Enhanced Solid Particle Erosion Properties of Thermoplastic Polyurethane‐Carbon Nanotube Nanocomposites

A co‐coagulation method combined with hot pressing technique is successfully applied to fabricate thermoplastic polyurethane (TPU) nanocomposites with different contents of carbon nanotubes (CNTs). Obviously, the mechanical and thermal properties of the nanocomposites are improved with increasing the CNT content. In addition, the existence of hydrogen bonding between CNTs and polymer matrix is demonstrated. Furthermore, the influences of impact parameters on solid particle erosion behavior are investigated systematically. The surface roughness and line roughness are also investigated to illustrate the mechanism of solid particle erosion. As elastic nanocomposites, the maximum and minimum erosion rate (ER) occur at 30° and 90°. The ER is relatively small when the impact velocity is at 10 m s^?1, then is increased rapidly between 20 and 30 m s^?1. As the size of impact particles increases to 300 µm, a rapid increase of ER occurs between 10 and 20 m s^?1. All these results indicate CNTs improve the erosion resistance of TPU matrix.     

Thermoplastic polyurethane elastomer induced shear piezoelectric coefficient enhancement in bismuth sodium titanate – PVDF composite films

A series of ester-based thermoplastic polyurethane elastomer (TPU) and bismuth sodium titanate polycrystalline oxide (Bi_0.5Na_0.5TiO₃, BNT) co-blended poly (vinylidene fluoride) (PVDF) composite films were prepared. Mechanical test confirms the optimum BNT blending content (25 wt%) and further reveals a linear growth of tensile elongation by increasing TPU content. Microstructure modifications including strengthened hydrogen bond and valence band edge elevation are evidenced to be highly correlated to the dielectric and piezoelectric properties. Significant enhancement (7–13 times) in face shear piezoelectric coefficient (d₃₆) is achieved by adjusting the blending content of TPU. Cross-section image presents a featuring multilayer structure with improved dispersity of BNT particle under a transverse tensile force which effectively increases the interfacial contact area between BNT and polymer blends. This work reveals the significance of band structure modification and anisotropic texture construction on influencing the transfer of piezoelectric charge in TPU blended BNT-PVDF composite film.     

Facile preparation of light-weight biodegradable and electrically conductive polymer based nanocomposites for superior electromagnetic interference shielding effectiveness

Harmful electromagnetic radiations that are generated from different electronic devices could be absorbed by a light weight and mechanically flexible good electromagnetic interference (EMI) shielding polymer nanocomposite. On the other hand, different electronic wastes (“e-wastes”) which are generally polymer building materials generated from wastes of dysfunctional electronic devices are not naturally biodegradable. Our recent effort has been employed to produce bio-degradable EMI shielding polymer nanocomposite. For that purpose, we had prepared a 50:50 ratio polylactic acid/thermoplastic polyurethane polymer nanocomposite by mixing the conducting carbon black with the blend following the facile and industrially feasible solution mixing method. Morphological characterizations by scanning electron microscopy and transmission electron microscopy analysis revealed the co-continuous morphology of the neat blend as well as polymer nanocomposites with the preferential distribution of conductive filler on a particular polymer phase. The polymer nanocomposites gave good mechanically with improved thermal properties. We got EMI shielding effectiveness around −27 dB with a low percolation threshold at around 30 wt% filler loading in the polymer nanocomposite at the X-band frequency domain (8.2–12.4 GHz). Later we had studied the biodegradability of the PLA/TPU along with their composites (T_XP_XC_X) by employing the respirometry method and got a satisfactory result to ensure their biodegradability.     

A thermoplastic polyurethane/rare earth composite film with adjustable fluorescence colors and optimal low-temperature flexibility

In this study, a unique series of luminous polymeric rare earth (RE) composite films was produced by loading RE ions into thermoplastic polyurethane (TPU) using solution blending. Compared to RE ions, luminous polymeric RE composites had greater luminescence intensity, indicating that the introduction of polymer polyurethane as the polymer matrix was advantageous for the luminescence intensity and efficiency of RE ions, with the polymer matrix's absorbed energy being transferred to the RE ions. Furthermore, the findings of the optical transmittance, UV–visible absorption and fluorescence emission spectra suggest that TPU-RE composite films possess exceptional fluorescence luminescence properties and optical transparency. Surprisingly, the fluorescence colors of TPU-RE fluorescent films could be adjusted between red and green by varying the ratios of Eu³⁺ and Tb³⁺ in the films and can be any mixture of red and green hues. In addition, the temperature at 5% weight loss (T_5%) for the TPU-RE composite film composition reached 250 °C. In addition, pure TPU and all TPU-RE hybrid films demonstrated a glass transition temperature (T_g) of about −30 °C. Simultaneously, the tensile strength of the TPU-T₀E₁₀ film reached its maximum (43.6 MPa). Consequently, the TPU-RE composite films will be utilized as photoluminescent functional materials. © 2022 Society of Industrial Chemistry.     

Study on the heating behavior of Ni-embedded thermoplastic polyurethane adhesive film via induction heating

The heating behavior of nanoscopic and microscopic Nickel particle-embedded thermoplastic polyurethane (TPU) adhesive under induction heating is studied. Different particle sizes and content of Nickel were applied to TPU with varying film thicknesses and output power of the induction heater. From the results, heat generation of the TPU films increased with increases in Nickel content, TPU film thickness, and output power. The heat generation of the Nickel particle-embedded TPU films was in the order of 70 nm > 1 µm > 70 µm > 20 µm in terms of particle size, and this result can be explained by increases in the ratio of eddy current heating to hysteresis heating with increases in particle size.     

Electromagnetic interference shielding behavior of chemically and thermally reduced graphene based multifunctional polyurethane nanocomposites: A comparative study

This article presents the effect of exfoliation, dispersion, and electrical conductivity of graphene sheets onto the electrical, electromagnetic interference (EMI) shielding, and gas barrier properties of thermoplastic polyurethane (TPU) based nanocomposite films. The chemically reduced graphene (CRG) and thermally reduced/annealed graphene (TRG) having Brunauer–Emmett–Teller surface areas of 18.2 and 159.6 m²/g, respectively, when solution blended with TPU matrix using N,N-dimethylformamide as a solvent. Graphene sheets based TPU nanocomposites have been evaluated and compared for EMI shielding in Ku band, electrical conductivity, and gas barrier property. TRG/TPU nanocomposite films showed excellent gas barrier against N₂ gas as compared to CRG/TPU. The EMI shielding effectiveness for neat CRG and TRG graphene sheets is found to be −80, −45 dB, respectively, at 2 mm thickness. The EMI shielding data revealed that TRG/TPU nanocomposites showed better shielding at lower concentration (10 wt %), while CRG displayed better attenuation at higher concentrations. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47666.     

Fabrication of electrical and thermal conductive thermoplastic polyurethanes-based nanocomposite with azide polyurethane as interfacial compatibilizer

Electrical and thermal conductive polymers have aroused extensive interest in research recently due to their hi-tech applications in the fields of novel electronics. A novel electrical and thermal conductive nanocomposite (MWCNTs@PU/TPU) made with multiwall carbon nanotubes (MWNTs) and thermoplastic polyurethanes (TPU) by using azide polyurethane (PU) as interfacial compatibilizer. The MWNTs could form well-developed electrical and thermal conductive networks in the TPU matrix. The developed nanocomposite inherited advantageous properties from its constituents, namely the high conductivity and diathermancy from MWNTs, and the high mechanical properties from the TPU. Conductivity tests showed that, compared with neat MWCNTs/TPU, the electrical conductivity of MWCNTs@PU/TPU was significantly enhanced (up to 3.4 × 10⁻⁶ S/cm), with incorporating only 3.0 wt% MWCNTs@PU. And most importantly, the thermal conductivity was greatly improved by about 46.4% when the MWCNTs@PU loading was 6.0 wt%.     

Loss of thermoplastic elastomer toughening in polylactide after weathering

It has been already pointed out that one of the best ways to increase toughness of the inherently brittle polylactide (PLA) without sacrificing strength and modulus is the use of thermoplastic elastomer toughening approach; but what happens under outdoor conditions was not explored. Therefore, the objective of this study was to explore the degree of losses especially in fracture toughness of PLA when blended with thermoplastic polyurethane (TPU) elastomer or thermoplastic polyester elastomer (TPE) after weathering. For this purpose, neat PLA, its 10 phr TPU and TPE blends were exposed to accelerated weathering conditions of both ultraviolet-irradiation cycles and moisture cycles as described in the standard of ISO 4892-3 for various periods. In general, due to the significant molecular weight reduction via chain scission reactions, drastic losses in the strength and toughness of the specimens were observed. On the other hand, in terms of %retention in the properties after weathering periods, it could be suggested that, rather than use of neat PLA, the use of its TPU or TPE blends would be still advantageous for both “indoor use” and also for “outdoor use.” © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47177.     

New understanding of hardening mechanism of TiN/SiNx-based nanocomposite films

In order to clarify the controversies of hardening mechanism for TiN/SiN_x-based nanocomposite films, the microstructure and hardness for TiN/SiN_x and TiAlN/SiN_x nanocomposite films with different Si content were studied. With the increase of Si content, the crystallization degree for two series of films firstly increases and then decreases. The microstructural observations suggest that when SiN_x interfacial phase reaches to a proper thickness, it can be crystallized between adjacent TiN or TiAlN nanocrystallites, which can coordinate misorientations between nanocrystallites and grow coherently with them, resulting in blocking of the dislocation motions and hardening of the film. The microstructure of TiN/SiN_x-based nanocomposite film can be characterized as the nanocomposite structure with TiN-based nanocrystallites surrounded by crystallized SiN_x interfacial phase, which can be denoted by nc-TiN/c-SiN_x model (''c’ before SiN_x means crystallized) and well explain the coexistence between nanocomposite structure and columnar growth structure within the TiN/SiN_x-based film.     

Effect of Barium Titanate on the Thermal,Morphology, Surface,and Mechanical Properties of the Thermoplastic Polyurethane/Barium Titanate Composites

The aim of this study was to improve thermal stability, mechanical, and surface properties of thermoplastic polyurethane (TPU) with the addition of BaTiO₃. The TPU/BaTiO₃ composites having various ratios of TPU and BaTiO₃ were prepared. The chemical structure of the prepared composites was investigated by FTIR. Thermal stability of the samples were evaluated by thermogravimetric analysis and differential scanning calorimetry. Mechanical properties of the samples were characterized with stress–strain test. Hydrophobicity of the samples was determined by the contact angle measurements. Moreover, the surface morphology of the samples was investigated by a scanning electron microscopy.     

Preparation and properties of TPU micro/nanofibers by a laser melt‐electrospinning system

Laser melt electrospinning is a novel technology to fabricate scaffolds in the tissue engineering applications. The melt electrospinning is much safer than the conventional solution electrospinning due to without solvent effect. In this study, thermoplastic polyurethane (TPU) micro/nanofibers were successfully prepared by using this method. The effects of laser current and applied voltage on the fibers morphologies were investigated by scanning electron microscopy. The thermal behaviors and crystallization conditions of the TPU under different states were demonstrated by differential scanning calorimetry and X‐ray diffraction analysis. The mechanical property and the specific surface area of the TPU fibers membranes were also studied. All the analysis results showed that the effects of laser current and applied voltage on the average fiber diameter were complicated, the average fiber diameter ranging from 1.70 to 2.53 µm; the TPU is not an easily crystallized material; the electrospun fibers exhibited an amorphous phase; the average elongation at break laser of the electrospun TPU fiber membranes is about 134%; the average tensile strength is about 1.02 MPa and the specific surface area of the electrospun TPU fiber membrane is about 199 m²/g. POLYM. ENG. SCI., 54:1412–1417, 2014. © 2013 Society of Plastics Engineers     

Study on thermoplastic polyurethane/montmorillonite nanocomposites

The thermoplastic polyurethane/montmorillonite (TPU/MMT) nanocomposites were prepared by melt intercalation. The structure and property of the TPU/MMT nanocomposites were studied by XRD, TEM, TG, Molau test, and mechanical property measurement. The interlayer spacing between the MMT platelets in TPU/MMT nanocomposites blended for 10 and 15 min was the same. The silicate platelets were dispersed in TPU matrix on 5–15 nm scale for TPU/MMT nanocomposites. The interface interaction between the silicate layers and TPU matrix for TPU/MMT nanocomposites was strong. Compared to those of pure TPU, the tensile strength and tear strength of the TPU/MMT nanocomposites increased. The tensile strength and tear strength of the TPU/MMT nanocomposites decreased with increasing blending time because of the degradation of the TPU matrix. The thermal stability of the TPU/MMT nanocomposites was lower than that of the pure TPU in the first step, whereas in the second step, the TPU/MMT nanocomposites showed higher thermal stability. POLYM. COMPOS., 2008. © 2007 Society of Plastics Engineers     

A dynamic supercritical carbon dioxide foaming method for fabricating wrinkled surface to enhance triboelectric nanogenerator performance

Triboelectric nanogenerator (TENG) is a promising energy harvester to overcome the energy depletion issue. The surface structure has been considered as an effective way to enhance the triboelectric performance. Herein, a dynamic supercritical carbon dioxide (scCO₂) foaming method, which introduced a scCO₂ flow field during scCO₂ saturation, was proposed to fabricate thermoplastic polyurethane (TPU) foams with surface wrinkly structures. The size of the surface wrinkles could be regulated in the range of 1.8–10 μm by varying the foaming pressure. The surface wrinkled TPU film with wrinkle wave length of 2.4 μm demonstrated an excellent enhancement in output voltage (130%), current (180%), and maximum transfer charge (130%) when paired with surface structured polydimethylsiloxane film in a TENG. Due to the excellent durability and flexibility of the composing materials, the developed TENG showed outstanding stability in long-term continuous operation. With a high power density of 0.5 W/m² achieved on a 10⁷ Ω external load, the flexible TENG could be used to charge capacitors, power light-emitting-diodes, and served as a self-powered sensor to detect various human movement behaviors. This work provides a new path for the fabrication of surface wrinkled films for the sustainable development of high performance TENGs.     

Study of nanocomposites prepared by melt blending TPU and montmorillonite

The intercalated thermoplastic polyurethane (TPU)/montmorillonite (MMT) nanocomposites were prepared by melt blending TPU and organic octadecylammonium‐treated MMT (ODA‐MMT) at 150–155°C for 10 min. Compared with those of TPU/montmorillonite composites, the interface interaction and dispersion of TPU/ODA‐MMT nanocomposites were improved remarkably. The tensile strength and tear strength of the TPU/ODA‐MMT nanocomposites were higher than those of pure TPU, and the MMT platelets dispersed on the nanometer scale in TPU matrix had reinforce effect. Due to the “labyrinth” effect of the MMT platelets dispersed on the nanometer scale in the TPU matrix caused by the eximious barrier and strong interaction between the MMT platelets and TPU, the temperature of initial weight loss of the TPU/ODA‐MMT nanocomposites was higher than that of pure TPU and TPU/MMT composites in the second thermodegradation step. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Microconfinement effect on gas barrier and mechanical properties of multilayer rigid/soft thermoplastic polyurethane films

In this article, rigid/soft thermoplastic polyurethane (TPU) films were produced via layer‐multiplying co‐extrusion and the effect of confinement on morphology and gas barrier and mechanical properties is studied. The soft TPU, which is 52% hard‐segment, shows phase separation, while the rigid, 100% hard‐segment TPU exhibits amorphous structures. Even though the viscosity ratio of the two TPUs is over 10 and the elasticity ratio around 100, optical and atomic force microscopies show that a multilayer structure was successfully achieved. Then, the multilayer TPU films were uni‐axially stretched to different amounts of deformations, from 0% to 300%. DSC and WAXS results show that microconfinement occurs during orientation, which causes a significant reduction in oxygen permeability of multilayer TPU films, when stretched at 75%, by comparison to the mono and bi‐layer TPU. The dependence of gas barrier properties on temperature and deformation was also investigated, and a 100% improvement in elongation at break was found when compared to films of the rigid TPU. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41849.     

Dynamic rheological and morphological study of the compatibility of thermoplastic polyurethane/ethylene–octene copolymer blends

Two grafted ethylene–octene copolymers [POEs; i.e., POE‐g‐maleic anhydried (MAH) and aminated POE (denoted by POE‐g‐NH₂) were used as compatibilizers in immiscible blends of thermoplastic polyurethane (TPU) and POE. The effects of the compatibilizers on the dynamic rheological properties and morphologies of the TPU/POE blends were investigated. The characteristic rheological behaviors of the blends indicated that the strong interactions between the two phases were due to the compatibilization. Microstructural observation confirmed that the compatibilizers were located at the interface in the blends and formed a stable interfacial layer and smaller dispersed phase particle size. Compared with POE‐g‐MAH, POE‐g‐NH₂ exhibited a better compatibilization effect in the TPU/POE blends. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Biodegradable PPC/(PVA-TPU) ternary blend blown films with enhanced mechanical properties

Biodegradable films of poly(propylene carbonate)/poly(vinyl alcohol)-thermoplastic polyurethane [PPC/(PVA-TPU)] ternary blends were successfully prepared by melting blending method. The mechanical properties of poly(propylene carbonate) blown film were greatly improved by blending PPC with PVA-TPU. In order to afford the melt processing of PVA, the PVA-TPU binary blend was firstly prepared using thermoplastic polyurethane as a polymeric plasticizer. The rheological behavior, mechanical properties and morphology of these blends were studied. Considering its melt viscosity and thermally processing temperature, the PVA-50%TPU, as a modifier, was blended with PPC to prepare PPC/(PVA-TPU) ternary blend. SEM observation revealed a basic one-phase morphological structure with very good interfacial adhesion between the extremely blurred PPC and PVA-TPU two components. Meanwhile, the miscibility of the ternary components was verified by only one glass-transition temperature obtained from DMA tests. The tensile strength and tear strength of PPC/(PVA-TPU) blown films were determined at different temperatures. The results demonstrate that the mechanical properties of PPC/(PVA-TPU) films were enhanced dramatically at low temperature when compared with neat PPC. At room temperature, PPC/30 %(PVA-50%TPU) blown film exhibited a tensile strength of 26 MPa, and an elongation at break of 484.0 %. Its tear strength in the take-up direction is 124.1 kN/m, and the one in machine direction is 141.9 kN/m. At a low temperature of 0 °C, PPC/30 %(PVA-50%TPU) exhibited a tensile strength of 40.7 MPa and tear strength of 107 kN/m, which are 153 % and 142 % of those of neat PPC respectively. The blending of PPC with the PVA plasticized with TPU provides a practical way to extend the application of the new biodegradable polymer of PPC in the area of blown films.     

Preparation and characterization of new nanocomposite polymer films containing NiO nanofillers

Nanocomposite solid polymer films based on the poly(exo‐N‐phenyl‐7‐oxanorbornene‐5,6‐dicarboximide) (PPhONDI)/LiClO₄/NiO system have been designed, and the effect of inorganic NiO nanofiller in different amounts on the film properties has been examined. The exo‐PPhONDI/LiClO₄/NiO polymer system is the first solid nanocomposite polymer electrolyte film example based on a ring‐opening metathesis polymerization (ROMP) host polymer. The NiO nanoparticles were prepared by two‐step chemical syntheses, and the thermoplastic host polymer, exo‐PPhONDI, was synthesized via ROMP. Composite polymer films were prepared by the solution‐casting method. The amount of nanoparticles was varied from 1 to 15 wt % of NiO. The conductivity of the nanocomposite solid polymer systems was influenced by the NiO nanofiller concentration. The composite films based on exo‐PPhONDI ROMP polymer with the highest conductivity were achieved for the composition with 8 wt % of NiO nanofiller and 10 wt % of LiClO₄ dopant. The prepared films were characterized using X‐ray diffraction, Fourier transform infrared spectroscopy, differential scanning calorimetry, and scanning electron microscopy (SEM). The SEM results showed that the filler was well distributed in the polymer matrix. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45938.     

Synthesis and characterization of CdxZn1−xO nanoparticles-doped aryl poly ether ether ketone for novel application potentials

The influence of polymer on the structure, optical, electrical, and thermal properties of nanoscale fillers is a crucial clue to introduce these novel nanocomposites to service life applications. In the present work, different compositions of cadmium-doped zinc oxide (Cd_xZn_1−xO) nanopowders, x = 0.1, 0.3, and 0.5, with a uniform particle size of around 8 nm have been synthesized. A fixed amount, 1 wt %, of the prepared nanopowders was blended with aryl poly ether ether ketone (PEEK) by solution mixing to prepare PEEK/Cd_xZn_1−xO nanocomposite films. The structure and morphology of Cd_xZn_1−xO nanopowders and PEEK/Cd_xZn_1−xO nanocomposite films have been characterized using transmission electron microscopy and X-ray diffraction. The results showed that the particle size of nanoscale filler decreases from 10 nm to 5–7 nm when mixed with PEEK and these nanocomposites have amorphous structure. The thermogravitational analysis results show that a small amount of Cd_xZn_1−xO nanopowders (1 wt %) without surface modification can greatly improve the thermal stability of PEEK. The UV–vis spectra showed that there is absorption peak at 284 nm due to interband π−π* electronic transition. This absorption peak gets shifted toward the longer wavelength region as the concentration of cadmium ions increase in the PEEK matrix. This red shift results in a decrease of the band energy gap. The electrical conductivity of PEEK/Cd_xZn_1−xO nanocomposite films was increased as the cadmium ion increases. The results showed that PEEK/Cd_xZn_1−xO nanocomposite films can be used in thermostat and/or fire alarm devices. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Study of anodic oxide films formed on solid-state sintered SiC-ceramic at high anodic potentials

The present work studies the formation, chemical composition, and structure of an oxide layer formed on the technical solid-state sintered ceramic (EKasic®D) in a strong alkaline solution (1 M NaOH at pH 14) at high anodic potentials (30 V vs. 3 M Ag/AgCl). The observed formation of oxide films on SiC in alkaline solution is in contradiction to the thermodynamic laws (Pourbaix-diagram). The film thickness was determined by SEM/EDX measurements using the specific thin film analysis tool “AZtec” (Oxford Instruments) as well as the transmission electron microscopy. The thickness of the oxide film formed at 30 V amounts to 30 nm that corresponds with a field strength of E = 10 MV cm^?1, which corresponds with the formation according to the high-field mechanism. The chemical composition was studied by EDX-analysis in a transmission electron microscope as well as by X-ray photoelectron spectroscopy (XPS). The oxide layer is completely amorphous and consists of non-stoichiometric SiO_x and SiO_xC_y. The layer is assumed as graded with a higher amount of SiO_x in the outermost regions and an increased amount of SiO_xC_y in the inner region of the passive layer. Additionally, the passive layer is doped by a small amount of aluminum originating from a sinter additive used in the manufacture of the SiC ceramic and completely incorporated into the SiC grains.