Enhanced gyromagnetic properties of NiCuZn ferrite ceramics for LTCC applications by adjusting MnO2-Bi2O3 substitution

The demand for high performance microwave devices is increasingly promoting the development of miniaturization, integration and multifunctionalization. Here, a uniform and dense NiCuZn ferrite ceramic with high saturation magnetization and low ferromagnetic resonance linewidth was obtained at 950?°C by adjusting the MnO₂-Bi₂O₃ composite additives. The MnO₂-Bi₂O₃ composite additives were composed of 0.5?wt% MnO₂ and x wt% Bi₂O₃ (x?=?0.0, 0.5, 1.0, 1.5, 2.0, and 3.0). The phase structure, microstructures and magnetic properties were systematically studied by means of modern measurement techniques. SEM images reveal that appropriate MnO₂-Bi₂O₃ additions can promote grain growth and reduce sintering temperatures, which is very advantageous for LTCC technology. In addition, the content of MnO₂-Bi₂O₃ additives can significantly reduce ferromagnetic resonance linewidth (FMR) by promoting grain growth and densification at low temperatures. Finally, a uniform and compact NiCuZn ferrite ceramic with an improved 4πM_s (~?3812.5 Gauss), a narrow ΔH (~?144.6?Oe), and a reduced H_c (~?85.2?A/m) were obtained (at 950?°C) by adding the optimal volume of Bi₂O₃ additive. It is expected that the improved gyromagnetic performances will allow the NiCuZn ferrite ceramics to be promising candidates for X-band microwave devices.     

Enhanced electromagnetic properties of low-temperature sintered NiCuZn ferrites by doping with Bi2O3

NiCuZn ferrite is a material suitable for low-temperature co-fired ceramic (LTCC) technology due to its high permeability and relatively low sintering temperature. The main research questions regarding NiCuZn ferrites are focused on reducing the sintering temperature of the NiCuZn ferrites to achieve compatibility with the Ag electrodes and improve their electromagnetic properties. In this study, the electromagnetic properties of NiCuZn (Ni_0.29Cu_0.14Zn_0.60Fe_1.94O_3.94) ferrites were enhanced by doping with Bi₂O₃, resulting in a reduction of the sintering temperature to 925 °C. The findings show that a suitable concentration of Bi₂O₃ doping could promote the growth of grains and result in NiCuZn ferrites with denser microstructures sintered at a low temperature. Furthermore, adding 0.30 wt% Bi₂O₃ to NiCuZn ferrite enhances its electromagnetic properties, such as a high real part of permeability (～937.6 @ 1 MHz), high saturation magnetization (～60.353 emu/g), low coercivity (～0.265 kA/m), and excellent dielectric constant (～14.71 @ 1 MHz). In addition, the chemically compatible Ag electrodes suggest that the NiCuZn +0.30 wt% Bi₂O₃ ceramics may be acceptable for LTCC technology.     

Temperature–stable dielectrics based on Cu–doped Bi2Mg2/3Nb4/3O7 pyrochlore ceramics for LTCC

Temperature–stable dielectrics based on Cu–doped Bi₂Mg_2/3Nb_4/3O₇ pyrochlore ceramics were prepared by conventional solid–state reaction. Microstructure analysis indicates that all of the specimen maintain the cubic pyrochlore phase, a fluorite–like phase of Bi₃NbO₇ and a Bi₅Nb₃O₁₅ formed for Cu doping. The dielectric constant is dominated by densification of samples and secondary phases, while the dielectric loss is related by the secondary phases, grain boundaries, and leakage current characteristics. The (1-x)BMN - xCuO(x = 0.1 mol%) ceramic sintered at 925 °C shows excellent dielectric properties with dielectric constant of ~184.06, dielectric loss of ~0.0017 and near zero τ_ε (?20 ppm/°C) is obtained at sintering temperature of 925 °C, which could be a promising candidate for LTCC.     

The influence of ZrO2 additive on sintering and microstructure of lithium and lithium-titanium-zinc ferrites

The effect of ZrO₂ addition (0–3?wt%) on sintering and microstructure of lithium and lithium-titanium-zinc ferrites was studied. The Vickers hardness and dc electrical resistivity were investigated and discussed in correlation with the structural properties. Ferrite powders with the chemical compositions of LiFe₅O₈ and Li_0.65Fe_1.6Ti_0.5Zn_0.2Mn_0.05O₄ were prepared by the conventional ceramic technique. The synthesized ferrites were doped with various amount of ZrO₂ and then were sintered at 1050?°C for 2?h. Dilatometric studies showed that the zirconia addition affects the densification process of ferrite ceramics so that the shrinkage rate of pressed ferrite powders during their heating decreased with an increase in ZrO₂ content. The bulk density of the sintered ferrites varied slightly as the concentration of the additive was increased from 0 to 2?wt%, while the density of ferrite doped with 3?wt% ZrO₂ significantly decreased. X-ray diffraction and scanning electron microscopy analyses showed that the lattice parameter of ferrites increases and their average grain size decreases as the additive content grows. It was established that small amounts of ZrO₂ additive (up to 2?wt%) improve significantly the hardness and the electrical resistivity of ferrites.     

Effects of Li2O-B2O3-SiO2 glass on the low-temperature sintering of Zn0.15Nb0.3Ti0.55O2 ceramics

The influences of Li₂O-B₂O₃-SiO₂ glass (LBS) on the activation energy, phase composition, the stability of the structure and microwave dielectric properties of Zn_0.15Nb_0.3Ti_0.55O₂ ceramics have been systematically investigated. LBS glass acted as flux former and contributed to the reactive liquid-phase sintering mechanism, which remarkably lowed the sintering temperature from 1150?°C to 900?°C and enhanced the shrinkage and densification of ceramic at the low sintering temperatures. The ceramics with 1.5?wt% LBS glass sintered at 900?°C for 3?h show great properties: ε_r = 73.59, Q × f = 8024?GHz, τ_f = 270.54?ppm/°C.     

Low temperature cofiring and compatibility with silver electrode of ZnO-SnO2-TiO2-Nb2O5 ceramics with BaCu(B2O5) addition

The effect of BaCu(B₂O₅) (BCB) addition on the sintering temperature and microwave dielectric properties of 2.5ZnO-0.2SnO₂-4.8TiO₂-2.5Nb₂O₅ (ZSTN) has been investigated by the solid-state ceramic route. X-ray diffraction and scanning electron microscopy techniques were used to analysis the structure and microstructure. The microwave dielectric properties were measured by the resonance method. It was found that the addition of BCB can effectively lower the sintering temperature from 1100 °C to 900 °C, and improves the microwave dielectric properties of ZSTN ceramics. The BCB doped ZSTN ceramics can be compatible with Ag electrode, which makes it a promising ceramic for LTCC technology application.     

Magnetic properties and microstructures of a Ni-Zn ferrite ceramics co-doped with V2O5 and MnCO3

The present work investigated the effect of the addition of V₂O₅ and MnCO₃ on the microstructure and magnetic properties of Ni-Zn ferrite ceramic samples prepared by a conventional ceramic sintering method at different temperatures. With this aim, a series of samples were prepared by varying the loadings of V₂O₅-MnCO₃ (un-doped, 0.4–0.1?wt%, 0.1–0.4?wt%, 0.2–0.3?wt%, 0.3–0.2?wt%, and 0.5–0.1?wt%, denoted as sample 1, sample 2, sample 3, sample 4, sample 5, and sample 6, respectively). The initial permeability and power loss of the different Ni-Zn ferrites were investigated with respect to the sintering temperature. The V₂O₅ and MnCO₃ dopants significantly improved the initial permeability and power loss characteristics of the Ni-Zn ferrite at frequencies ≥0.5?MHz. When sintered at 1100?°C, sample 2 showed a maximum initial permeability of 931.23?H/m at a frequency of 1?MHz combined with a minimum power loss of 339.2?kW/m³. Co-doping with V₂O₅ and MnCO₃ also resulted in the sintered samples with larger average grain sizes and higher density, while the sintering temperature of Ni-Zn ferrites was significantly reduced.     

Thermoelectric properties of Bi2O3-added WO3 ceramics

Tungsten trioxide (WO₃) ceramics were prepared by firing Bi₂O₃-added WO₃ compacts with atomic ratios of Bi/W?=?0.00, 0.01, 0.03, or 0.05, in which Bi₂O₃ was mixed as a sintering agent. Dense ceramics consisting of remarkably grown WO₃ grains were obtained for Bi-containing samples with Bi/W?=?0.01, 0.03, and 0.05. The grain growth was enhanced by the liquid phase of Bi₂W₂O₉ formed among the WO₃ grains while firing. The XRD patterns did not show evidence for Bi inclusion into the WO₃ lattice, but the SEM-EDX showed an intensive distribution of Bi into the grain boundaries. Electrical conductivity σ and Seebeck coefficient S were measured in a temperature range of 373–1073?K. The temperature dependences indicated that the Bi₂O₃-added WO₃ ceramics were n-type semiconductors. It was considered that the electron carriers were generated from oxygen vacancies included into the WO₃ grains. The thermoelectric power factors S²σ for the ceramics ranged from 1.5?×?10^?7 W?m^?1 K^?2 to 2.8?×?10^?5 W?m^?1 K^?2, and the highest value occurred at 970?K for the ceramic with Bi/W?=?0.01.     

Improvement of dielectric breakdown strength and energy storage performance in Er2O3–modified 0.95Sr0.7Ba0.3Nb2O6-0.05CaTiO3 lead-free ceramics

In this study, 0.95?Sr_0.7Ba_0.3Nb₂O₆-0.05CaTiO₃-x wt% Er₂O₃ ceramics (SBNCTEx; x?=?0–5) were synthesized using traditional solid-state method, and we investigated the microstructure, energy storage properties as well as the relationship between dielectric breakdown strength and interfacial polarization. As compared with pure 0.95?Sr_0.7Ba_0.3Nb₂O₆-0.05CaTiO₃ ceramics, the Er₂O₃ dopants suppressed the grain growth of SBNCTEx, and the doped ones showed the dense microstructure. The secondary phase was found for x?≥?1 according to the EDS results, and the influence of the secondary phase on relative dielectric breakdown strength has also been studied. The dielectric breakdown strength increased from 18.1?kV/mm to 34.4?kV/mm, which is good for energy storage. The energy storage density of 0.28?J/cm³ and the energy storage efficiency of 91.4% were obtained in the SBNCTE5 ceramics. The results indicate that SBNCTE ceramics can be used as energy storage capacitors.     

Microstructural and microwave dielectric properties of LZT (Li2ZnTi3O8) ceramics sintered in presence of bismuth borate glass for LTCC applications

In the present research, the Li₂ZnTi₃O₈(LZT) ceramics were synthesized throughout solid-state ceramic processing, then mixed with bismuth borate (BiBO) glass prepared based on conventional melt quenching method. Wetting behavior of BiBO glass on the LZT ceramic substrate was monitored by hot stage microscopy. Afterward, dielectric LZT ceramics containing different amounts of BiBO glass (0.25–6 wt%) were sintered at various temperatures. X-ray diffraction and electron back scatter diffraction examinations revealed the presence of two crystalline phases of Li₂ZnTi₃O₈ and Bi₂Ti₂O₇. The maximum value of relative density (above 95%) was obtained in the case of specimens contained more than 5 wt% glass. The microwave dielectric properties of the finally sintered BiBO glass containing LZT ceramics were as follows: dielectric constant (ε_r) = 21.44–25.09, quality factor (Q × f) = 10839–54708 GHz and temperature coefficient of resonant frequency (τ_f) = (? 15.58) ? (? 12.86)ppm/°C.     

Low-temperature sintering of Ti1−xCux/3Nb2x/3O2 (x = 0.23) microwave dielectric ceramics with CuO and B2O3 addition

The influence of CuO and B₂O₃ addition on the sintering behavior, microstructure and microwave dielectric properties of Ti_1?xCu_x/3Nb_2x/3O₂ (TCN, x = 0.23) ceramic have been investigated. It was found that the addition of CuO and B₂O₃ successfully reduced the sintering temperature of TCN ceramics from 950 to 875 °C. X-ray diffraction studies showed that addition of CuO-B₂O₃ has no effect on the phase composition. The TCN ceramics with 0.5 wt% CuO-B₂O₃ addition showed a high dielectric constant of 95.63, τ_f value of + 329 ppm/°C and a good Q × f value of 8700 GHz after sintered at 875 °C for 5 h, cofirable with silver electrode.     

Effects of Nb2O5 Doping on the Microwave Dielectric Properties and Microstructures of Bi2Mo2O9 Ceramics

This study investigated the effects of the addition of Nb₂O₅ and sintering temperature on the properties of Bi₂Mo₂O₉ ceramics. The ceramics were sintered in air at temperatures ranging from 620°C to 680°C. The addition of small amounts of Nb₂O₅ as a dopant significantly affected the crystalline phase and the microwave dielectric properties of the Bi₂Mo₂O₉ ceramics. The secondary phase, γ‐Bi₂MoO₆, was observed when Nb₂O₅ was added. However, unlike the Bi₂Mo₂O₉ ceramic without Nb₂O₅ sintered above 645°C, the ceramics with 3 mol% Nb₂O₅ contained no γ‐Bi₂MoO₆ when sintered at 660°C. The Q × f value and τ_f of the Bi₂Mo₂O₉ ceramics were improved by Nb₂O₅ doping. The Bi₂Mo₂O₉ ceramics doped with 2 mol% Nb₂O₅ exhibited the best microwave dielectric properties, with a permittivity of 36.5, a Q × f value (f = resonant frequency, Q = 1/dielectric loss at f) of 14100 GHz and τ_f of +5.5 ppm/°C after sintering at 620°C.     

Effect of Bi2O3 on phase formation and microstructure evolution of mullite ceramics from mechanochemically activated oxide mixtures

Mullite ceramics with hollow whisker structure have been synthesized firstly through ordinary sintering process. The effects of Bi₂O₃ and processing, on mullitization behavior and morphology development of mullite ceramics, derived from the mechanochemically activated mixture of Al₂O₃ and SiO₂, were investigated in this paper. When the content of Bi₂O₃ was less than 10?mol%, the mullite grains show a short rod-like morphology, without the formation of whisker. As the content of Bi₂O₃ was increased to more than 10?mol%, the formation temperature of mullite was decreased from 1400?°C to 1100?°C. After sintering at 1400?°C, well-developed mullite whiskers with hollow structure were formed. The formation process and growth mechanism of hollow structural whiskers in mullite ceramic doped with high content of Bi₂O₃ were discussed in detail.     

Synthesis of Zn3Nb2O8 ceramics using a simple and effective process

Synthesis of Zn₃Nb₂O₈ ceramics using a simple and effective reaction-sintering process was investigated. The mixture of ZnO and Nb₂O₅ was pressed and sintered directly without any prior calcination. Single-phase Zn₃Nb₂O₈ ceramics could be obtained. Density of these ceramics increased with soaking time and sintering temperature. A maximum density 5.72 g/cm³ (99.7% of the theoretical density) was found for pellets sintered at 1170 °C for 2 h. Pores were not found and grain sizes >20 μm were observed in pellets sintered at 1170 °C. Abnormal grain growth occurred and grains >50 μm could be seen in Zn₃Nb₂O₈ ceramics sintered at 1200 °C for 2 h and 1200 °C for 4 h. Reaction-sintering process is then a simple and effective method to produce Zn₃Nb₂O₈ ceramics for applications in microwave dielectric resonators.     

Microstructure and dielectric properties of low temperature sintered ZnNb2O6 microwave ceramics

Low sintering temperature ZnNb₂O₆ microwave ceramics were prepared by doping with mixed oxides of V₂O₅–Bi₂O₃ and V₂O₅–Bi₂O₃–CuO. The effects of additives on the microstructure and dielectric properties of the ceramics were investigated. The results show that doping with V₂O₅–Bi₂O₃ can reduce the sintering temperature of ZnNb₂O₆ from 1150 °C to 1000 °C due to the formation of V₂O₅ and Bi₂O₃ based eutectic phases. The combined influence of V₂O₅ and Bi₂O₃ resulted in rod-like grains. Co-doping CuO with 1 wt.% V₂O₅–1 wt.% Bi₂O₃ further lowered the sintering temperature to 880 °C, because eutectic phases could be formed between the CuO, V₂O₅ and Bi₂O₃. A second phase of (Cu₂Zn)Nb₂O₈ also forms when the content of CuO is greater than 2.5 wt.%. A pure ZnNb₂O₆ phase can be obtained when the amount of CuO was 1.0–2.5 wt.%. The Q × f values of ZnNb₂O₆ ceramics doped with V₂O₅–Bi₂O₃–CuO were all higher than 25,000 GHz. The dielectric constants were 22.8–23.8 at microwave frequencies. In addition, theτ_f values decreased towards negative as the content of CuO increased. The ceramic with composition of ZnNb₂O₆ + 1 wt.%V₂O₅ + 1 wt.% Bi₂O₃ + 2.5 wt.% CuO sintered at 880 °C exhibited the optimum microwave dielectric properties, is 23.4, Q × f is 46,975 GHz, and τ_f is −44.89 ppm/°C, which makes it a promising material for low-temperature co-fired ceramics (LTCCs).     

Highly-efficient electromagnetic interference shielding and microwave dielectric behavior of a (Bi2O3 + B2O3)-doped MWCNT/BaTiO3 ceramic nanocomposite

Microwave dielectric properties along with electromagnetic interference shielding effectiveness (EMI SE) of a multi-walled carbon nanotube (MWCNT)/barium titanate (BaTiO₃) nanocomposite are investigated in this paper. Appropriate amount of sintering additive (Bi₂O₃ +?B₂O₃) was doped into some nanocomposites to reduce the sintering temperatures. The dielectric properties of the nanocomposites with various MWCNT and sintering additive contents were evaluated at different microwave frequency ranges. It was found that the incorporation of optimized amount of (Bi₂O₃ +?B₂O₃) can give rise to significantly good dielectric properties. Results also indicated that incorporation of 6?wt% (Bi₂O₃ +?B₂O₃) into 1.5?mm-thick nanocomposite containing 8?wt% MWCNT led to an EMI SE greater than 28?dB, suggesting this novel nanocomposite as a promising candidate for microwave absorption and electromagnetic interference applications.     

Microwave dielectric properties of ultra-low loss Li2MgTi0.7(Mg1/3Nb2/3)0.3O4 ceramics sintered at low temperature by LiF addition

In this work, ultra-low loss Li₂MgTi_0.7(Mg_1/3Nb_2/3)_0.3O₄ ceramics were successfully prepared via the conventional solid-state method. X-ray photoelectron spectroscopy (XPS), thermally stimulated depolarization current (TSDC) and bond energy were used to determine the distinction between intrinsic and extrinsic dielectric loss in (Mg_1/3Nb_2/3)⁴⁺ ions substituted ceramics. The addition of (Mg_1/3Nb_2/3)⁴⁺ ions enhances the bond energy in unit cell without changing the crystal structure of Li₂MgTiO₄, which results in high Q·f value as an intrinsic factor. The extrinsic factors such as porosity and grain size influence the dielectric loss at lower sintering temperature, while the oxygen vacancies play dominant role when the ceramics densified at 1400?°C. The Li₂MgTi_0.7(Mg_1/3Nb_2/3)_0.3O₄ ceramics sintered at 1400?°C can achieve an excellent combination of microwave dielectric properties: ε_r =?16.19, Q·f?=?160,000?GHz and τ_f =??3.14?ppm/°C. In addition, a certain amount of LiF can effectively lower the sintering temperature of the matrix, and the Li₂MgTi_0.7(Mg_1/3Nb_2/3)_0.3O₄-3?wt% LiF ceramics sintered at 1100?°C possess balanced properties with ε_r?=?16.32, Q·f?=?145,384?GHz and τ_f =??16.33?ppm/°C.     

Crystal structure and electrical properties of (Li,Ce, Nd)-multidoped CaBi2Nb2O9 high temperature ceramics

(Li, Ce, and Nd)-multidoped CaBi₂Nb₂O₉ (CBN) Aurivillius phase ceramics were prepared via a conventional solid-state sintering route. The crystal structure including bond lengths and bond angles, microstructure, dielectric constant, DC resistivity, and piezoelectric properties were systematically investigated. Rietveld-refinements of X-ray results indicated that small quantity of (Li, Ce, Nd) doping (< 2.5 mol%) increases orthorhombic distortion, because of the smaller ionic radii of doping ions. However, orthorhombic distortion obviously decreased with increasing (Li, Ce, Nd) doping concentration from 5 to 25 mol%. The replacement of asymmetric A-site Bi³⁺ with 6s2 lone pair electrons by symmetric Li⁺, Ce³⁺ and Nd³⁺ ions decreased the orthorhombic distortion. The morphologies and electrical properties of sintered ceramics were tailored by the introducing (Li, Ce, Nd) multi-dopants. The improvement of piezoelectric properties of modified-CBN ceramics were attributed to decreasing grain sizes and morphotropic phase boundary (MPB). Ca_0.85(Li_0.5Ce_0.25Nd_0.25)_0.15Bi₂Nb₂O₉ (CBNLCN-15) ceramics had optimum properties, and d₃₃ and T_c values were found to be ~ 13.1 pC/N and ~ 900 °C, respectively.     

Effect of La2O3 addition and sintering mode on the mechanical properties and microstructural evolution on an 8YSZ ceramic alloy

In this research, the influence of La₂O₃ addition on the microstructure, phase stability and mechanical properties of 8?mol% yttria stabilized zirconia (8YSZ) was studied. 8YSZ with La₂O₃ (9, 12 and 15?wt%) ceramics were fabricated by microwave and conventional sintering at 1400?°C/ 20?min and 1400?°C/ 5?h, respectively. Irrespective of the sintering technique, the relative sintered density was found to decrease with increasing amount of La₂O₃. The grain growth of 8YSZ was enhanced significantly by the addition of La₂O₃. The XRD results demonstrated that addition of La₂O₃ up to 15?wt% did not disrupt the cubic 8YSZ phase regardless of sintering technique; additionally evolution of pyrochlore phase, La₂Zr₂O₇ was observed in all sintered specimens. Vickers hardness of 8YSZ ceramic compacts were also found to decrease with increasing amount of La₂O₃.     

Enhanced piezoelectric properties and electrical resistivity in W/Cr co-doped CaBi2Nb2O9 high-temperature piezoelectric ceramics

W/Cr co-doped Aurivillius-type CaBi₂Nb_2-x(W_2/3Cr_1/3)_xO₉ (CBN) (x?=?0.025, 0.050, 0.075, 0.100, and 0.150) piezoelectric ceramics were prepared by the conventional solid-state reaction method. The crystal structure, microstructure, dielectric properties, piezoelectric properties, and electrical conductivity of these ceramics were systematically investigated. After optimum W/Cr modification, the CBN ceramics showed both high d₃₃ and T_C. The ceramic with x?=?0.1 showed a remarkably high d₃₃ value of ~15 pC/N along with a high T_C of ~931?°C. Moreover, the ceramic also showed excellent thermal stability evident from the increase in its planar electromechanical coupling factor k_p from 8.14% at room temperature to 11.04% at 600?°C. After annealing at 900?°C for 2?h, the ceramic showed a d₃₃ value of 14?pC/N. Furthermore, at 600?°C, the ceramic also showed a relatively high resistivity of 4.9?×?10⁵ Ω?cm and a low tanδ of 9%. The results demonstrated the potential of the W/Cr co-doped CBN ceramics for high-temperature applications. We also elucidated the mechanism for the enhanced electrical properties of the ceramics.