierarchical porous SiCnw-Si3N4 composite ceramics with good electromagnetic absorption properties were prepared. A porous Si3N4 matrix with different pore structures was first prepared by gelcasting-pressureless sintering (G-PLS) and gelcasting combined with particle stabilized foam-pressureless sintering (G-PSF-PLS). SiCnw was then introduced by catalytic chemical vapor deposition (CCVD). An increase in solid loading (25–40 vol%) decreased apparent porosity (47.7–41.3%) and improved flexural strength (142.19–240.36 MPa) and fracture toughness (2.25–3.68 MPa·m1/2). The addition of foam stabilizer propyl gallate (PG, 0.5–1.0 wt%) significantly increased apparent porosity (73.2–86.4%) and realized large-sized spherical pores, reducing flexural strength (58.23–38.56 MPa) and fracture toughness (0.75–0.41 MPa·m1/2). High apparent porosity and large-sized pores facilitated the introduction of SiCnw. The 25 vol% sample exhibited a reflection loss of ? 14.67 dB with an effective absorption bandwidth of 3.47 GHz, suggesting a development potential in the electromagnetic wave absorption field.  相似文献   

15.
An efficient method for in-situ fabrication of a three-dimensional framework based on heterogeneous TiC–TiB2 materials with different B4C content has been reported in the present study. Interpenetrating TiC–TiB2/steel composites were subsequently prepared by infiltrating molten steel into TiC–TiB2 framework. The XRD and SEM analyses confirmed that three-dimensional ceramics framework mainly consisted of heterogeneous TiC–TiB2 phases with the ceramic particles closely connected with each other. TiC–TiB2 ceramics framework exhibited a high porosity in the range 87.11%–95.95% and low bulk density of 0.17–0.22 g/cm3. The sample with ceramic framework containing 20 wt% B4C exhibited the strongly continuous microstructure, whereas the sample with ceramic framework containing 25 wt% B4C had the weakly continuous framework. The Vickers hardness and fracture toughness in the composites reached 284.5 HV and 23.7 MPa m1/2, respectively. An optimal TiC: TiB2 mass ratio of 37:55 could effectively inhibit the decomposition of TiB2 in the molten steel. Inspecting the fracture surface, the dominated fracture modes was noted to be the quasi-cleavage and trans-granular dimple fracture, which could be attributed to novel three-dimensional bi-continuous structure formed between ceramic framework and steel substrate.  相似文献   

16.
《Ceramics International》2023,49(16):26719-26725
The effect of MnO2 additives on the sintering behavior and mechanical properties of alumina-toughened zirconia (ATZ, with 10 vol% alumina) composites was investigated by incorporating different amounts of MnO2 (0, 0.5, 1.0, and 1.5 wt%) and sintering at various temperatures ranging from 1300 to 1450 °C. The addition of MnO2 up to 1.0 wt% improved the sintered density, hardness, flexural strength, and fracture toughness of the composite. However, the addition of 1.5 wt% MnO2 degraded the relative density, hardness, and flexural strength of the composite due to the transformation of the ZrO2 phase from tetragonal to monoclinic and grain coarsening. Optimal results were obtained with 1.0 wt% MnO2 and sintering at 1450 °C, which improved the mechanical properties (hardness: 13.5 GPa, flexural strength: 1.2 GPa, fracture toughness: 8.5 MPa m1/2) and lowered the sintering temperature compared to the conventional sintering temperature of ATZ composites (1550 °C). Thus, the ATZ composite doped with MnO2 is a promising material for structural engineering ceramics owing to its improved mechanical properties and lower sintering temperature.  相似文献   

17.
《Ceramics International》2017,43(18):16780-16786
The high hydration potential of CaO and MgO phases restricted the application of Mag-Dol refractory composites. In this study, the impact of nano-silica (SiO2) addition on the physical, mechanical, thermo-mechanical as well as microstructure of Mag-Dol refractory composites is investigated. Mag-Dol compositions were prepared by using calcined dolomite and magnesite particles (micron, 0–1, 1–3, 3–5, and 5–8 mm), liquid resin, and 0, 0.5, 1, 1.5, 2, and 2.5 wt% nano SiO2 as additives. Specimens were heated up to 1650 °C for the 3 h soaking period. Fired specimens were characterized by physical (apparent porosity, bulk density, and hydration resistance), mechanical (cold crushing strength), and thermo-mechanical (flexural strength at 1200 °C) measurements. XRD and SEM/EDS analysis were done to study phases and microstructure analysis of the fired samples, respectively. Results showed that by adding up to 2.5 wt% nano-SiO2, due to the formation of CaO·MgO·2SiO2 (Diopside), 2CaO·MgO·2SiO2 (Akermanite), and CaO·MgO·SiO2 (Monticellite) phases, physical and mechanical properties were enhanced. But the highest flexural strength value is achieved for 1 wt% nano-SiO2 containing sample.  相似文献   

18.
《Ceramics International》2023,49(10):15253-15265
Cf-SiC air brake discs are being developed due to their high-temperature oxidation resistance compared to conventional Cf/C discs. The Cf-SiC air brake discs should have a coefficient of friction (COF) close to 0.4, a low wear rate, a density higher than 95% of the theoretical density, and flexural strength of more than 200 MPa. To reach the properties of Cf-SiC composite to the required characteristics of the air brake disc, different amounts of alumina-based sintering aid were used. For this purpose, first silicon carbide nanoparticles, sintering aids Al2O3–MgO, MgAl2O4, Al2O3–Y2O3, Al2O3–SiO2–MgO, and carbon fiber (20 wt%) with a 5-mm length were prepared. Next, the final composite bulk was created via the SPS method at 1900 °C under a pressure of 50 MPa. The density of the sample sintered with the Al2O3–SiO2–MgO sintering aid was higher than that of other sintering aids. The density value was obtained at 98% and 100% at 8 wt% and 4 wt% respectively. It was also found that the use of 4 wt% of Al2O3–SiO2–MgO offered better mechanical properties compared to 8 wt%, due to the absence of Al8Si4O20 phase at 4 wt%. The examination of mechanical properties showed that the hardness (3564 Vickers) and flexural strength (479 MPa) of the sample with the Al2O3–SiO2–MgO sintering aid were higher than those of other sintering aids. The samples with the Al2O3–SiO2–MgO sintering aid with 4 wt% revealed a COF of 0.41, showing the closest feature to the desired indices of aircraft brake discs.  相似文献   

19.
Silicon nitride ceramics were pressureless sintered at low temperature using ternary sintering additives (TiO2, MgO and Y2O3), and the effects of sintering aids on thermal conductivity and mechanical properties were studied. TiO2–Y2O3–MgO sintering additives will react with the surface silica present on the silicon nitride particles to form a low melting temperature liquid phase which allows liquid phase sintering to occur and densification of the Si3N4. The highest flexural strength was 791(±20) MPa with 12 wt% additives sintered at 1780°C for 2 hours, comparable to the samples prepared by gas pressure sintering. Fracture toughness of all the specimens was higher than 7.2 MPa·m1/2 as the sintering temperature was increased to 1810°C. Thermal conductivity was improved by prolonging the dwelling time and adopting the annealing process. The highest thermal conductivity of 74 W/(m∙K) was achieved with 9 wt% sintering additives sintered at 1810°C with 4 hours holding followed by postannealing.  相似文献   

20.
Silicate ceramics were shaped using tape casting (TC) and freeze tape casting (FTC) processes from three clays labeled HCR, KORS, and KCR. These clays exhibited mass content of 77% halloysite–10 Å, 29% kaolinite, and 98% kaolinite minerals, respectively. After casting the slurries, the dried tapes were sintered at 1200°C. The microstructure changes were characterized before and after sintering using scanning electron microscopy. The apparent porosity of TC samples was lower (36–47 vol.%) compared to values obtained with FTC samples (67–79 vol.%). The latter samples exhibited a highly textured porosity, with micron-sized pores aligned perpendicular to the tape surfaces. Upon sintering, the porosity of TC samples tended to decrease conversely to the case of FTC samples. Such behavior seemed related to the simultaneous effect of organic additives and ice templating. Consequently, the FTC samples showed a relatively low mechanical strength of 3–7 MPa and thermal conductivity of .14– .22 W m−1 K−1. After sintering, the mullite crystallization contributed to strengthen the bulk materials, helping to compensate for the detrimental effect of porosity on the stress to rupture and on thermal conductivity values.  相似文献   

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