Model algorithmic control of grade change operations in paper mills

In this work, the Model Algorithmic Control (MAC) method is applied to control the grade change operations in paper mills. The neural network model for the grade change operations is identified first and the impulse model is extracted from the neural network model. Results of simulations for MAC control of grade change operations are compared with plant operation data. The major contribution of the present work is the application of MAC in the industrial plants based on the identification of neural network models. We can confirm that the proposed MAC method exhibits faster responses and less oscillatory behavior compared to the plant operation data in the grade change operations.     

A study on the adaptive predictive control method for multivariable bilinear processes

A predictive control method for multivariable bilinear processes is derived based on ARMA model. To identify bilinear process models, we use simple equation error method extended to multivariable system. We can obtain the adaptive predictive controller for multivariable bilinear processes by incorporation of the identification algorithm. Offset compensator is provided to correct for the effects of unmeasured disturbances and model inaccuracies. A filter with a singled parameter is used to correct for the effects of an incorrect model. Results of simulation on multivariable bilinear processes show that the proposed control method has satisfactory performance.     

基于扰动观测器的模型预测控制在磨矿分级过程中的应用

磨矿分级过程（GCP）是冶金选矿行业的关键流程,其产品粒度指标必须严格控制,以保证精矿产品品位和金属回收率。GCP本质上是一个多变量强耦合过程,具有时滞和逆向特性,且存在强扰动。扰动的存在造成系统控制性能变差,甚至不稳定。以两输入两输出GCP为研究对象,提出了一种基于扰动观测器（DOB）的模型预测控制（MPC）复合控制方案DOB-MPC。仿真研究表明DOB-MPC不仅可以有效抑制GCP的外部扰动,而且可以抑制由模型失配和变量之间的耦合而导致的内部扰动;在获得良好的解耦控制能力的同时,取得了满意的抗扰动性能。     

ADAPTIVE MODEL PREDICTIVE CONTROL FOR SINGLE INPUT-SINGLE OUTPUT BILINEAR SYSTEMS WITH STABLE INVERSES

An adaptive control system for bilinear processes with stable inverses and without time delay is developed from a bilinear model predictive control algorithm and a projection identification algorithm. If the disturbance is bounded, the control error is bounded and the identification converges. If the disturbance is constant, the control error often converges to zero.     

Prediction and quality control of the melt index during production of high-density polyethylene

In polyolefin processes the melt index (MI) is the most important control variable indicating product quality. Because of the difficulty in the on-line measurement of MI, a lot of MI estimation and correlation methods have been proposed. In this work a new dynamic MI estimation scheme is developed based on system identification techniques. The empirical MI estimation equation proposed in the present study is derived from the 1 ^st -order dynamic models. Effectiveness of the present estimation scheme was illustrated by numerical simulations based on plant operation data including grade change operations in high density polyethylene (HDPE) processes. From the comparisons with other estimation methods it was found that the proposed estimation scheme showed better performance in MI predictions. The virtual sensor model developed based on the estimation scheme was combined with the virtual on-line analyzer (VOA) to give a quality control system to be implemented in the actual HDPE plant. From the application of the present control system, significant reduction of transition time and the amount of off-spec during grade changes was achieved     

Dynamic Process Operation Under Demand Response – A Review of Methods and Tools

Participating in electricity markets through demand response causes new requirements for optimizing process control of chemical plants. The last ten years have brought great advances in the formulation and solution of economic nonlinear model predictive control and state estimation to support operation of processes under dynamic constraints. However, gaps remain regarding the availabilities of suitable plant models capable of describing processes active in demand response as well as of robust schemes for state estimation and economic nonlinear model predictive control in commercial tools.     

A multiple model,state feedback strategy for robust control of non-linear processes

The major limitation of reported multiple model approaches is that robustness against process/controller disturbances cannot be addressed for processes consisting of hybrid stable/unstable regimes, or with chaotic dynamics. In this paper, a significantly modified multiple model approach is developed to achieve robust control with global stability. The new advances include: (1) stabilization of open-loop unstable plants using a state feedback strategy, (2) incorporation of an adjustable pre-filter to achieve offset-free control, (3) implementation of a Kalman filter for state estimation, and (4) connection of the multiple model approach with non-linear model predictive control to achieve a precise control objective. The improved controller design method is successfully applied to two non-linear processes with different chaotic behaviour. Compared with conventional methods without model modifications, the new approach has achieved significant improvement in control performance and robustness with a dramatically reduced number of local models.     

一类连续/间歇过程的迭代学习模型预测控制

An iterative learning model predictive control (ILMPC) technique is applied to a class of continuous/batch processes. Such processes are characterized by the operations of batch processes generating periodic strong disturbances to the continuous processes and traditional regulatory controllers are unable to eliminate these periodic disturbances. ILMPC integrates the feature of iterative learning control (ILC) handling repetitive signal and the flexibility of model predictive control (MPC). By on-line monitoring the operation status of batch processes, an event-driven iterative learning algorithm for batch repetitive disturbances is initiated and the soft constraints are adjusted timely as the feasible region is away from the desired operating zone. The results of an industrial appli-cation show that the proposed ILMPC method is effective for a class of continuous/batch processes.     

基于定量反馈理论的多变量解耦预测控制及其在CSTR化学过程中的应用

1 INTRODUCTION Many multi-input and multi-output (MIMO) sys- tems worldwide are regarded as linear invariants, but there are still some difficulties in controlling these systems. The challenges arise from the need to achieve both robust stability and control performance when the plants to be controlled are highly uncer- tain[1―3]. Quantitative feedback theory (QFT) is a fre- quency domain design technique[4], which is perhaps the only known method that deals with highly uncer- tain pla…     

MD-CD interaction modeling and control of paper machines

For better quality control of paper machines, variations in the machine direction (MD), cross-machine direction (CD) and their inherent interactions should be minimized. In this paper, a dynamic MD-CD interaction model is developed by relating the effect of MD dry basis weight to the CD profile. Based on this model, a combined MD-CD generalized predictive control strategy is proposed to handle the strong MD-CD interaction. A set of industrial data was used to identify the interaction model. Results from closed-loop simulation of the interaction model under the proposed control strategy show that a significant improvement in CD control during a grade change can be achieved.