共查询到18条相似文献,搜索用时 133 毫秒
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本文从煤的燃烧性能和大量喷煤对高炉冶炼的影响,探讨高炉大量喷煤的可能性。在高炉风口燃烧带的高温下,煤粉不仅与氧燃烧,而且被二氧化碳气化。不必要求氧气过剩系数达到完全燃烧的要求。为维持风口前一定的理论燃烧温度,应采取提高风温并适当富氧。大量喷煤对高炉高温区热平衡、热流比等影响不大,不会影响高炉顺行。 相似文献
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相比于高炉风口喷吹富氧热风,熔融气化炉风口采用常温纯氧,使得炉内质量、动量、热量的传输以及煤气流分布等冶炼特征与高炉存在较大差异.通过建立熔融气化炉风口回旋区二维数学模型,系统考察熔融气化炉风口回旋区内速度分布、温度分布及气体组分分布的冶炼特征.结果表明:在气固相热交换及焦炭 (或块煤形成的半焦) 燃烧反应的综合作用下,熔融气化炉风口回旋区内气体温度迅速升高至3 500 K以上;此外,风口前端存在小规模的气体循环流动现象,故风口前端扩孔破损现象严重,进而导致非计划休风率较高;为减少此类休风现象,可适当额外喷吹富氢燃料性气体 (天然气、焦炉煤气),不仅能降低风口回旋区内气体温度,更可替代部分固体燃料,并充分发挥其中H2的高温还原优势,提升熔融气化炉冶炼效率. 相似文献
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高炉喷吹煤粉的适宜操作范围 总被引:2,自引:0,他引:2
为了降低高炉焦比,节约能源,通过首钢一高炉大量喷煤操作情况的分析,提出了高炉喷吹煤粉的适宜操作范围.无富氧喷煤量可达150kg,富氧时可达200kg以上.为提高喷煤效果,应注意维持适当的风口前理论燃烧温度和氧气过剩系数.大量喷煤后压差略有升高,但不影响高炉顺行.与炉腹喷吹还原气相比,风口大量喷煤是一种经济、有效的节焦方法. 相似文献
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天津铁厂1987年9月试喷煤粉,1988年元月份在2号高炉投入正常运行。煤粉比风口前焦炭温度低得多,1kg煤粉加热到1500℃需要吸收1884kJ热量,分解1kg煤粉又需吸收1009kJ热量,所以喷煤后理论燃烧温度下降。伴随喷煤量增加,这种现象愈为突出。这样不仅影响喷煤效果,甚至可 相似文献
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The theoretical flame temperature(TFT)before tuyere,always highly concerned by blast furnace(BF)operators,is one of the most important parameters for evaluating the thermal state of hearth.However,some influencing parameters,for example,the SiO2 reduction by carbon,were always neglected or inaccurate when calculating the TFT.According to the definition of TFT,the temperature of coke into raceway and the reduction rate of SiO2 in ash of coke and pulverized coal were obtained by analyzing the samples before tuyere in blast furnace.Taking full account of different factors,a modified model for calculating the TFT in blast furnace was established.The effects of the oxygen enrichment rate,the reduction rate of SiO2 in raceway,the ash content in coke and pulverized coal and the pulverized coal injection(PCI)rate on TFT were determined quantitatively.The modified model was applied to selecting the used coal for PCI in blast furnace.Considering the different SiO2 contents of mixed coal,the calculated TFT remained a stable level.This showed that the selected coal could be suitable for PCI in blast furnace. 相似文献
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By analyzing the thermal and burden structure conditions inside the melter-gasifier of COREX process,the advantage and disadvantage of PCI into the melter-gasifier are clarified.The influence of PCI on the running condition inside the furnace is analyzed based on the information from production operation and mathematical and physical simulations,and measures to tackle with the problems arising from PCI are proposed.The main results are as follows.①Due to the unfavorable conditions for coking of coal in t... 相似文献
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为了研究块煤在熔融气化炉内高温结构演变和降解机制,采用扫描电镜和光学显微镜观察了COREX熔融气化炉风口焦和实验室自制半焦的形貌和显微结构,并结合不同试样的高温反应特性,确定了不同风口焦试样的来源。结果表明,风口焦中兴隆庄块煤形成试样含有较多的中粒和粗粒镶嵌结构,表面呈孔状结构;大同块煤形成试样中类丝炭较多,表面呈层状结构。根据结果提出应考虑灰分对煤焦高温强度的影响,在测量风口焦试样的反应性及反应后强度时应考虑灰分含量进行折算,并确定了以灰分的基准含量为13%进行折算为最佳条件。 相似文献
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目前,COREX流程中的熔融气化炉采用块煤代替焦炭作为燃料冶炼铁水。块煤在熔融气化炉中的反应行为对炉况的稳定顺行及铁水质量有着重要的影响。采用非等温热重分析法针对COREX用煤(大同煤)在热解过程中的失重速率、失重量以及影响因子进行了研究,分析了煤热解的整个失重过程,并讨论了不同升温速率对热解的影响。同时,考虑煤热解过程的不同特性,采用分段尝试法建立了煤热解过程的动力学理论模型,进而得到相应的动力学参数,有助于更好地分析块煤在气化炉内的热解行为,为COREX流程块煤的合理使用及采用风口喷煤技术提供理论依据。 相似文献
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����ǣ���磬��격 《钢铁研究学报》2013,25(10):25-30
The tuyere-damaged phenomenon of COREX-3000 was investigated, and the conclusion was found that the combined effect of both melting loss under high temperature and scouring abrasion by high speed air flow led to the damage of tuyeres. The methods from five aspects were proposed to reduce the dilapidation of turyere through analyzing thermal distribution of COREX tuyere combustion zone. Based on that above, the measures that small coke was chosen as substitutes for part of Shanxi coke and oxygen-nitrogen blending injection replaced the oxygen injection were taken by Baosteel, which effectively prolonged the working life of tuyere.Besides, the effects of the measures above on COREX were analyzed in detail, and the following results show:Using Baosteel small coke improved the burden permeability to avoid that heat is gathered in tuyere combustion zone; Oxygen-nitrogen blending injection reduces heat production in tuyere combustion zone, lowers the heat conduction ability of air flow, and forms one thin carbon-nitride protective layer on tuyere surface to prolong the working life of tuyere. 相似文献
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Coke oven gas (COG), as an environment-friendly source, is projected to be introduced into the COREX process to reduce solid fuel consumption. In this paper, a static model has been developed based on mass and heat balance, which can calculate characteristics of melter gasifier, such as the raceway adiabatic flame temperature (RAFT), volume and component of bosh gas. The results showed that compared with N2, the COG injection from tuyere is more effective on reducing the RAFT and improving the bosh gas volume. The quantity of COG injected is limited for the RAFT, and without other thermal compensation, the largest injection quantity is about 150 Nm3 t?1. The quantity of COG injection can be increased by preheating tuyere oxygen, adjustment of fuel structure and addition of tuyere oxygen. COG injection can promote the reduction and hearth permeability, decrease the RAFT and protect the tuyere, which is beneficial to COREX operation. 相似文献