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1.
Heating‐assisted deposition is an industry‐friendly scalable deposition method. This manufacturing method is employed together with slot die coating to fabricate perovskite solar cells via a roll‐to‐roll process. The feasibility of the method is demonstrated after initial testing on a rigid substrate using a benchtop slot die coater in air. The fabricated solar cells exhibit power conversion efficiencies (PCEs) up to 14.7%. A nonelectroactive polymer additive is used with the perovskite formulation and found to improve its humidity tolerance significantly. These deposition parameters are also used in the roll‐to‐roll setup. The perovskite layer and other solution‐processed layers are slot die‐coated, and the fabricated device shows PCEs up to 11.7%, which is the highest efficiency obtained from a fully roll‐to‐roll processed perovskite solar cell to date.  相似文献   

2.
Despite recent dramatic enhancements in power conversion efficiencies (PCEs) resulting in values over 10%, the manufacturing of tandem organic solar cells (OSCs) via current printing technologies is subject to tremendous challenges. Existing complicated tandem structures consisting of six or more component layers have been a major obstacle that significantly increases the complexity of printing processes and substantially sacrifices the PCE for printed devices. Here, an innovative printing method is reported that simplifies the fabrication process of the tandem OSCs. By developing a new printing technique using a nanocomposites containing interfacial and photoactive materials, a simultaneously printed bilayer of consisting of interfacial and photoactive layers, achieved through vertical self‐organization, is successfully demonstrated, resulting in tandem OSCs with only four printed layers. Moreover, by rigorously controlling the molecular weight of the interfacial materials, the self‐assembly characteristics are improved and an efficient tandem OSC is yielded with a PCE of 9.1% achieved in printed layers.  相似文献   

3.
Silver nanowires (AgNWs) and zinc oxide (ZnO) are deposited on flexible substrates using fast roll‐to‐roll (R2R) processing. The AgNW film on polyethylene terephthalate (PET) shows >80% uniform optical transmission in the range of 550–900 nm. This electrode is compared to the previously reported and currently widely produced indium‐tin‐oxide (ITO) replacement comprising polyethylene terephthalate (PET)|silver grid|poly(3,4‐ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS)|ZnO known as Flextrode. The AgNW/ZnO electrode shows higher transmission than Flextrode above 490 nm in the electromagnetic spectrum reaching up to 40% increased transmission at 750 nm in comparison to Flextrode. The functionality of AgNW electrodes is demonstrated in single and tandem polymer solar cells and compared with parallel devices on traditional Flextrode. All layers, apart from the semitransparent electrodes which are large‐scale R2R produced, are fabricated in ambient conditions on a laboratory roll‐coater using printing and coating methods which are directly transferrable to large‐scale R2R processing upon availability of materials. In a single cell structure, Flextrode is preferable with active layers based on poly‐3‐hexylthiophene(P3HT):phenyl‐C61‐butyric acid methylester (PCBM) and donor polymers of similar absorption characteristics while AgNW/ZnO electrodes are more compatible with low band gap polymer‐based single cells. In tandem devices, AgNW/ZnO is more preferable resulting in up to 80% improvement in PCE compared to parallel devices on Flextrode.  相似文献   

4.
Solution‐processed organic photovoltaics (OPVs) have continued to show their potential as a low‐cost power generation technology; however, there has been a significant gap between device efficiencies fabricated with lab‐scale techniques—i.e., spin coating—and scalable deposition methods. Herein, temperature‐controlled slot die deposition is developed for the photoactive layer of OPVs. The influence of solution and substrate temperatures on photoactive films and their effects on power conversion efficiency (PCE) in slot die coated OPVs using a 3D printer‐based slot die coater are studied on the basis of device performance, molecular structure, film morphology, and carrier transport behavior. These studies clearly demonstrate that both substrate and solution temperatures during slot die coating can influence device performance, and the combination of hot substrate (120 °C) and hot solution (90 °C) conditions result in mechanically robust films with PCE values up to 10.0% using this scalable deposition method in air. The efficiency is close to that of state‐of‐the‐art devices fabricated by spin coating. The deposition condition is translated to roll‐to‐roll processing without further modification and results in flexible OPVs with PCE values above 7%. The results underscore the promising potential of temperature‐controlled slot die coating for roll‐to‐roll manufacturing of high performance OPVs.  相似文献   

5.
In the last few years, organometal halide perovskites (OHPs) have emerged as a promising candidate for photovoltaic (PV) applications. A certified efficiency as high as 23.7% has been achieved, which is comparable with most of the well‐established PV technologies. Their good solubility due to the ionic nature enables versatile low‐temperature solution processes, including blade coating, slot‐die coating, etc., most of which are scalable and compatible with roll‐to‐roll large‐scale manufacturing processes. The low cost, high efficiency, and facile processable features make perovskite solar cells (PSCs) a very competitive PV technology. Despite the great progress, long‐term durability concerns, toxicity issues of both materials and manufacturing process, and lack of robust high‐throughput production technology for fabricating efficient large‐area modules are major obstacles toward commercialization. In this review, the recent progress of commercially available process of PSCs is surveyed, the underlying determinants for upscaling high‐quality PSCs from hydrodynamic characteristics and crystallization thermodynamic mechanism are identified, the influence of external stress factors on stability of PSCs and intrinsic instability mechanism in OHPs themselves is revealed, and the environmental impact and sustainable development of PSC technology are analyzed. Strategies and opportunities for large‐scale production of PSCs are suggested to promote the development of PSCs toward commercialization.  相似文献   

6.
Inkjet printing (IJP) is a roll-to-roll (R2R) compatible fabrication method for large-area organic solar cells (OSCs). Unlike the coating process, the films are formed through droplet leveling and merging during IJP, and the pre-deposited droplets are partly dissolved by the subsequent droplets. Such a process yields undesired printing pattern lines, especially in large-area printed films. This study reveals that such a temperature-dependent “drying lines-related” phase separation morphology has caused component variation in the organic blend films, which leads to an obvious inhomogeneity of photocurrent in the printed OSCs. Such a phenomenon is attributed to the solubility difference between organic donor and acceptor molecules in the main printing solvent. A composite solvent strategy of ortho-dichlorobenzene (oDCB)/trimethylbenzene (TMB) and tetralin (THN) is developed to solve this problem. The introduction of THN suppresses the formation of printing drying lines during high-temperature printing due to the preferential miscibility of acceptor in THN, leading to the efficiency improvement to 13.96% and 15.78% for the binary and ternary devices. In addition, the 1 cm2 device with a disruptive pattern gives an efficiency of 12.80% and a certificated efficiency of 12.18%.  相似文献   

7.
Hole transport layer (HTL) plays a critical role for achieving high performance solution‐processed optoelectronics including organic electronics. For organic solar cells (OSCs), the inverted structure has been widely adopted to achieve prolonged stability. However, there are limited studies of p‐type effective HTL on top of the organic active layer (hereafter named as top HTL) for inverted OSCs. Currently, p‐type top HTLs are mainly 2D materials, which have an intrinsic vertical conduction limitation and are too thin to function as practical HTL for large area optoelectronic applications. In the present study, a novel self‐assembled quasi‐3D nanocomposite is demonstrated as a p‐type top HTL. Remarkably, the novel HTL achieves ≈15 times enhanced conductivity and ≈16 times extended thickness compared to the 2D counterpart. By applying this novel HTL in inverted OSCs covering fullerene and non‐fullerene systems, device performance is significantly improved. The champion power conversion efficiency reaches 12.13%, which is the highest reported performance of solution processed HTL based inverted OSCs. Furthermore, the stability of OSCs is dramatically enhanced compared with conventional devices. The work contributes to not only evolving the highly stable and large scale OSCs for practical applications but also diversifying the strategies to improve device performance.  相似文献   

8.
We have presented simplified industrial processes to fabricate high performance back‐junction back‐contact (BJBC) silicon solar cells. Good optical surface structures (solar averaged reflectance 2.5%) and high implied open‐circuit voltage (0.695 V) have been realized in the BJBC cell precursors through wet chemical processing, co‐diffusion, P ion implantation and annealing oxidation, as well as laser patterning and plasma enhanced chemical vapour deposition passivation processes. We have achieved a certified high efficiency of close to 22% on BJBC silicon solar cells with the size of 4.04 cm2 by using screen printing and co‐firing technologies. The manufacturing process flow further successfully yields efficiency of around 21% BJBC silicon solar cells with enlarged sizes of 6 × 6 cm2. The present work has demonstrated that the commercialization of low‐cost and high‐efficiency BJBC solar cells is possible because we have used processes compatible with existing production lines. Copyright © 2017 John Wiley & Sons, Ltd.  相似文献   

9.
Hole‐transporting materials (HTMs) play a significant role in hole transport and extraction for perovskite solar cells (PeSCs). As an important type of HTMs, the spiro‐architecture‐based material is widely used as small organic HTM in PeSCs with good photovoltaic performances. The skeletal modification of spiro‐based HTMs is a critical way of modifying energy level and hole mobility. Thus, many spiro alternatives are developed to optimize the spiro‐type HTMs. Herein, a novel carbazole‐based single‐spiro‐HTM named SCZF‐5 is designed and prepared for efficient PeSCs. In addition, another single‐spiro HTM SAF‐5 with reported 10‐phenyl‐10H‐spiro[acridine‐9,9′‐fluorene] (SAF) core is also synthesized for comparison. Through varying from SAF core to SCZF core as well as comparing with the classic 9,9′‐spiro‐bifluorene, it is found that the new HTM SCZF‐5 exhibits more impressive power conversion efficiency (PCE) of 20.10% than SAF‐5 (13.93%) and the commercial HTM spiro‐OMeTAD (19.11%). On the other hand, the SCZF‐5‐based device also has better durability in lifetime testing, indicating the newly designed SCZF by integrating carbazole into the spiro concept has good potential for developing effective HTMs.  相似文献   

10.
Solution processing of inorganic thin films has become an important thrust in material research community because it offers low‐cost and high‐throughput deposition of various functional coatings and devices. Especially inorganic thin film solar cells – macroelectronic devices that rely on consecutive deposition of layers on large‐area rigid and flexible substrates – could benefit from solution approaches in order to realize their low‐cost nature. This article critically reviews existing deposition approaches of functional layers for chalcogenide solar cells with an extension to other thin film technologies. Only true solutions of readily available metal salts in appropriate solvents are considered without the need of pre‐fabricated nanoparticles. By combining three promising approaches, an air‐stable Cu(In,Ga)Se2 thin film solar cell with efficiency of 13.8% is demonstrated where all constituent layers (except the metal back contact) are processed from solutions. Notably, water is employed as the solvent in all steps, highlighting the potential for safe manufacturing with high utilization rates.  相似文献   

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