Characterization of crosslinked hollow fiber membranes

As the applications for polymeric membranes expand, new challenges arise. One of the largest of these challenges is the plasticization caused by strongly swelling penetrants such as carbon dioxide at elevated pressures. A considerable amount of material research has investigated crosslinking of dense film membranes to increase plasticization resistance. This paper extends such materials research to include more practically relevant asymmetric hollow fibers. Crosslinkable polyimide fibers were spun and an ester crosslinking reaction was studied using chemical and spectroscopic techniques to characterize the extent of crosslinking and to relate the effect of the reaction on fiber stability. CO₂ permeance and CO₂/CH₄ selectivity were studied at a variety of pressures and temperatures over time to yield indications of real-world separation performance.     

Polymer electrolyte membranes prepared by EB‐crosslinking of sulfonated poly(ether ether ketone) with 1,4‐butanediol

Crosslinked sulfonated poly(ether ether ketone) (SPEEK) membranes were prepared through the electron beam (EB)‐irradiation crosslinking of SPEEK/1,4‐butanediol under various irradiation conditions and used as a proton exchange membrane (PEM) for fuel cell applications. The crosslinked membranes were characterized by gel fraction, a universal testing machine (UTM), dynamic mechanical analysis (DMA), and small‐angle X‐ray scattering (SAXS). The gel fraction of the crosslinked membranes was used to estimate the degree of crosslinking, and the gel fraction was found to be increased with an increase of the crosslinker content and EB‐absorbed dose. The UTM results indicate that a brittle EB‐crosslinked membrane becomes more flexible with an increase in the crosslinker content. The DMA results show that the EB‐crosslinked membranes have well‐developed ionic aggregation regions and the cluster T_g of membranes decrease with an increase in the 1,4‐butanediol crosslinker content. The SAXS results show that the Bragg and persistence distance of crosslinked membranes increase with an increase in the crosslinker content. The proton conductivities of the EB‐crosslinked membranes were more than 9 × 10^?2 S/cm. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41760.     

Synthesis,characterization, and CO2 permeation properties of acetylene‐terminated polyimide membranes

A novel fluorine‐containing telechelic polyimide end‐capped with acetylene group which derived from 4,4‐(hexafluoroisopropylidene) diphthalic anhydride (6FDA), 3,4‐diaminodiphenyl ether (DADE), and 4‐(2‐phenylethynyl) phthalic anhydride (PEPA) was synthesized using polycondensation. The physical and CO₂ permeation properties of its crosslinked membranes prepared by the cyclotrimerization reaction of the acetylene groups at the polymer chain end using tantalum (V) chloride (TaCl₅) as a catalyst under thermal treatment was investigated in terms of CO₂‐induced membrane plasticization. The crosslinked membranes showed a gel content in organic solvent, which was good solvent of noncrosslinked membranes, and improved their thermal stability. Based on the measurement of the high‐pressure time dependence on CO₂ permeation, the crosslinked 6FDA–DADE–PEPA membranes exhibited more resistance to CO₂‐induced plasticization than noncrosslinked 6FDA–DADE and thermal treated 6FDA–DADE–PEPA. Furthermore, the increase in TaCl₅ content resulted in more resistance to plasticization. The cyclotrimerization reaction of the acetylene groups at the polymer chain ends using a transition metal catalyst under thermal treatment was found to be more effective than conventional thermal treatments for suppressing membrane plasticization without the membrane densification. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Palladium and platinum sorption on a thiocarbamoyl‐derivative of chitosan

Novel proton exchange membranes are solvent‐cast from N,N‐dimethylacetamide (DMAc) solutions of the crosslinked poly(arylene ether ketone) copolymer with pendant carboxylic acid group (C‐SPAEK) via poly(ethylene glycol) (PEG) with different amounts. These membranes are formed as a result of physical and chemical crosslinking. In this study, ¹H‐NMR and FTIR have been used to confirm the chemical structures of the copolymers. Mechanical and thermal properties, swelling and proton conductivity are affected by the crosslinker (PEG) content in the copolymers. Compared to the noncrosslinked C‐SPAEK membrane, the crosslinked membranes become more flexible and greatly reduced water uptake and swelling ratio with only slight sacrifice in proton conductivities. And the crosslinked membranes keep higher proton conductivities without a sharply decrease at higher temperature. These results show that the crosslinked membranes have potential applications as proton exchange membranes for fuel cell. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Silane‐Crosslinked Asymmetric Polythiosemicarbazide Membranes for Organic Solvent Nanofiltration

Crosslinked polythiosemicarbazide (PTSC) membranes with a positively charged surface are fabricated via a reaction with (3‐glycidyloxypropyl)trimethoxysilane. The integrally asymmetric ultrafiltration membranes discussed here can be easily prepared by water‐induced phase separation using a PTSC solution in dimethylsulfoxide (DMSO). The crosslinked PTSC membranes are stable in DMSO, N,N‐dimethylformamide, and tetrahydrofuran and they reject molecules of molecular weights (MW) above 1300 g mol^?1. The influence of the crosslinking agent on the surface charge, membrane solvent resistance, and membrane performance is discussed. The crosslinked asymmetric PTSC membranes totally reject Direct Red dye (MW 1373 g mol^?1), while the pristine PTSC membrane does not show any rejection for this dye. This finding suggests that an inorganic‐type‐network is formed during the crosslinking reaction, which tunes the pore size of the prepared membranes.     

Effect of crosslinkers on the preparation and properties of ETFE‐based radiation‐grafted polymer electrolyte membranes

This study concerns a comparative study of three crosslinkers, divinylbenzene (DVB), 1,2‐bis(p,p‐vinylphenyl)ethane (BVPE), and triallyl cyanurate (TAC) crosslinked poly(ethylene‐co‐tetrafluoroethylene) (ETFE)‐based radiation‐grafted membranes, which were prepared by radiation grafting of p‐methylstyrene onto ETFE films and subsequent sulfonation. The effect of the different types and contents of the crosslinkers on the grafting and sulfonation, and the properties such as water uptake, proton conductivity, and thermal/chemical stability of the resulting polymer electrolyte membranes were investigated in detail. Introducing crosslink structure into the radiation‐grafted membranes leads to a decrease in proton conductivity due to the decrease in water uptake. The thermal stability of the crosslinked radiation‐grafted membranes is also somewhat lower than that of the noncrosslinked one. However, the crosslinked radiation‐grafted membranes show significantly higher chemical stability characterized in the 3% H₂O₂ at 50°C. Among the three crosslinkers, the DVB shows a most pronounced efficiency on the crosslinking of the radiation‐grafted membranes, while the TAC has no significant influence; the BVPE is a mild and effective crosslinker, showing the moderate influence between the DVB and TAC crosslinkers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4565–4574, 2006     

Crosslinked monosulfonated poly(arylene ether) using cyclodimerization of trifluorovinyl ether groups for fuel cell applications

A crosslinker and crosslinkable sulfonated poly(arylene ether)s with trifluorovinyl ether groups were synthesized via reaction of 4‐trifluorovinyloxyphenol for application in fuel cells. Crosslinked poly(arylene ether) membranes were prepared by thermal irradiation, and the cyclodimerization of the trifluorovinyl ether groups in the polymers as well as the crosslinker was confirmed using differential scanning calorimetry and infrared measurements. These crosslinked membranes showed a low swelling ratio, comparable to that of Nafion 112. The proton conductivity of the crosslinked membranes was 0.17 and 0.3 S cm^?1 at 30 and 80 °C, respectively, much higher than that of Nafion 112 under the same conditions. The excellent dimensional stability and high conductivity of the crosslinked membranes can be attributed to this new type of crosslinking system (end‐group crosslinking) as well as the chemical structure of crosslinked (multi‐block) polymers. Copyright © 2011 Society of Chemical Industry     

Responses of 6FDA-based polyimide thin membranes to CO2 exposure and physical aging as monitored by gas permeability

Membranes made from glassy polymers have been of great interest in the past decade for CO₂ removal from natural gas streams; however, strongly soluble gases, such as CO₂, can cause “plasticization” of polymer membranes, which greatly reduces the separation efficiency. This work examines the response of several 6FDA-based polyimides thin film membranes with thicknesses around 200 nm to CO₂ exposure and physical aging. DABA units are incorporated to create crosslinkable sites for such materials. Introducing DABA units to the 6FDA-DAM and 6FDA-mPDA polymers seems to result in materials even more prone to CO₂ plasticization. A unique thermal annealing approach is used to crosslink the polyimides via decarboxylation of the DABA units; the resulting crosslinked polymers appear to be much more plasticization resistant at high CO₂ pressures compared to their DABA containing counterparts prior to crosslinking. Prior thermal history plays a significant role in both the physical aging of the thin film membranes and their CO₂ plasticization resistance particularly for chemical structures that tend to lead to high free volume and permeability.     

Molecular design and synthesis of crosslinked polyimides using radical isomerization of vinylcyclopropane with thiols

Reactive polyimides bearing a vinylcyclopropane (VCP) moiety in the main chain were successfully synthesized from the corresponding diamine with the VCP moiety. Their radical crosslinking using a dithiol proceeded with the radical ring-opening reaction (RROR) of the VCP moiety to afford the corresponding crosslinked polyimides with the CC bonds in crosslinking moieties. Thermal properties of those crosslinked polyimides were evaluated by thermal gravimetry and differential scanning calorimetry. As a result, the increase of the crosslinking degree in the crosslinked polymer exhibited great residual weight at 600°C. In contrast, the tendency of the glass transition temperature was inverse because the increase in the amount of dithiol unit as a crosslinker would enhance the mitigation of the polymer packing structure and activates the mobility of polymer chains.     

Surface characteristics of ionically crosslinked chitosan membranes

In this study, homogenous dense chitosan membranes were prepared by solution‐casting procedure. Then the membranes were ionically crosslinked by sulfuric acid. The surfaces of chitosan membranes before and after crosslinking were characterized by using FTIR‐ATR, X‐ray photoelectron spectroscopy (XPS), and atomic‐force microscopy (AFM) techniques. The XPS data suggest that the surface composition of crosslinked membrane does not change significantly with respect to uncrosslinked membrane and the most important evidence is a certain amount of sulfur, coming from the crosslinker. The result from FTIR‐ATR data shows the effectiveness of the crosslinking procedure by the shift in amide I and amide II bands. The investigation of membrane surfaces by AFM indicates that the crosslinking procedure modifies the surface morphology of chitosan. After crosslinking, the surface topography becomes more homogenous and relatively flat. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Effect of vapor phase ethylenediamine crosslinking of matrimid on alcohol vapor sorption and diffusion

This work examines the sorption, diffusion, and polymer relaxation behavior for water and C1‐C7 alcohol vapors at 30 °C in ethylenediamine vapor‐phase crosslinked Matrimid. Ethylenediamine is sufficiently volatile that crosslinking can occur by exposing the polymeric film to saturated vapor, in contrast to more conventional means of dissolving the crosslinker in a solvent and immersing the polymeric film in the solution. The vapor‐phase exposure method avoids the use of additional solvent and undesired solvent‐induced swelling. Sorption isotherms demonstrate that water and C1‐C5 alcohols do not appreciably differ for unmodified and crosslinked Matrimid; however, an approximate 90% reduction in sorption was determined for hexanol and heptanol. A minor impact on diffusion coefficients for water, methanol, and ethanol was observed, while those of propanol and butanol were reduced over an order of magnitude. Relaxation kinetics were similarly unchanged for water and C1‐C3 alcohols, while being significantly reduced for butanol and higher alcohols. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44771.     

Crosslinked anion exchange membrane with improved membrane stability and conductivity for alkaline fuel cells

As a core component of anion exchange membrane (AEM) fuel cells, it has practical significance to improve the performance of AEMs. However, it is difficult to obtain AEM with both good stability and high conductivity. In this study, a series of AEMs were prepared by chloromethylation, quaternization, and crosslinking reactions. The quaternization reaction was carried out first to ensure that there are abundant quaternary ammonium groups on AEM and enhance the conductivity of membrane. N,N,N′,N′-tetramethylethylenediamine was used as a crosslinker to improve membrane stability and mechanical property. A simple, mild, and cost-effective AEM synthetic route was developed. This strategy achieves a certain balance of electrochemical and physical properties. The effect of the crosslinking reactions on the property of membrane was evaluated. Crosslinked membranes have better dimensional stability (water uptake: 20.2% and swelling ratio: 2.1%), mechanical properties (55.84 MPa), and alkaline stability because crosslinked structures result in large steric hindrance. The mutually independent quaternization and crosslinking reaction do not affect the electrochemical performance of membranes; in the crosslinking reaction stage, crosslinker also reacted as quaternization agent and increased the number of reactive groups in AEM. Thus, the resulting crosslinked AEM exhibits higher ion exchange capacity and ionic conductivities (46.4 mS cm⁻¹). © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48169.     

Novel,positively charged membrane from a blending,crosslinking, and coagulation procedure

A novel, positively charged membrane was prepared through a blending, crosslinking, and coagulation procedure in which poly(N,N‐dimethylaminoethyl methacrylate) (PDM) and polyacrylonitrile (PAN) were used as the functional and substrate component, respectively. Because 1,4‐dibromobutane (DBT) was used as the crosslinker and quaternizing agent, PDM was crosslinked and quaternized simultaneously. The effects of PDM content, polymer concentration, and additive dosage of the casting solution on the membrane performances are discussed in detail, and differences between the PAN membrane, PDM/PAN blend membrane, and crosslinked PDM/PAN blend membrane are also discussed. We also studied the adsorption behaviors of the membranes to a positively charged dye and a negatively charged dye. Environmental scanning electron microscopy observation showed that the resulting positively charged membrane from such a blending, crosslinking, and coagulation procedure possessed a unique and uniform structure. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1847–1854, 2005     

Crosslinking and stabilization of nanoparticle filled poly(1‐trimethylsilyl‐1‐propyne) nanocomposite membranes for gas separations

Poly(1‐trimethylsilyl‐1‐propyne) (PTMSP) has been crosslinked using 4,4′‐diazidobenzophenone bisazide to improve its chemical and physical stability over time. Crosslinking PTMSP renders it insoluble in good solvents for the uncrosslinked polymer. Gas permeability and fractional free volume decreased as crosslinker content increased, while gas sorption was unaffected by crosslinking. Therefore, the reduction in permeability upon crosslinking PTMSP was due to decrease in diffusion coefficient. Compared with the pure PTMSP membrane, the permeability of the crosslinked membrane is initially reduced for all gases tested due to the crosslinking. By adding nanoparticles (fumed silica, titanium dioxide), the permeability is again increased; permeability reductions due to crosslinking could be offset by adding nanoparticles to the membranes. Increased selectivity is documented for the gas pairs O₂/N₂, H₂/N₂, CO₂/N₂, CO₂/CH and H₂/CH₄ using crosslinking and addition of nanoparticles. Crosslinking is successful in maintaining the permeability and selectivity of PTMSP membranes and PTMSP/filler nanocomposites over time. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

In situ crosslinked hydrogels formed using Cu(I)‐free Huisgen cycloaddition reaction

BACKGROUND: ‘Click’ chemistry, or the 1,3‐dipolar cycloaddition of organic azides with alkynes, has been evaluated for many biomedical purposes; however, its utility in crosslinking hydrogels in situ is limited by the toxicity of the requisite copper(I) catalyst. We report the first use of catalyst‐free Huisgen cycloaddition to generate crosslinked hydrogels under physiological conditions using multivalent azide‐functionalized polymers and an electron‐deficient dialkyne crosslinker. RESULTS: Water‐soluble azide‐functionalized polymers were crosslinked with an electron‐deficient dialkyne crosslinker to form hydrogels at physiological temperature without the addition of copper(I) catalyst. Crosslinking was confirmed using scanning electron microscopy, Fourier transform infrared and ¹H NMR analyses. Flow by vial inversion and dynamic rheological methodologies were implemented to evaluate gelation kinetics at 37 °C of variable polymer compositions, concentrations and stoichiometric ratios. Kinetic studies revealed gelation in as little as 12 h at 37 °C, although strong gels that withstand inversion were observed by 1–8 days. CONCLUSION: The ability to form hydrogel networks under mild conditions demonstrates the potential viability of the catalyst‐free ‘click’ crosslinking chemistry for in situ gelling and other biological applications. Further chemical modifications in the crosslinking moieties, as well as polymer and crosslinker conformations, are expected to enhance gelation kinetics to a more biomedically practical rate. Copyright © 2009 Society of Chemical Industry     

Preparation and characterization of PAM/SA tough hydrogels reinforced by IPN technique based on covalent/ionic crosslinking

In order to fabricate tough hydrogels with superior formability, polyacrylamide/sodium alginate (PAM/SA) interpenetrating polymer network (IPN) hydrogels were produced with ionically crosslinked SA interpenetrated in covalently crosslinked PAM. TGA results show that the heat resistance of PAM/SA IPN hydrogel is improved as compared to that of the individual component. Swelling studies indicate that increasing either chemical crosslinker content or ionic crosslinking via adding more N,N′‐methylenebisacrylamide (MBA) or SA results in lower ESR. It is concluded by tensile test that loosely crosslinked PAM coupled with tightly crosslinked SA improve mechanical strength for hydrogels based on covalent/ionic crosslinking. PAM/SA hydrogels via “one‐pot” method can form different complex shapes with mechanical properties comparable to conventional double network (DN) gels. The fracture strength of PAM_0.05/SA₂₀ reaches level of MPa, approaching 2.0 MPa. The work strives to provide method to tune mechanical and physical properties for hydrogels, which is hopefully to guide the design of hydrogel material with desirable properties. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41342.     

Positively charged composite nanofiltration membrane prepared by poly(N,N‐dimethylaminoethyl methacrylate)/polysulfone

Poly(N,N‐dimethylaminoethyl methacrylate) (PDMAEMA) can be crosslinked by quaternization to develop a positively charged dense network structure. According to this mechanism, PDMAEMA/polysulfone (PSF) positively charged nanofiltration membrane was developed by interfacial crosslinking polymerization using PSF plate microfiltration membrane as support layer, PDMAEMA aqueous solution as coating solution, and p‐xylylene dichloride/n‐heptane as crosslinking agent. Technique and condition of developing membrane such as concentration of coating solution, coating time, pH value of coating solution, content of low molecular weight additive in coating solution, concentration of crosslinking agent, crosslinking time, and number of coatings were studied. FTIR, SEM, and X‐ray photoelectron spectroscopy were used to characterize the structure of membranes. This membrane had rejection to inorganic salts in water solution, the rejection rate to MgSO₄ (1 g/L water solution at 0.8 MPa and 30°C) was about 90%, and permeation flux was about 10–20 L m^?2 h^?1. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2721–2728, 2004     

Properties and pervaporation performance of poly(vinyl alcohol) membranes crosslinked with various dianhydrides

In this work, three dianhydrides with similar chemical structures, 3,3′,4,4′‐benzophenone tetracarboxylic dianhydride (BTDA), 4,4′‐oxydiphthalic anhydride (ODPA), and pyromellitic dianhydride (PMDA), are employed for the crosslinking modification of poly(vinyl alcohol) (PVA) membranes for ethanol dehydration via pervaporation. The changes in crosslinking degree, surface hydrophilicity, and glass‐transition temperature are investigated and compared. Compared to the pure PVA membrane, all crosslinked membranes show higher fluxes but lower separation factors, because of the higher fractional free volume and the lower hydrophilicity by the crosslinking of the PVA matrix, respectively. In addition, all crosslinked PVA membranes exhibit similar flux, and the separation factor presents a decreasing order of PVA/PMDA‐2 > PVA/ODPA‐2 > PVA/BTDA‐2, which is in the reverse order of their hydrophilicity, probably because of the reduction in the swelling resistance. With the PMDA content increasing from 0.01 to 0.04 mol/(kg PVA) in the PVA/PMDA crosslinked membranes, the crosslinking degree is enhanced and the hydrogen bonding is weakened, resulting in a flux increase from 120.2 to 190.8 g m^?2 h^?1, but the separation factor declines from 306 to 58. This work is believed to provide useful insight on the chemical modification of PVA membranes for pervaporation and other membrane‐based separation applications. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46159.     

Synthesis and chemical properties of polyethyleneimines crosslinked by penta-2,4-dienylideneammonium unit

The reaction of N-(2,4-dinitrophenyl)pyridinium anion ( salt(A) ; A = Cl⁻, FeCl₄⁻, and (CN)₂N⁻) with linear polyethyleneimine (LPEI; M_n = 20 380) and branched polyethyleneimines (BPEI1; M_n = 600, BPEI2; M_n = 10 000) at various molar feed ratios without using a catalyst resulted in pyridinium ring opening to yield ionic LPEI and BPEIs that were crosslinked by conjugated penta-2,4-dienylideneammonium (PDA) units, LPEI-PDA , BPEI1-PDA , and BPEI2-PDA , respectively. A model compound was synthesized by the reaction of salt(Cl) with diethylamine. The solubilities of BPEI1-PDA and BPEI2-PDA depended on the feed ratios between salt(Cl) and BPEI1 or BPEI2. Dipping LPEI-PDA into water and methanol yielded hydro- and organogels, respectively. UV–vis and reflection measurements revealed an expanded π-conjugation length between the polymer chains due to the through-space orbital interaction of the electrons on the two nitrogen atoms at the crosslinked positions in LPEI-PDA , BPEI1-PDA , and BPEI2-PDA . Cyclic voltammetry analysis suggested that the polymers underwent electrochemical oxidation. Measurement using a superconducting quantum interference device (SQUID) indicated that LPEI-PDA having FeCl₄⁻ anions was paramagnetic. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48712.     

Simultaneously tuning dense skin and porous substrate of asymmetric hollow fiber membranes for efficient purification of aggressive natural gas

Highly permeable, selective, and stable asymmetric membranes are required to replace the traditional separation approaches for natural gas purification with higher energy efficiency and smaller footprints. Herein, we report on the design and engineering of defect-free asymmetric hollow fiber membranes with a thin dense skin and highly porous substrate to effectively deal with aggressive natural gas. A crosslinkable polymer with rigid molecular structure and high molecular weight was synthesized for developing spinning dope with desirable solution properties. Phase separation behavior of the polymer was carefully controlled by systematic formulation of the dope composition and optimizing spinning conditions, thereby realizing simultaneously tuning dense skins and porous substrates of the spun asymmetric hollow fiber membranes. The crosslinked hollow fiber membrane, with well-preserved delicate asymmetric nanostructures, exhibited unprecedentedly high and stable separation performance for long-term processing extremely aggressive CO₂/CH₄ mixtures (with pressure up to 820 psi containing C6⁺ hydrocarbons), thereby showing great potential for practical application of natural gas purification. This work offers a new platform to create hollow fiber membranes with both high permeance and plasticization resistance in natural gas service. © 2019 American Institute of Chemical Engineers AIChE J, 65: 1269–1280, 2019