Mechanical properties of natural carbon black reinforced polymer composites

This article describes the development of new carbon black material from agricultural waste (wood apple shells) by using pyrolysis method at various carbonization temperatures (400, 600, and 800°C) and used as reinforcement in polymer composites. The wood apple shell carbon black (WAS‐CB) particulates are characterized by proximate analysis, energy dispersive spectroscopy (EDS), and scanning electron microscope (SEM). Results showed that due to increases in carbonization temperature the percentage of carbon improved in the carbon black particles. Furthermore, various tests were performed to determine the effect of new carbon black material on the mechanical properties of composite at different filler loading. The results indicated that mechanical properties like tensile strength, tensile modulus, flexural strength, and flexural modulus are improved as the increase in the carbonization temperature and filler loading. The filler‐matrix bonding was analyzed by SEM. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41211.     

Polypropylene/silica micro‐ and nanocomposites modified with poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene)

The effects of different silica loadings and elastomeric content on interfacial properties, morphology and mechanical properties of polypropylene/silica 96/4 composites modified with 5, 10, 15, and 20 vol % of poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) SEBS added to total composite volume were investigated. Four silica fillers differing in size (nano‐ vs. micro‐) and in surface properties (untreated vs. treated) were chosen as fillers. Elastomer SEBS was added as impact modifier and compatibilizer at the same time. The morphology of ternary polymer composites revealed by light and scanning electron microscopies was compared with morphology predicted models based on interfacial properties. The results indicated that general morphology of composite systems was determined primarily by interfacial properties, whereas the spherulitic morphology of polypropylene matrix was a result of two competitive effects: nucleation effect of filler and solidification effect of elastomer. Tensile and impact strength properties were mainly influenced by combined competetive effects of stiff filler and tough SEBS elastomer. Spherulitic morphology of polypropylene matrix might affect some mechanical properties additionally. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41486.     

Polyvinyl chloride composites filled with olive stone flour: Mechanical,thermal, and water absorption properties

The production of olive oil leads to considerable amounts of solid waste mainly composed of hard woody endocarp called olive stones. The aim of this work is to explore the possible use of ground olive stones as fillers for polyvinyl chloride (PVC), to elaborate a cost‐effective composite material with a solid loading of up to 50 wt %. After grinding, the ensuing olive stone flour (OSF) was incorporated into a PVC matrix via melt compounding and injection molding to elaborate PVC‐OSF‐based composites with a filler content up to 50 wt %. The evolution of the mechanical performance, the impact property, the water absorbance, and wear resistance behavior, according to the OSF content, were investigated. The addition of OSF was shown to enhance the stiffness of the matrix, but at the expense of its mechanical strength. However, the strength of the composite did not fall as low as 30 MPa, and therefore, meets the requirements for many applications in plastic‐based materials. The thermal properties of the ensuing composites were also studied by thermogravimetric analysis. The results show that the addition of OSF may be effective in increasing the stiffness of the PVC‐based composite and in reducing the solid residue in the olive oil industry production. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41083.     

Hydroxyapatite as a filler for biosynthetic PHB homopolymer and P(HB–HV) copolymers

This paper deals with some of the fundamental problems encountered when using a semicrystalline polymer as the matrix phase for a particulate‐filled composite. As our model system we adopted poly‐(R)‐3‐hydroxybutyrate, PHB, and two copolymers of (R)‐3‐hydroxybutyrate and (R)‐3‐hydroxyvalerate, P(HB–HV), for the matrix phase, and the mineral calcium hydroxyapatite as a particulate filler. The structure and properties of compression‐moulded films of various compositions were investigated by polarized light microscopy, wide‐angle X‐ray scattering and mechanical testing. It was found that the degree of crystallinity of the matrix was lower in filled samples, and that the spherulitic crystallization of the matrix appeared to cause the filler particles to form agglomerates, which would not be as effective a reinforcement as finely dispersed primary filler particles. The tensile strength, strain‐to‐break and tensile modulus of samples of different compositions were analysed using well‐known theories for composite behaviour. Copyright © 2003 Society of Chemical Industry     

Mechanical properties of nanocomposites from sorbitol plasticized starch and tunicin whiskers

Nanocomposite materials were obtained using sorbitol plasticized waxy maize starch as matrix and tunicin whiskers as the reinforcement. The effect of filler load (0–25 wt % whiskers) and the relative humidity levels (0–98%) on the mechanical behavior of the films are discussed for linear and nonlinear deformation. The performance of the films is explained, based on the morphology and structural behavior of the composite materials (Mathew and Dufresne, Biomacromolecules 2002, 3, 609). The nanocomposites exhibit good mechanical strength due to the strong interaction between tunicin whiskers, matrix, plasticizer (sorbitol), and water, and due to the ability of the cellulose filler to form a rigid three‐dimensional network. The evolution of T_g as a function of relative humidity level and filler load is studied in detail. A decrease in crystallinity of the amylopectin phase is observed at high filler loads, due to the resistance to chain rearrangement imposed by the whiskers. The mechanical strength increased proportionally with filler loads, showing an effective stress transfer from the matrix to the whiskers. An even distribution of whiskers (as determined by SEM) and plasticizer in the matrix contributes to the mechanical performance. The mechanical properties of the nanocomposites showed a strong dependence on relative humidity conditions. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Comparative study for the talc and two kinds of moroccan clay as reinforcements in polypropylene‐SEBS‐g‐MA matrix

Polypropylene (PP) or modified PP is one of the most commonly used synthetic polymers for the development of materials in construction, automotive, packaging, and other applications. However, improvements of inherent mechanical, thermal, and morphological properties are required to transfer its potential into reality. In this context, some comparative study with talc and Moroccan clay were performed to improve the inherent properties of modified PP i.e., PP‐SEBS‐g‐MA matrix composite of PP‐SEBS‐g‐MA with different loadings of talc and Moroccan clays. All the composites samples were prepared by melt mixing method. Thermal and Mechanical properties of the composite sample were higher than unreinforced samples. Improvement of crystalinity, thermal stability, and rigidity was observed in the composite samples due to incorporation of the filler. Highest young modulus was observed in case of talc filled PP composites. It's observed from Tsai‐pagano model results that the young's modulus of talc still higher than that of both clay particles, but using the density of fillers, the results in terms of specific properties shown that the specific rigidity is comparable. In summary, it was examined the ability of Moroccan clay particles, as an alternative filler for PP composite compared with the traditional commercial reinforcements such as talc and mineral calcium carbonate. POLYM. COMPOS., 36:675–684, 2015. © 2014 Society of Plastics Engineers     

An investigation on the mechanical and dynamic rheological properties of single and hybrid filler/polypropylene composites based on talc and calcium carbonate

Some results of experiments on the mechanical and rheological properties of mineral filled polypropylene were presented. Single filler and hybrid filler composites of talc and calcium carbonate (CaCO₃) were prepared in a co‐rotating twin‐screw extruder. The effect of filler type, filler content, and coupling agent on the mechanical and rheological properties of the polypropylene were studied. The coupling agent was maleic anhydride‐grafted polypropylene (PP‐g‐MA). It was found that the mechanical properties are affected by filler type, filler concentration, and the interaction between filler and matrix. The tensile strength of the composite is more affected by the talc while the impact strength is influenced mostly by CaCO₃ content. The elongation at break of PP/CaCO₃ composites was higher than that of PP/talc composites. The incorporation of coupling agent into PP/mineral filler composites increased the mechanical properties. Rheological properties indicated that the complex viscosity and storage modulus of talc filled samples were higher than those of calcium carbonate filled samples while the tan δ was lower. The rheological properties of hybrid‐filler filled sample were more affected by the talc than calcium carbonate. The PP‐g‐MA increased the complex viscosity and storage modulus of both single and hybrid composites. POLYM. COMPOS., 2009. © 2009 Society of Plastics Engineers     

Influence of stearic acid treatment of filler particles on the structure and properties of ternary‐phase polypropylene composites

In this study, ternary‐phase polypropylene (PP) composites containing an ethylene–octene copolymer (EOR) and calcium carbonate (CaCO₃) were investigated. Particular consideration was given to the influence of stearic acid treatment of the filler on the phase morphology and mechanical properties of the composites. In composites containing an uncoated filler, a separate dispersion of the elastomer and filler particles in the PP matrix was observed. The use of filler treated with stearic acid had no effect either on the dispersion or the interaction of the filler and the polymer components. However, the surface‐treated filler was found to promote the β‐hexagonal crystallization of PP and gave a composite with lower T_{c onset} and T_c values. As a consequence, differences in mechanical properties, in particular, impact strength, were exhibited in which calcium carbonate with stearic acid treatment was apparently more effective in increasing the impact strength of the composites in comparison with the composites containing the uncoated filler. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 3445–3454, 1999     

PVDF/PMMA/Basalt fiber composites: Morphology,melting and crystallization,structure, mechanical properties,and heat resistance

This paper is to study the effect of basalt fiber on morphology, melting and crystallization, structure, mechanical properties, melting and crystallization of PVDF/PMMA composites using scanning electron microscopy (SEM), X‐ray, differential scanning calorimeter (DSC), dynamical mechanical analysis (DMA), etc. Basalt fiber may disperse well in PVDF/PMMA matrix and form compact fiber network, and this makes tensile and flexural strength of fiber reinforced PVDF/PMMA composites get to the maximum value of 62 and 102 MPa, respectively. However, the mechanical properties begin to decrease when basalt fiber content exceeds 20 wt %. The α and β phase of PVDF can coexist in composites, and basalt fiber and PMMA can induce β phase of PVDF. The melting temperature of PVDF in composites is kept unchanged, but the degree of crystallinity of composites increases as basalt fiber content increase, and then declines when fiber content exceeds 20%. The DSC results confirm that the nucleation ability of PVDF is enhanced by basalt fiber. Also, the heat resistance of PVDF/PMMA composite is improved from 133 to 146.1°C due to basalt fiber. The DMA shows that basalt fiber increases the storage modulus of PVDF/PMMA composite, and the loss peak of PMMA increases from 116.1 to 130°C. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40494.     

Study of the morphology and mechanical properties of polypropylene composites with silica or rice‐husk

The mechanical, morphological behavior and water absorption characteristics of polypropylene (PP) and silica, or PP and rice‐husk, composites have been studied. The silica used in this study as filler was a commercial type produced from soluble glass or rice husks. The compatibilizing effect of PP grafted with monomethyl itaconate (PP‐g‐MMI) and/or with vinyltriethoxysilane (PP‐g‐VTES) as polar monomers on the mechanical properties and water absorption was also investigated. In general, a high loading of the studied fillers in the polymer matrix increases the stiffness and the water absorption capacity. This effect is more noticeable in the tensile modulus of the PP/silica composite with PP‐g‐VTES as compatibilizer. However, the increase of the rice‐husk charge as a natural filler in the PP matrix decreases the stiffness, and in the presence of PP‐g‐MMI as compatibilizer in PP/rice‐husk, the tensile modulus and water absorption of the composite were improved. The better adhesion and phase continuity in the PP/silica and PP/rice‐husk composites with different compatibilizers was confirmed by the morphological study. Copyright © 2004 Society of Chemical Industry     

Highly antibacterial and toughened polystyrene composites with silver nanoparticles modified tetrapod‐like zinc oxide whiskers

In this work, high‐performance multifunctional composites were obtained by melt blending silver deposited tetrapod‐like zinc oxide whiskers (Ag‐ZnOw) with polystyrene (PS). The chemical, spectroscopic, antibacterial, mechanical, and morphological properties of the PS/Ag‐ZnOw composites were carefully investigated and discussed. The obtained PS/Ag‐ZnOw composites characterized remarkable antibacterial activity against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus). Moreover, it is found that impact strength of the composite increase with increasing nanofiller concentration (up to 0.25 wt %). Morphological characterization of the impact fractured surface of composites revealed that toughening was achieved through uniform filler distribution in the polymer matrix, and anchoring effect was imparted by the tetrapod‐like shape of ZnO whiskers. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40900.     

Composite resins based on novel and highly reactive bisglycidyl methacrylate monomers

Three new bisglycidyl monomers; 1,4‐bis((2‐hydroxy‐3‐methacryloxypropoxy) methyl)benzene (MB‐Phe‐OH), 1,4‐bis(2‐hydroxy‐3‐methacryloxypropoxy)2‐cis‐butene (MB‐Cis‐OH), and 1,7‐bis(2‐hydroxy‐3‐methacryloxypropoxy)heptane (MB‐1,7‐OH); were synthesized and used as Bis‐GMA/TEGDMA (bisphenolglycidyl methacrylate/triethylene glycol dimethacrylate) composite resin additives. Flexural properties and double bond conversion of the dental resins composed of silanizated inorganic filler and organic matrices containing new monomers were evaluated. The composite resins formulated, using the monomers MB‐Cis‐OH and MB‐1,7‐OH, have mechanical properties and double bond conversion comparable with those of Bis‐GMA/TEGDMA composite resin used as control. The composite containing the new monomer MB‐Phe‐OH has better flexural properties (flexural strength 65.01 MPa and flexural modulus 5675.91 MPa) than the control composite resin (flexural strength 52.85 MPa and flexural modulus 4879.72 MPa); this could be attributed to the molecular structure of the monomer and its high double bond conversion level of 74.19%. The new bisglycidyl methacrylate monomer MB‐Phe‐OH could be potentially useful in the development of new organic matrices for dental composite resins with high double bond conversion and enhanced mechanical properties. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40971.     

Effect of silane integrated sol–gel derived in situ silica on the properties of nitrile rubber

Nitrile rubber/silica composites are prepared by a sol–gel process using tetraethoxysilane as precursor in the presence of γ‐mercaptopropyltrimethoxysilane as a silane coupling agent. Here, we follow a novel processing route where the silica particles are generated inside the rubber matrix before compounding with vulcanizing ingredients. The effect of in situ generated silanized silica on the properties of the rubber composite has been evaluated by studying curing characteristics, morphology, mechanical and dynamic mechanical properties. Enhanced rubber–filler interaction of these composites is revealed from stress–strain studies and dynamic mechanical analysis. Excessive use of silane shows an adverse effect on mechanical properties of the composites. Due to finer dispersed state of the in situ silica and enhanced rubber–filler interaction, the mechanical properties and thermal stability of the composites are improved compared to corresponding ex situ processed composite. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40054.     

Influence of Electron Beam Irradiation on High‐Temperature Mechanical Properties of Ethylene Vinyl Acetate/Carbon Fibers Composites

The purpose of this study was to investigate the effect of carbon fiber (CF) and electron‐beam (EB) radiation on high‐temperature mechanical properties of ethylene‐vinyl acetate (EVA). Polymer composites were prepared by mixing on a two‐roll mill. After compression molding, the samples were irradiated between 60 and 180 kGy, and dynamic mechanical analysis (DMA) was used to characterize physical properties. The effects of filler content and radiation level on the mechanical properties of EVA/CF were evaluated. The shear stress and modulus were observed to increase with increasing of the filler level. However, there was a dramatic decrease in creep compliance. It was also shown that introduction of irradiation on EVA composite increases the shear stress and the real part of the dynamic shear modulus G' due to the increase in molecular weight and cross‐linking of the polymer after irradiation. J. VINYL ADDIT. TECHNOL., 26:325–335, 2020. © 2019 Society of Plastics Engineers     

Characterization of composite materials based on LDPE loaded with agricultural tunisian waste

This study investigated the use of an available agricultural Tunisian vine stem waste as a filler material. Composites of green materials were prepared using vine stems as filler and low density polyethylene (LDPE) as a matrix. A series of composite films was prepared by different loadings of the vine stem waste with 10–50% of the filler in 10% intervals. The ensuing materials were characterized by several techniques. The morphology of the composites was investigated using scanning electron microscopy (SEM). The thermal and mechanical properties were studied using differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA), respectively. The results indicated that vine‐stem based particles enhanced the thermo‐mechanical properties of the thermoplastic matrix and demonstrated that this available lignocellulosic biomass of vine stems can be considered to be a promising filler material. However, the obtained result of water absorption indicated that the maximum limit of the filler content should not exceed 30% of vine stems. POLYM. COMPOS., 36:817–824, 2015. © 2014 Society of Plastics Engineers     

High performance polyamide 6 composites prepared by reactive extrusion

To improve the properties of polyamide 6 (PA6) composites, a series of modified PA6 composites was prepared by reaction extrusion. An amorphous PA6 was first obtained by the complexing reaction of Li⁺ in lithium chloride with amino groups, and then epoxy resins, nano‐SiO₂ as well as POE‐g‐MAH were in turn added into the PA6/LiCl system. The effect of different additives on the crystallization behavior and mechanical properties of PA6 composites was well‐studied by X‐ray diffraction (XRD), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), scanning electron microscopy (SEM), and mechanical properties tests. The results demonstrated that PA6 was amorphous at 6 phr lithium chloride and a network structure was formed in PA6 matrix in the presence of epoxy resins, thus the mechanical properties of composites greatly were enhanced. However too many nano‐SiO₂ particles might impair the tensile strength of PA6 composites. Additionally, a PA6 composite with excellent properties was obtained in the presence of POE‐g‐MAH due to the crystal form change in PA6 matrix and the strong interaction between PA6 and POE‐g‐MAH. POLYM. COMPOS., 35:985–992, 2014. © 2013 Society of Plastics Engineers     

Nanosized cellulose derivatives as green reinforcing agents at higher loadings in natural rubber

Cellulose nanoparticles (CelNPs) prepared by an acid hydrolysis process were acetylated under ambient conditions to retain the nanosize and to obtain hydrophobic nanosized derivatives. Green nanocomposites of natural rubber (NR) with more than 50 phr of cellulosic fillers were successfully developed by a commercial dry mixing process. The incorporation of cellulose acetate nanofiller up to 40 phr led to an almost linear increase in both the tensile and elongation properties, which were higher than even those of a composite with the conventional filler carbon black (CB). This was further supported by the almost uniform single‐phase morphology of the nanobiocomposite revealed by scanning electron microscopy and the high thermal stability. The results indicate the high degree of compatibility between the hydrophobic nanosized filler and the NR matrix. Although a drop in the mechanical strength was observed above 50 phr, the cellulose derivatives were expected to prove to be promising substitutes for the hazardous filler CB even at higher loadings. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40632.     

Anionic nylon 6/TiO2 composite materials: Effects of TiO2 filler on the thermal and mechanical behavior of the composites

The nylon 6‐based composite materials containing untreated and surface‐treated TiO₂ particles with 3‐aminopropyltriethoxysilane (APTEOS), as coupling agent were prepared by in situ anionic polymerization of ε‐caprolactam in the presence TiO₂ as a filler using the rotational molding technique. The thermal behavior and mechanical properties of the neat nylon 6 and its composites were investigated using various techniques such as differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), a tensile and flexural test and impact strength. Experimental results revealed that both untreated and surface‐modified TiO₂ had distinct influence on the melting temperature (T_m), crystallization temperature (T_c), and degree of crystallinity (α_DSC), thermal stability, storage modulus (E′), and loss factor (tan δ), and mechanical properties of nylon 6 matrix. Dynamical mechanical analysis indicated that addition of TiO₂ particles into nylon 6 matrix increased both the storage modulus and the glass transition temperature. The corresponding values of nylon 6 composites with modified filler were higher than that of nylon 6 composite with untreated TiO₂ particles. Tensile and flexural characteristics of the nylon 6 composites were found to increase while the elongation at break and impact strength with increase in TiO₂ concentration relative to neat nylon 6. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

High performance wood composites from highly filled polybenzoxazine

Highly filled systems prepared by compression molding of Hevea brasiliensis woodflour filled polybenzoxazine composites with high mechanical properties and reduced water uptake has been developed. The effects of percent filler content and particle size of woodflour on the obtained composite's properties were examined. The low melt viscosity of BA‐a type polybenzoxazine allows substantial amount of woodflour to be easily incorporated into the composites. The results showed that mechanical properties from dynamic mechanical analysis and flexural test at filler content below the optimum filler packing show approximately linear relationship with filler loading. The outstanding compatibility between the woodflour and the polybenzoxazine matrix is evidently seen from the large improvement in the composite's T_g and char yield. Scanning electron micrographs of the composite also reveals substantially strong interface between the woodflour filler and the polybenzoxazine matrix. Water absorption of the composites is greatly reduced with increasing the amount of polybenzoxazine due to the inherent low water absorption of the matrix. The polybenzoxazine is; therefore, a highly attractive candidate as high performance lignocellulosic binder or adhesive and other related applications. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1240–1253, 2006     

Valorization of waste thermoset material as a filler in thermoplastic: Mechanical properties of phenolic molding compound waste‐filled PP composites

As most thermoset material, phenolic molding compound (PMC) wastes are an environmental problem. Very few recycling solutions have been proposed so far for this type of material. A mechanical recycling method to valorize these materials is proposed in this work. It relies on the use of phenolic waste as filler in thermoplastic. Such phenolic filler can increase mechanical properties (tensile, flexural) of the matrix, and be used in substitution of traditional particulate fillers such as calcium carbonate or talc. In this study, several morphological parameters influencing the final mechanical properties of a PMC‐filled polypropylene (PP) micro‐composite are studied, such as filler loading rate, particles size distribution of the filler, and interfacial adhesion between the filler and the matrix. Some structural parameters are also studied and linked with mechanical properties, such as dispersion of the filler and crystallinity of the matrix. Finally, the properties of PMC‐filled PP are compared with CaCO₃‐ and talc‐filled PP. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45849.